Precipitation of Heusler Phase (Ni2TiAl) from B2-TiNi in Ni-Ti-Al and Ni-Ti-Al-X (X=Hf, Zr) Alloys J. Jung, G. Ghosh, D. Isheim and G.B. Olson Department of Materials Science and Engineering Robert R. McCormick School of Engineering and Applied Science Northwestern University 2220 Campus Dr. Evanston, IL 60208-3108, USA E-mail: g-ghosh@northwestern.edu Tel: (847)467-2595, Fax: (847)491-7820 Abstract: The precipitation of Heusler phase (L21: Ni2TiAl) from supersaturated B2 (TiNibased) matrix at 600 and 800˚C is studied using transmission and analytical electron microscopy (AEM), and three-dimensional atom-probe (3DAP) microscopy in Ni-Ti-Al and Ni-Ti-Al-X (X=Hf, Zr) alloys. The B2/L21 two-phase system, with ordered structures based on the bodycentered cubic lattice, is chosen for its microstructural analogy to the classical /’ system with a face-centered cubic lattice. Knowledge of the temperature dependent partitioning of alloying elements and their atomic volumes in the B2-TiNi and L21 phases is desired to support design of high-performance shape memory alloys with controlled misfit strain and transformation temperatures. After aging at 600˚C for up to 2000 hours, the L21 precipitates remain fully coherent at a particle diameter of ~20 nm. The observed effects of a misfit strain of –2% on the microstructure of the B2/L21 system are similar to those theoretically predicted and experimentally observed for the /’ system. The similarities are demonstrated in terms of the precipitate shape, spatial distribution and a minimum distance of separation between L21 precipitates. However, all these effects disappear after aging the alloys at 800˚C for 1000 hours when the L21 precipitates become semicoherent at particle diameters above ~400 nm. A simple analysis of the size evolution of L21 precipitates after an isochronal aging (1000 hours) experiment suggests that they follow coarsening kinetics at 600˚C while growth kinetics at 800˚C, 1 consistent with the Langer-Schwartz theory of precipitation kinetics which predicts that a high supersaturation suppresses the growth regime. Microanalysis using AEM and 3DAP define the TiNi-Ni2TiAl phase boundaries at 800 and 600˚C. At 800°C, Hf and Zr partition to the B2-TiNi while at 600°C they partition slightly to the L21 phase and strongly to the metastable phase Ti2Ni3. To describe the composition dependence of the lattice parameter of multicomponent B2 and L21 phases the atomic volumes of Al, Hf, Ni, Ti and Zr in B2-TiNi and L21 phases are determined. A simple model is proposed to predict the lattice parameters of these phases in multicomponent systems. 2 1. Introduction The shape-memory effect (SME) is a consequence of a crystallographic reversible, thermoelastic martensitic transformation. Shape memory actuation occurs when a shape memory alloy is deformed in its martensitic state, below its Ms temperature; the deformed shape is maintained upon unloading. Once reheated beyond the reverse transformation temperature Af, a shape memory alloy (SMA) will work against a resisting force to regain its original shape. Recently, the demand for powerful microactuators in MEMS devices has motivated significant SMA thin film research [1,2,3,4,5,6]. For engineering applications, it is essential that the shape-memory behavior is repeatable and predictable after many cycles through the transformation. Traditional SMA microactuators used in MEMS devices suffer from limited cyclic life due to accommodation slip. To improve the output force and the cyclic lifetime of TiNi–based alloys, the strength of the alloy must be improved. Kajiwara et al. [7, 8, 9] Various types of precipitate strengthening may be considered. First, found that subnanometric thin plate metastable bct precipitates formed when sputter-deposited Ti-rich TiNi shape-memory films are annealed in the temperature range of 377 to 