OPTIMAL DESIGN OF SWITCHED RELUCTANCE MACHINE USING GENETIC ALGORITHM Ms. R.T.NAAYAGI Dr. V.KAMARAJ Department of Electrical and Electronics Engineering Sri Venkateswara College of Engineering, Sriperumbudur INDIA Abstract: - In this paper, a novel optimization method based on Genetic algorithm (GA), for efficient design of a Switched Reluctance Machine (SRM) is proposed. We propose the method, which determines the typical parameters like Stator Pole Arc, Rotor Pole Arc, Rotor Diameter and Stack Length of SRM, suitable especially for direct drives using Genetic Algorithm (GA). Magnetic Field analysis was done using Finite Element Analysis (FEA) based CAD package. The optimal design maximizes Flux linkage and Torque per unit rotor volume of the SRM. The simulation results obtained highlight the usefulness and effectiveness of the proposed strategy. Key-Words: - Switched Reluctance Machine (SRM), Genetic Algorithm (GA), Finite Element Method (FEM), Finite Element Analysis (FEA) 1 Introduction In the recent past, greater emphasis is being laid on the design of reliable, high performance and cost effective Switched Reluctance Machines (SRM)[1]. The Switched Reluctance Machine, owing to its higher torque component, has gained much prominence and is of high significance to the electrical community, as it is used in a number of high profile applications, such as in wind energy applications, starter/generator systems in gas turbine engines, high performance aerospace applications and other numerous high precision applications. For most effective and highly efficient transfer of power from a motor to load of any drive type, the direct drive mechanism is found to be the most suitable. Besides this, they require very little maintenance and suffer only from minimal power loss. An explicit requirement of direct drives is the higher torque component and hence a SRM can be effectively coupled to them to meet this critical requirement [3]. For optimization of the machine, a magnetic field analysis method for performance evaluation and a suitable optimization method to search for the optimal shape are necessary. In this paper, we use finite element method (FEM) for magnetic field analysis and genetic algorithm (GA) as a suitable optimization method due to the following reasons: The GA enables global optimization because of its multipoint searching abilities Handling of multivariable problems is possible and relatively simple Algorithm is comparatively easy 2 Design by FEM A standard SRM is modeled and simulated for performance evaluation using FEA based CAD package[4]. Magnetic field distribution of a typical 8/6, 4 phase SRM by finite element method is shown in figure 1 for the rated current .The flux distribution at every part of SRM is determined for various current excitations from 0 to 25 A. The other parameters such as flux linkage, electromotive force etc are also computed accurately using FEA Based CAD package. Based on the flux linkage value for various stator current excitations and rotor positions, the inductance of a stator winding can be evaluated as a function of rotor position and stator current .The inductance profile for various current excitations is shown in figure2. 2.1 Optimization using GA Genetic Algorithm (GA) is a stochastic optimization method, which imitates the natural processes of adaptation to the environment and evolution. Although GA highly simplify these processes, in spite of that simplicity, the GA is still well known as an effective technique to get the most appropriate optimization result for various problems, which are difficult to be solved with usual mathematical (or) deterministic techniques [11]. The main features of GA optimization are follows: Because of the stochastic nature of GA, the probability of achieving global optimal solution is very high. Computation of gradient of the objective function, which must be done for Newton method, QuasiNewton method, Gradient method etc., is not necessary. Multivariable problems can be handled easily and the algorithm is comparatively easier to implement. The objective function to be optimized is a constrained, non-linear, multivariable function. The design variables are Stator pole arc, Rotor pole arc [6], Rotor Diameter and Stack Length and the parameters to be optimized are Flux linkage, Torque per unit rotor Volume etc. Figure 1: Flux Plots for Aligned and Unaligned positions 60 The objective function is defined as follows. Inductance In