BENEMÉRITA UNIVERSIDAD AUTÓNOMA DE PUEBLA FACULTAD DE CIENCIAS QUÍMICAS Modificación y caracterización de crinoptilolita para reacciones catalíticas selectivas de oxidación guion reducción. Tesis profesional para obtener el titulo de Maestro en Ciencias Químicas Presenta: Pérez Vélez, Roxana. Asesor: Elizalde González, María de la Paz. Puebla Pue Febrero 2011 Table of contents Pages 1 Introduction and objectives 1 2 Theoretical part 4 2.1 Zeolites in heterogeneous catalysis 4 2.1.1 Clinoptilolite 6 2.1.2 Cu-Zeolites in oxidative carbonylation of methanol to dimethyl carbonate 8 2.2 Catalyst preparation methods 10 2.3.1 Incipient wetness impregnation 10 2.3.2 Cation exchange 12 2.3 Catalyst characterization 13 2.3.1 Ex situ methods 13 2.3.2 In situ and operando spectroscopic methods 16 3 Methodology 18 3.1 Preparation of the catalyst materials 18 3.1.1 Pretreatment of the support materials 18 3.1.2 Preparation of the catalyst materials by wetness impregnation 19 3.1.3 Preparation of the catalyst materials by cation exchange 19 3.2 Catalyst characterization 21 3.2.1 ICP-OES and thermal analysis (TG-DSC) 21 3.2.2 Spectroscopic methods (ATR-FTIR and UV-vis-DRS) 21 3.2.3 X-ray diffraction (XRD) 21 3.2.4 In situ FTIR spectroscopic characterization by adsorption of probe molecules 22 3.2.4.1 Adsorption of CO 22 3.2.4.2 Adsorption of NO 23 3.2.4.3 Adsorption of pyridine 23 3.2.5 Monitoring of the oxidative carbonylation reaction of methanol 24 3.2.5.1 In situ FTIR spectroscopic investigation 24 3.2.5.2 Operando DRIFTS/UV-vis-DRS/MS 25 4 Results and discussion 26 4.1 Ex situ characterization 26 4.1.1 Catalyst composition 26 4.1.2 Spectroscopic characterization (ATR-FTIR and UV-vis-DRS) 29 4.1.3 Phase analysis by XRD 38 4.2 In situ FTIR spectroscopic characterization 42 4.2.1 Cu(I) species 42 4.2.2 Cu(II) species 49 4.2.3 Acidity 55 4.3 Monitoring of the oxidative carbonylation reaction of methanol 58 4.3.1 In situ FTIR spectroscopic investigation 58 4.3.2 Operando DRIFTS/UV-vis-DRS/MS 67 5 Summary and conclusions 71 6 References 74 7 Appendix 82 Introduction Dimethyl carbonate (DMC) is an important gasoline additive and chemical. Their production is based principally in the phosgenation of methanol which is an environmentally unfriendly process [1]. One environmentally benign alternative process is the oxidative carbonylation of methanol for dimethyl carbonate synthesis, based on the catalytic gas phase reaction of methanol with carbon monoxide and oxygen. Several Cu containing catalysts, mainly Cuexchanged ZSM-5, Mordenite, X and Y zeolites [2-4], have been applied in this reaction, finding promising results the use of Cu+Y zeolite. Clinoptilolite is the most abundant natural zeolite showing a framework structure with a twodimensional channel system. However, although clinoptilolite is a potential heterogeneous catalyst with a unique framework structure, only a few studies concerning characterization of transition-metal-modified clinoptilolites and their application in heterogeneous catalyzed reactions have been reported. The main reason of the lack of studies seems to be the presence of impurities, such as iron and quartz in the natural material which are difficult to remove. Furthermore, studies applying in situ spectroscopic methods to characterize transition-metalmodified clinoptilolites are rare too. For this reason, the potential of various Cu-modified natural and synthetic clinoptilolite samples for DMC synthesis should be tested in this work while the comprehensive characterization of such materials mainly by different spectroscopic methods was the main topic. The Cu-modified materials were prepared by wetness impregnation and cation exchange. For comparison, a mesoporous (Al-MCM-41) and an aluminosilicate material (Al2O3/SiO2) as supports were additionally included in this study. In the field of heterogeneous catalysis, it is important to get knowledge of the chemical and structural nature of the active sites. In this context besides the preparation of the various catalysts the crystalline phases and reducibility of Cu species were analyzed by applying XRD and several spectroscopic techniques, respectively. Further, mainly in situ FTIR spectroscopic investigations were made to evaluate the oxidation state of copper by using different probe molecules. Thus, CO was used to analyze the Cu+ sites and NO to look at the Cu2+ sites. Additionally, Bronsted and Lewis acid sites were determined by adsorption of the probe molecule pyridine. To get knowledge about reaction intermediates and reaction products and to elucidate the reaction mechanism, the catalytic reaction was studied by in situ FTIR spectroscopic technique. For this purpose, a special homemade heatable transmission cell was used enabling the monitoring of the catalyst under reaction-like conditions. Whereas, the analysis of the reaction products as well as possible changes on the catalyst were supervised by a multitechnique operando set up allowing simultaneous DRIFTS/UV-vis/MS measurements.