827°C. With these fine precipitates in the parent phase, they could achieve recovery strength as high as 670 MPa. However, these precipitates have been observed only after annealing of sputter deposited and amorphous TiNi thin films. Second, the precipitation of equilibrium Heusler phase (Ni2TiAl-type with L21 structure) in TiNi (B2) may be considered. Since B2-TiNi (the nearest neighbor ordered structure based on the bcc lattice) and the Heusler phase (the next-nearest neighbor ordered structure based on the bcc lattice) form an isomorphous system, homogeneous precipitation of the Heusler phase is expected. In fact, Ohishi et al. [10] observed a very uniform distribution of the Heusler phase in a B2-TiNi matrix during aging of a Ni-43Ti-7Al (in at%) alloy at 800˚C. Koizumi et al. 3 [11] demonstrated that the precipitation of Heusler phase increases the compressive yield strength of 50.71Ni-40.86Ti-8.43Al (in at%) by an order of magnitude up to 2300 MPa. This strengthening method is applicable to both thin film and bulk alloy processing. However, accurate knowledge of the TiNi-Ni2TiAl phase relations is needed to design high-performance shape memory alloys, especially at lower temperatures (≤ 800°C) where the processing of both bulk and thin film SMAs can be carried out. According to known lattice constants [12], there is a lattice misfit between TiNi and Ni2TiAl, as determined by the relation a Ni2 TiAl 2aTiNi 0.0257 2aTiNi [1] where a Ni2 TiAl is the lattice parameter of Ni2TiAl (a=0.5865 nm) and aTiNi is the lattice parameter of TiNi (a=0.3010 nm). Lattice misfit arising from different lattice parameters between two coherent phases causes coherency strains with an associated volume strain energy that can affect the precipitate shape, the spatial distribution and the coarsening behavior [13]. To promote homogeneous precipitation, to retain coherency at larger particle size and to reduce the interfacial frictional work for martensite nucleation and variant growth, it is necessary to minimize the lattice mismatch. To achieve the lowest possible misfit between B2 and L21 phases, we consider the possibility of increasing the lattice parameter of the latter phase by adding Hf or Zr in the alloy. These additions are attractive because both Hf and Zr are known to be martensite stabilizers [14,15], which can be used to control the transformation temperatures. However, in a two-phase system it is necessary to consider the relative partitioning behavior. The partitioning behavior of Cu, Fe, Hf, Nb, Ru and Ta between B2 and L21 has been studied [16] at 1100°C. It is found that the elements with large atomic size such as Hf, Nb and Ta prefer to partition to the B2 phase while small atoms such as Cu and Ru prefer L21. Since 1100°C is a 4 very high temperature, further information is needed regarding the partitioning behavior of these elements at lower temperatures (≤ 800°C) relevant to processing of TiNi-based SMAs. In this study, we report for model Ni-Ti-Al, Ni-Ti-Al-Hf and Ni-Ti-Al-Zr alloys: (i) the microstructure evolution of L21 precipitates in a B2 matrix during isothermal aging at 800 and 600°C; (ii) the phase equilibria at 800 and 600°C, (iii) the partitioning behavior of Al, Hf and Zr between B2 and L21, and (iv) a critical analysis of atomic volumes of Al, Hf, Ni, Ti and Zr in B2 and L21. Based on this analysis, a simple model is proposed to calculate the lattice parameter of multicomponent TiNi-based alloys, and thereby predict the lattice misfit of a two-phase alloy. 