HSPS02 – CONTROL OF VIBRATION – VIBRATION POINTS SYSTEM Health, Safety and Wellbeing Team Vibration Exposure – Points System & Ready Reckoner The table below is a ‘ready reckoner’ for calculating daily vibration exposures. All you need is the vibration magnitude (level) and exposure time. The ready-reckoner covers a range of vibration magnitudes up to 40m/s2 A(8) and a range of exposure times up to 10 hours. The exposures for different combinations of vibration magnitude and exposure time are given in exposure points instead of values in m/s2 A(8). You may find the exposure points easier to work with than the A(8) values: exposure points change simply with time: twice the exposure time, twice the number of points; exposure points can be added together, for example where a worker is exposed to two or more different sources of vibration in a day; the exposure action value (2.5m/s2 A(8)) is equal to 100 points (and is the point where Health Surveillance kicks in); the exposure limit value (5m/s2 A(8)) is equal to 400 points (Maximum daily dose). Using the ready reckoner 1. Find your equipment colour tag with number on the left-hand side. 2. Find the exposure time (or the nearest value) on the grey scale across the bottom of the table. Fig 1 Version 4 November 2011 Not protectively marked 3. Find the value in the table that line up with the equipment colour tag and time. The illustration shows how it works for a magnitude of 5m/s2 A(8) (red tag, large number 5) and an exposure time of 3 hours: in this case the exposure corresponds to 150 points. Fig 2 4. Compare the point’s value with the exposure action and limit values (100 and 400 points respectively). In this example the score of 150 points lies above the exposure action value. The key at the top right of the Vibration Exposure Points System and Ready Reckoner: The colour of the square containing the exposure point’s value tells you whether the exposure exceeds, or is likely to exceed, the exposure action or limit value: 5. If a worker is exposed to more than one tool or process during the day, repeat steps 1 – 3 for each one, add the points, and compare the total with the exposure action value (100) and the exposure limit value (400). The daily points accumulated will be put down on the Daily/Weekly data form and given to the responsible person in charge of collecting them for recording purposes Page 2 of 6 Vibration Exposure – Points System and Ready Reckoner Page 3 of 6 HAND-ARM VIBRATION WEEKLY SUPERVISORS MONITORING FORM Department: Service Unit Please indicate whether or not the daily Limit Value has been exceeded with either a Y or N 1 Operatives Name M T W T F A.N.Other N N N N N Sa Su Reasons for Exceeding 2 3 4 5 6 7 8 9 10 11 Supervisors Name (Print): Managers Name (Print): Supervisors Signature: Managers Signature: Date Date: Page 4 of 6 Action Required Operatives’ daily/weekly Vibration Data Form Instructions: 1. Each piece of equipment will be colour coded and a number displayed according to its vibration magnitude. An example would be a disk cutter with a vibration magnitude of 4 with a colour sticker/tag of BLACK. 2. The equipment trigger time (actual operating time) will be calculated by the operative and, the VIBRATION READY-RECKONER will be used to find out the points to put on the OPERATIVES DAILY/WEEKLY VIBRATION FORM. 3. The OPERATIVES DAILY/WEEKLY VIBRATION FORM allows for 7 pieces of equipment of the same colour, converted into points with the VIBRATION READY-RECKONER to be written down along the columns, for that day. This is to ensure that the colours from GREEN to RED (Low to High Risk) are identified by the operative and the Supervisor/Manager, so appropriate action can be taken if required. 4. When the operative is calculating the points, as each task finishes they should be aware of not going beyond the daily 400 points limit. 5. The operative at the end of the day will calculate each row and put the sum in the DAILY TOTALS column then add all the figures together to give a DAILY GROSS TOTAL for the day. 6. The GROSS TOTALS will be added together to give a FULL WEEKLY TOTAL and be given to the Supervisor/Lead Officer at the end of the week or the following MONDAY MORNING. 7. Supervisors are reminded that it is their responsibility to check that the operatives vibration data forms are completed and that they are an accurate representation of the activities carried out. In order to ensure continued accuracy it is also recommended that periodic checks of the forms are carried out against the operative’s daily work. 8. The operatives vibration data forms should be attached to the supervisors vibration exposure. These records should be kept for a period of at least six years. Note: It is the operative’s responsibility to inform management if they have difficulties in completing the Operatives Daily/Weekly Vibration Form. This may be due to problems with writing, reading, adding up figures or colour vision impairment. Management will ensure that all identified problems of this nature will be kept strictly confidential and adequate solutions will be found to alleviate the problem. Operatives Daily/Weekly Data form Equipment tag numbers 1 Equipment tag colours 2 3 4 5+ GROSS TOTAL Monday Monday Monday Monday Monday Monday Monday DAILY TOTALS Tuesday Tuesday Tuesday Tuesday Tuesday Tuesday Tuesday DAILY TOTALS Wednesday Wednesday Wednesday Wednesday Wednesday Wednesday Wednesday DAILY TOTALS Thursday Thursday Thursday Thursday Thursday Thursday Thursday DAILY TOTALS Friday Friday Friday Friday Friday Friday Friday DAILY TOTALS WEEK ENDING: _______________________ SIGNATURE: ____________