IE504 Facilities Design Spring 2000 Exam II May 1, 2000 Closed Books and Notes Max Score: 100 points 1. Does the introduction of barriers for a Rectilinear metric location problem always increase the number of all cells (regions) that are formed? Explain your answer, supporting your choice. (6 points) 2. Explain the difference between a barrier and a forbidden region. Give two examples of barriers in a plant and two examples of forbidden regions. (8 points) 3. Explain why the algorithm discussed in lecture for the single facility Euclidean metric minimax problem will eventually terminate. (6 Points) 4. In the case of the dedicated storage, let T denote the length of the planning horizon in time periods, Q denote the storage capacity, d t denote the storage space required in period t, c0 denote the cost per unit storage capacity, c1, t denote the cost per unit stored in owned space during period t, and c2, t denote the cost per unit stored in leased space during period t. (i) Write an expression for the fixed cost of storing items in the planning horizon, explain its validity. (5 Points) (ii) Write an expression for the cost of using owned space in period t. Explain its validity. (5 Points) (iii) Write an expression for the cost of using leased space in period t. Explain its validity. (5 Points) (iv) Write an expression for the total cost of storing items in the planning horizon. Explain its validity. (5 Points) 5. Consider the problem of assigning products to storage/retrieval locations. Let xj, k = 1 if product j is assigned to storage/retrieval location k, and 0 otherwise. Also assume that product j needs S j storage locations. Furthermore, let S denote the total number of available storage locations, with s = S j . j (i) Write a constraint that ensures that each storage location gets assigned one product. Explain its validity. (5 Points) (ii) Write a constraint that ensures that each product gets assigned its requisite number of storage locations. Explain its validity. (5 Points) 6. Explain how a randomized storage location policy is implemented. Also explain why its space requirement is typically less than that for a dedicated storage location policy. Finally, explain why the total distance for handling product is typically higher than for a dedicated storage location policy. (15 Points) 7. The Objective function for the single-facility minisum Euclidean distance location problem is given by m f ( x, y ) wi [(x-ai)2 + (y-bi)2]1/2 , where (x,y) are the coordinates of the new i 1 facility, (ai ,bi) are the coordinates of existing facility i, for i = 1,....,m, and wi is the weight of existing facility i. (a) Show that f ( x, y ) / x and f ( x, y ) / y are undefined when (x, y) = (ai ,bi) for some i = 1,....,m. (5 Points) (b) Explain how to "get around" the difficulty in (a). (5 Points) (c) Explain why we need to perform an iterative procedure to find the optimal values of x and y. (5 Points) 8. Consider the following problem instance of a single facility Rectilinear metric location problem, in which the objective function is the weighted distance between the new facility and the existing facilities y Existing facility 5 3 4 4 3 1 Travel Directions 2 1 x 2 4 6 10 (a) Explain why the location (1,4) cannot be an optimal location for the facility, regardless of the weights of the existing facilities. (5 Points) (b) let the weights of the existing facilities be w1 = 0.4 , w2 = 0.2 , w3 = 0.3 , w4 = 0.1. Let the new facility be located at a point with coordinates (x, y). Write the objective function as a function of x and y. Explain your answer. (5 Points) (c) For the problem description in (b), write the objective function as a linear function of x and y when 4 < x < 6 and 1 < y < 3. (Note that cx + dy + e is a linear function of x and y, where c, d, and e are constants.) Explain your answer. (10 Points)