2. Experimental Procedures Ni-Ti-Al and Ni-Ti-Al-X (X=Hf, Zr) alloys were prepared by arc-melting in an argon atmosphere using pure elements (99.999 wt% Ni, 99.99 wt% Ti, 99.999 wt% Al, 99.9 wt% Hf, and 99.999 wt% Zr). The nominal compositions of alloys are Ni-45Ti-5Al, Ni-40Ti-5Al-5Hf and Ni-40Ti5Al-5Zr (at%, from here on compositions are in at%). Each as-cast specimen was sealed in an evacuated quartz capsule and solution treated at 1100°C for 100 hours. After quenching by crushing the capsules in oil, different sets of specimens were annealed at 800°C for 1000 hours or 600°C for 1000 or 2000 hours in evacuated quartz capsules, and then quenched into oil. Thin foils for TEM observation were prepared by standard twinjet electropolishing using a solution of 20% perchloric acid in 80% methanol as electrolyte at –40 to –50°C. Conventional transmission electron microscopy (CTEM) was performed in a Hitachi H8100 microscope operated at 200kV. The centered dark field TEM micrographs were scanned and 5 the projected area of the L21 precipitates was measured using NIH-Image software version 1.62 [17]. Based on these measurements, the average equivalent spherical radius of the precipitates was derived. For specimens aged at 800°C, the analytical characterization was performed in a Hitachi HF2000 analytical electron microscope (AEM) equipped with an ultrathin-window Link energy dispersive X-ray (EDS) detector and data processor (QX2000). The AEM was also operated at 200kV. The take-off angle for the EDS detector was 68°. The X-ray collection time was 100 s and the electron probe size was about 8 nm. Care was taken to ensure that the particle being analyzed was not in a two-beam condition in order to minimize electron-channeling effects [18]. Background correction was done using the Desktop Spectrum Analyzer (DTSA 2.5.1) software [19]. The compositions of B2 and L21 phases in equilibrium at 800°C were determined by analyzing the EDS data using a standard calibration method. The background-subtracted integrated intensities of the X-ray spectra were converted to compositions by using the CliffLorimer [20] equations: wj I 1 k j / Ni j ACF I j w Ni INi 1 I j [2a] wAl wHf wNi w Ti wZr 1 [2b] where j = Al, Hf, Ti and Zr; wj is the weight fraction of element j, Ij is the X-ray intensity of element j, [ACF] is the absorption correction factor, Ij/Ij is the ratio of fluorescence intensity to primary intensity, and kj/Ni is the proportionality constant or the Cliff-Lorimer factor which was determined using thin foils of solution treated alloys with known compositions. 6 Although there are several ways to define Ij, we have taken Ij as the background subtracted integrated intensity of the K peak of element j . The absorption correction factor is given by [18] Ni j 1 exp SPEC t cosec SPEC ACF Ni j SPEC 1 exp SPEC t cosec [3a] SPEC Al wAl Hf w Hf Ni w Ni Ti wTi Zr w Zr j j j j j j [3b] where is the density, t is the thickness of the sample, and is the take-off angle of the X-ray detector. The mass-absorption coefficients for the pure elements A l , etc., in Eq. [3b] j were taken from those listed in Reference 21. The fluorescence yield was neglected. X-ray spectra were collected from foils the thickness of which were 100 nm or less. In the aforementioned thickness ranges, Hf, Ni, Ti, and Zr satisfied the criteria of a thin foil and the Cliff-Lorimer factor for Al was determined using the extrapolation method [22] due to the strong thickness dependence. The compositions of B2 and L21 phases were determined by analyzing about 30 EDS spectra for each. The statistical accuracy of the composition determination from Eq. [2a] is primarily limited by the counting statistics of the X-ray collection process [23]. When the X-ray spectra are collected for a sufficiently long time to obtain several thousand counts in each peak, the counting statistics can be assumed to follow a normal distribution. However, in a multicomponent system it may be difficult to satisfy this criterion for each element if experiments are to be carried out within a reasonable period of time. Nevertheless, since the composition of the phases was determined by analyzing sets of about 30 data, the confidence