mH 45 F = Maximize (F1, F2) 30 Where, 0 15 0 0 50 10 60 20 30 40 50 Angle in DEG 40 Figure 2: Inductance as a Function of rotor 30 20 10 0 position at various excitations by FEA F1 = Flux linkage F2 = Torque Per Unit rotor Volume The general expression for the torque [1] produced by a phase is given by, T = ∂Wc (θ,i)/∂θ│ i=constant ----- (1) Where Wc (θ,i) is the co-energy given by, Wc (θ,i) = ∫ ψdi ----- (2) Where ψ is the flux linkage given by ψ = L.i ----- (3) 2.3 Flowchart The general expression for inductance of SRM is the function of rotor position θ is given by [9], L = Input Parameters (Initial population, No. .of design variables, crossover ,mutation rates etc..) Initial SRM Design using FEM 2Np2µ0 r1lα __________ + Lu ----- (4) g Using typical values of 4 phase SRM, L = [0.1143(θ - θx) + Lu ] Define Objective Function Setting the Constraints ----- (5) Choose the GA optimization Techniques Torque per unit rotor Volume Solve (T/V) = 2 Nr Bs (λ- 1)qβrg _______________________ ----- (6) Modify the limits and iterations 2∏2 µ0 r1 Where Bs = Flux density at maximum Flux linkage Yes Obtain the Design Variables λ=aligned/unaligned inductance ratio q = Total number of phases g = air gap r1 = rotor diameter 3 Results and Inferences Parameter Conventional Design Rotor pole arc Stator pole arc Rotor diameter Stack length 32 deg Optimal Design using GA 29.2 deg 28 deg 26.8 deg 37 cm 34 cm 50.5 cm 46.5 cm The Constraint conditions are given by [5], 0 <βr ≤αr; 0 < βs < αs βr > βs,2π/Nr – βr > βs where, αr = Rotor Pole Pitch αs = Stator Pole Pitch βr = Rotor Pole Arc βs = Stator Pole Arc Equations are framed in accordance with [1] 2.2. Parameters Used GA Parameters Number of Design variables Number of chromosomes Cross over rate (in % ) Mutation rate (in % ) Maximum generation : : : : : Hass the function converged? No 4 10 60 10 500 From the above results, we can observe that the simulated SRM has rotor diameter and stack length dimensions, which are 7.5 % and 8.54 % lesser than the corresponding actual sizes of a standard 8/6 pole, 4-phase machine, which is that achieved by the optimal design. 4 Conclusion In this optimal design methodology, Rotor pole arc, Stator pole arc, Rotor diameter and Stack length of SRM are taken as design variables. Based on the Genetic Algorithm, an improvement in performance has been effected, by way of increase in Torque and decrease of primary size, thereby the weight of SRM has been accomplished. Power density of the machine is improved by 18.9 %, which is significant for direct drive applications. The simulation results obtained so far are encouraging and they demonstrate better performance than that reported in [2], using analytical approaches. References: [1] T.J.E. Miller, “Optimal Design of Switched Reluctance Motors”, IEEE Transactions on Industrial Electronics, Vol.19, No.1, Feb.2002. [2] Stephane Brisset and Pascal Brochet, ”Optimization of Switched reluctance motors using deterministic methods with static and dynamic Finite Element Simulations”, IEEE Transactions on Magnetics, Vol.34, No.5, Sept. 1998. [3] Jurgen Reinert, Robert Indeoka, Marous Menne, Rik W.De.Doncker, “Optimizing performance in Switched Reluctance Drives”, IEEE Industry Applications Magazine, July/August 2000. [4] Dr. V.Kamaraj, “Modeling and Simulation of SRM using Magnet 6.0”, Proceedings of the 5th International Conference on Power Electronics and Drives, PEDS 2003, Singapore. [5] K.R.Rajagopal, “Optimum pole arcs for SRM for higher torque with reduced ripple”, IIT, Delhi. [6] Koichi Koibuchi, “A Basic study for optimal design of SRM by FEM”, IEEE Industry Applications, 1997. [7] Young Ahn Kwon, “Computation of Optimal Excitation of a SRM using Variable Voltage”, IEEE Industry Applications, 1998. [8] R.Krishnan et al., ”Design Procedure for Switched Reluctance Motors”, IEEE Trans. on IA, Vol.24, No.3, 1988, pp 456-461. [9] Miller T.J.E, and McGLIP.M, ”Non Linear theory of the Switched Reluctance Motor for rapid computer aided design”, IEE Proc.B 1990, 137(6), pp337-347. [10] Arumugam,D. A.Lowther, R.Krishnan and J.F.Lindsay, ”Magnetic Field Analysis of a Switched reluctance Motor using a two dimensional finiteElement model”, IEEE Trans.on Magnetics, Vol.MAG-21, No.5, pp1883-1885, Sept.1985. [11] GoldBerg, David E,”Genetic algorithms in Search Optimization and Machine Learning “, Addison Wesley, 2000. [12] T.J.E Miller, ”Switched Reluctance Motors and their Control”, Magna Physics, Calendran Press, 1993.