interval is estimated by the statistics of the student t-distribution. The total relative error ( wj ) in the determination of composition is given by 7 wj kj /Ni Ij / INi [4] where kj /Ni and Ij /INi are the relative errors associated with k factors and in the counting statistics of X-rays in the specimen of unknown composition, respectively. They are given by [23] kj / N i Ij /IN i where n 1 t99 k 100 n k j /Ni [5] n 1 t99 I 100 n I j / I Ni [6] n 1 are the student t values for n measurements at 99% confidence level; k and I t99 are the standard deviations for the k factor and intensity ratio measurements, respectively; k j / Ni is the mean of the n values of the k factor, and I j / I Ni is the mean of the n values of I j / I Ni . The relationship between the atomic fraction and the weight fraction was used to calculate the total relative error in the former from that in the latter using a standard mathematical procedure. A 3-Dimensional Atom-Probe (3DAP) field-ion microscope was employed to determine the composition of the phases in specimens aged at 600°C. The 3DAP is equipped with a reflectron lens for energy compensated time-of-flight mass spectrometry. After grinding the specimens to roughly a 1 mm 1 mm cross section, field-ion microscopy (FIM) tips were electropolished in a solution of 2 vol.% perchloric acid in butoxyethanol. For field-ion imaging, 110-5 Pa Ne was used, and the tips were cooled between –193 and –233°C. Atom-probe analyses were carried out at –223 and –243°C at a pulse voltage-to-d.c. voltage ratio f = 0.19-0.20. The statistical error in this analysis is caused by the uncertainty due to counting statistics. Following the binomial distribution, the standard error is given by 8 c1 c N [7] where c is the composition in atomic fraction and N is the total number of atoms detected. A reduction in the d.c. voltage field for ion imaging by 15% (compared to the voltage in use for evaporation) of the field ion microscope was tried to reveal precipitate particles as suggested by Warren et al. [24]; however, it did not create enough phase contrast. Preferential retention of Ti at the top plane of the crystallographic pole was detected and therefore compositional analysis was conducted on a region carefully selected away from the pole. Homogeneous regions were obtained by cutting out a volume of the reconstruction, which has no crystallographic pole or phase boundaries. The peaks were deconvoluted in reference to the natural isotope abundances to obtain correct compositions. The 3DAP technique reconstructs a specimen volume of typically 101050 nm3, based on the spatial coordinates and the chemical identity of each detected atom. Hence without enough phase contrast numerous trial analyses had to be conducted to come across the precipitates, limiting the number of analyzed precipitates. X-ray diffraction was performed using a Scintag machine with a copper target, excited to 40kV and 20mA. A step size of 0.01 degrees and a counting time of 30 seconds per step were used for X-ray diffraction experiments. The X-ray diffraction peaks were deconvoluted by the MacDiff program [25], using a pseudo-Voigt method [26], to obtain the lattice parameter of B2 and L21 phases. High purity silicon powder was used as a standard for correcting the diffractometer misalignment. Silicon has a well-defined (220) diffraction peak at 2=47.302°, which is near to but does not overlap with the expected peaks of the specimens. 3. Results 9 3.1 Phases and Microstructure: Conventional Transmission Electron Microscopy The presence/absence of Heusler phase in TiNi can be investigated by electron diffraction along the [011] or [112] zone axis. Figure 1 shows a bright-field TEM micrograph of a solution treated specimen and the [011] diffraction pattern, indicating the absence of any Heusler phase. Figure 2 shows dark-field images of Heusler precipitates in the specimens aged at 800°C for 1000 hours. The presence of Heusler phase can be confirmed due to the extra superlattice reflections of the diffraction pattern (see inset in Fig. 2 (a)). Centered dark-field images are obtained by using the (111)-type superlattice reflection specific to Heusler ordering, shown in the diffraction pattern. As seen in Fig. 2 (see especially Fig. 2 (c)), misfit dislocations are present at the precipitate/matrix interfaces of these particles which are greater than ~400 nm in diameter. Also, the L21 particles are larger than the foil thickness so that analytical electron microscopy can be conducted without matrix overlap. The shape of the L21 precipitates ranges from nearly spherical for the ternary alloy to irregular for the quaternary alloys. An apparent consequence of loss of coherency is the physical coalescence of the precipitates, as shown in Fig. 2 (b). This has been attributed to rapid diffusion interaction in which two or more particles become one by particle migration [27] and/or anisotropic mass flow. Figure 3 shows TEM images of Heusler precipitates taken in the B2 matrix of specimens aged at 600°C for 1000 and 2000 hours. In contrast to the 800°C aging treatment, the precipitates remain sufficiently small (<30 nm diameter) to be fully coherent even after aging for 2000 hours at 600°C. As seen in Fig. 3, the strong dominance of the coherency strains in this two-phase aggregate is manifested by (i) a cuboidal shape of L21 precipitates and (ii) a highly ordered spatial distribution with alignment of L21 precipitates along the elastically soft <100> directions of the B2 matrix. The precipitates are distributed through the thickness of the foil. Due to the projection geometry along the 011 zone 10 axis, the precipitates appear to be overlapping along 011 while they appear to be separated along [200] in Fig. 3(d). An inherent problem is that the dark field imaging cannot be performed along [001] zone axis as there is no superlattice spot unique to the Heusler phase. Diffraction spots from a Ti2Ni3 phase can be found in the insets of Fig. 3 (c) and (d). This phase will be discussed further in section 3.2.2. The mean value of the precipitate radius, r , and the width of the particle size distribution as a function of aging time and temperature are given in Table I. It is important to note that for an isochronal aging treatment, r at 800˚C is larger than at 600˚C by a factor of 50 or more. This result will be analyzed further (in section 5.1) to identify possible mechanisms governing the microstructural dynamics. By comparing r of three alloys at 600˚C, it is seen that both Hf and Zr have a retarding effect on the microstructural dynamics of L21 precipitates, though Hf appears to be more effective than Zr. This is consistent with our observation of partitioning of these elements into the Heusler phase (as discussed in section 3.2). As shown in the example of Fig. 2 (b), the semi-coherent L21 precipitates aged at 800˚C undergo physical coalescence. In a coalesced particle, if apparent high angle boundaries (between L21 precipitates) were visible (see Fig. 2 (b)) then it was considered to consist of two or more separate particles; otherwise, it was treated as one particle. Table I: Non-coalesced precipitates may be seen in Fig. 2 (a) and (c). Average radius r (nm) of Heusler precipitates, with the width of the particle size distribution. The number in parenthesis indicates the number of precipitates used in the measurement. Aging Treatment 600°C for 1000 h Ni-45Ti-5Al 7.50±1.97 (176) Ni-40Ti-5Al-5Hf 6.24±1.53 (50) 11 Ni-40Ti-5Al-5Zr 5.65±1.00 (50) 600°C for 2000 h 12.0±4.10 (170) 8.40±1.58 (50) 9.94±1.58 (50) 800°C for 1000 h 332±158 (50) 312±105 (50) 233±81.3 (50) 394±145 (19)* 301±95.7 (34)* 207±51.8 (34)* * Based on the particles that do not appear to have coalesced. 3.2 Phase Equilibria and Partitioning Behavior 3.2.1 Analytical Electron Microscopy The k factors determined in this study were kTi/Ni=0.8598±0.0074, kAl/Ni=0.7043±0.0143, kHf/Ni=3.4084±0.1214, and kZr/Ni=2.0302±0.0649. Figure 4 shows the EDS X-ray spectra of B2 and L21 obtained from the Ni-45Ti-5Al specimen aged at 800°C for 1000 hours. The qualitative difference in composition is clearly visible in the aluminum peak. The compositions of B2 and L21 phases are listed in Table II. Table II: Equilibrium compositions of B2 (TiNi) and Heusler (Ni2TiAl) phases at 800°C determined by AEM. The error (99% confidence level) is according to Eq. [4]. Alloy (at%) Phase Al (at%) Ti (at%) Ni (at%) Hf or Zr (at%) Ni-45Ti-5Al B2 3.80±0.39 43.15±1.52 53.04 ------------ Heusler 19.79±1.47 27.94±0.36 52.27 ------------ 4.13±0.95 38.65±3.47 51.75 5.48±0.04 Heusler 20.52±1.75 25.23±0.39 51.72 2.53±0.05 B2 3.91±0.62 39.77±2.78 51.14 5.18±0.14 Heusler 21.80±0.12 23.80±0.38 50.56 3.84±0.13 Ni-40Ti-5Al-5Hf B2 Ni-40Ti-5Al-5Zr 12 It is found that the solubility of Al in TiNi is increased by the addition of Hf or Zr. Since Al is needed to form Ni2TiAl, this increase of solubility means Hf / Zr is stabilizing B2-TiNi with respect to Ni2TiAl. The partition coefficients ( xB2 / L 21 x B2 x L21 ) of Hf and Zr at 800°C can be determined B2 / L 2 based on the AEM data which give us HfB2 / L 2 1 2.17 and Zr 1 1.35 showing a tendency to partition more to the B2 phase at this temperature. This weakens their effectiveness in reducing the lattice misfit. However, the stabilization of martensite phase can be expected, allowing a higher transformation temperature [14,15]. The Heusler precipitates in all specimens aged at 600˚C for up to 2000 hours are too small to conduct AEM experiments using thin foil specimens without having to consider matrix overlap in the quantitative analysis of data. To overcome these difficulties, we have employed the higher resolution 3DAP technique to determine the compositions of B2 and L21 phases in these microstructures. 3.2.2 3D Atom-Probe Microscopy Figure 5 displays an atom-by-atom 3D reconstruction of Heusler precipitates in a B2 matrix obtained with the data analysis software ADAM [28]. Overlaid on the reconstruction is an isoconcentration surface that delineates the surface of the Heusler precipitate. The isoconcentration surface is constructed such that all points outside the surface have a concentration of Al less than 9 at%, whereas all points inside the surface have a concentration level of Al greater than 9 at%. The average composition, based on 3DAP analysis, of the phases observed during aging at 600˚C is listed in Table III. An important finding is the presence of Ti2Ni3-based particles 13 (58Ni-31Ti-2Al-8Hf and 64Ni-24Ti-11Zr) in the quaternary alloys aged at 600˚C, but not in the ternary alloy. The presence of Ti2Ni3-based particles accounts for the low Hf, Zr content in both B2 and L21 phases. Nishida et al. [29] have discussed the precipitation processes in Ni-rich TiNi as follows: 0 1 + Ti11Ni14 (also known as Ni4Ti330) 2 + Ti2Ni3 3 + TiNi3 at aging temperature below 680 10C, where 0 is the original supersaturated Ni-rich alloy, 1 is the composition of the matrix in equilibrium with Ti11Ni14, and so on. They found Ti11Ni14 disappears after 100 hours of aging at 600˚C. Ti2Ni3 is observed between 100 and 5000 hours of aging at 600˚C; however it is a metastable phase since it dissolves upon further aging. Because 3DAP analyzes a limited volume of the specimen, the whole morphology of the Ti2Ni3based particles could not be revealed. From the partial view of the Ti2Ni3-based particles, a needle shape is suggested. It is difficult to determine the shape of the Ti2Ni3-based particles from TEM micrographs, because of the strain contrast generated by the Heusler precipitates. Hara et al. [31] identified the crystal structure of Ti2Ni3 to be orthorhombic (a=0.4398, b=0.4370, c=1.3544 nm) at room temperature. This is consistent with the splitting of diffraction spots observed (see insets of Fig. 3 (c) and (d)). Due to the orientation relationship [29] between Ti2Ni3 and the matrix and the low volume fraction it is difficult to produce better images. From the present work it can be concluded that Hf and Zr stabilize while Al destabilizes the Ti2Ni3 phase. B2 / L 2 The partitioning coefficient of Hf and Zr at 600˚C is Hf 1 0.87 , and that of Zr is ZrB2 / L 2 0.75 , showing inversion of partitioning compared to 800˚C. HfB2 / Ti2 Ni3 0.27 , and 1 ZrB2 / Ti 2 Ni3 0.26 reflecting the strong partitioning behavior of Hf and Zr to the Ti2Ni3 phase. At 600˚C, Hf and Zr slightly reduce the solubility of Al in TiNi as shown in Table III. 14 This is opposite to the behavior at 800˚C, and indicates the stabilization of Heusler phase over TiNi. The metastable Ti2Ni3 phase composition shows strong partitioning of Hf and Zr toward this phase. The equilibrium between B2 and L21 alone shows a positive contribution of Hf and Zr to the reduction of lattice misfit, and the tie-triangles defined in Table III define alloy composition limits to avoid the competing Ti2Ni3 phase. The alloys in this study were slightly Ni rich, and the Ti2Ni3 phase could be avoided and lattice misfit be reduced in a Ni lean alloy composition. Table III: Compositions of the phases present at 600°C as determined by 3DAP. The error is according to Eq. [7]. Alloy (at%) Ni-45Ti-5Al Phase B2 Heusler Al (at%) 2.67±0.55 23.54±0.92 Ti (at%) 44.29±0.42 26.02±0.90 Ni (at%) 53.05±0.38 50.44±0.74 Hf or Zr (at%) ----------------------- Ni-40Ti-5Al-5Hf B2 Heusler Ti2Ni3 2.14±0.27 16.56±0.61 2.17±1.54 44.32±0.20 27.89±0.57 31.20±1.30 51.34±0.19 53.02±0.46 58.37±1.01 2.20±0.27 2.52±0.66 8.26±1.50 Ni-40Ti-5Al-5Zr B2 Heusler Ti2Ni3 2.28±1.03 21.70±1.16 0.00±0.00 43.68±0.78 26.96±1.12 24.41±2.26 51.10±0.73 47.45±0.95 64.37±1.55 2.94±1.03 3.90±1.29 11.22±2.45 3.3 Lattice Parameter measurements by X-ray Diffraction The measured lattice parameters obtained from the X-ray diffraction experiments, corrected for instrumental factors, are listed in Table IV as a function of heat treatment. The B2 matrix of Ni- 45Ti-5Al has a significantly smaller lattice parameter than stoichiometric TiNi, i.e., Al has a strong effect in reducing the lattice parameter of TiNi. On the other hand, the quaternary alloys 15 show an increase in lattice parameter as one would expect due to the presence of relatively larger Hf and Zr atoms. The measured lattice parameter of Heusler phase in the specimens aged at 600°C for up to 2000 hours do not correspond to the unconstrained state, since the precipitates are apparently fully coherent. Therefore, it is of interest to consider the stress-free lattice mismatch. Since the stress field around cuboidal precipitates is rather complex, we consider the spherical geometry for the sake of simplicity. The shear modulus of the precipitate is assumed to be equal to that of the matrix, since the shear modulus of Ni2TiAl at room temperature is not known. Then the constrained mismatch, , for fully coherent, spherical precipitates is related to the unconstrained mismatch, , assuming elastic isotropy by [32]: 4 2 1 31 [8] where = Poisson’s ratio of the precipitate. Substituting in = 0.33, the above formulation simplifies to 0.66. Unconstrained lattice parameters of the Heusler phase in the alloys aged at 600°C were calculated using this relation and shown in Table IV. Table IV: Lattice parameter of B2 phase in solution treated (at 1100°C) alloys, and B2 and L21 phases in aged (at 800°C for 1000 hours, at 600°C for 2000 hours) alloys. The corrected unconstrained lattice parameters of the Heusler phase in the alloys aged at 600°C are shown in parentheses. 16 Solution treated Aged at 800˚C Phase B2 Ni-45Ti-5Al 0.30018 nm Ni-40Ti-5Al-5Hf 0.30331 nm Ni-40Ti-5Al-5Zr 0.30543 nm B2 Heusler 0.30022 nm 0.59068 nm -0.0163 0.30298 nm 0.59410 nm -0.0196 0.30468 nm 0.59851 nm -0.0178 B2 0.30132 nm 0.59358 nm 0.30171 nm 0.59518 nm 0.30255 nm 0.60351 nm (0.58891 nm) -0.0150 (0.59094 nm) -0.0137 (0.60269 nm) -0.0026 (-0.0228) (-0.0207) (-0.0040) at 25˚C Aged at 600˚C Heusler at 25˚C (0.5909109 The observed misfit dislocations spacing () indicated in the lower left corner of Fig. 2 (b) is consistent with the measured semi-coherent lattice parameters of B2 and L21 phases. example, the expected value of ( For d1d2 , where d1 and d2 are d-spacings of the reflecting d1 d2 planes of B2 and L21) is 15.18 nm, which compares favorably with the measured value of 16.150.81 nm. 4. Modeling the Lattice Parameter of B2 and Heusler Phases 4.1 Atomic Volumes in the B2 Phase One approach to describe the composition dependence of the lattice parameter of a multicomponent B2 is in terms of atomic size of the relevant species and their sublattice occupancy in TiNi. To quantify the effect of a third element on the lattice parameter of a B2 phase, at first it is necessary to understand and quantify the composition dependence of lattice parameter of the binary B2 phase. 17 TiNi Therefore, we derive the atomic volumes of Ni ( TiNi Ni ) and Ti ( Ti ) in TiNi using the available lattice parameter data [33,34,35,36]. For deviations from stoichiometry, the major structural defects in TiNi are considered to be the constitutional vacancies in the Ni-sublattice and Ni antisite atoms on the Ti-sublattice. Figure 6 shows the variation of the lattice parameter of TiNi with Ni-content. Since the Ni atoms are smaller than the Ti atoms, the lattice parameter decreases as the Ti atoms are replaced with Ni. In the following, we will consider the lattice parameter on the Ni-rich side only. Due to the very small homogeneity range, a comprehensive analysis of the lattice parameter of the Ti-rich side cannot be undertaken. For modeling the lattice parameter of the B2 phase in terms of sublattice occupancy, a fundamental assumption is that the atomic volume of an atomic species is independent of the site it occupies. Then, the volume of the unit cell is the weighted sum of volume of the species. By adopting an approach similar to that of Kitabjian et al. [37] the atomic volumes of Ni and Ti in TiNi can be derived. From Fig. 6, a0 = 0.30152 nm and da/dxNi = -0.02109 nm on the Ni-rich side of stoichiometry, where a0 is the TiNi lattice parameter at xNi = 0.5. least square fit of selected experimental data shown in Fig. 6. These are based on the Then, we obtain TiNi Ni a0 3 3a0 2 da 0.0123 nm3 2 4 dxNi [9] TiNi Ti a0 3 3a0 2 da 0.0151 nm3 2 4 dxNi [10] Taking the lattice parameter of stoichiometric TiNi as reference, the atomic volume of Al in TiNi TiNi can be derived from the knowledge of the lattice parameter of ternary B2 with known Al composition. Using our measured lattice parameter of the solution treated ternary alloy Ni- 45Ti-5Al, we obtain 18 Al Ti TiNi TiNi 3a0 2 da 3 0.0114 nm 2 dx Al [11] The atomic volume of Hf or Zr in TiNi can be obtained in a similar way to Al in TiNi. As there is no literature lattice parameter data of B2 TiNi(Hf) and TiNi(Zr) alloys, we use the B2 lattice parameter of our solution treated Ni-45Ti-5Al specimen as a reference for an analysis of the B2 lattice parameters of our solution treated quaternary alloys in order to derive the atomic volumes of Hf and Zr. The results are summarized in Table V. For comparison, the atomic volumes are also calculated for the pure elements based on their lattice parameter in the respective stable structure and also in B2-NiAl. 4.2 Atomic Volumes in the Heusler Phase The homogeneity range of Ni2TiAl along the pseudobinary section TiNi-NiAl can be accounted for by Ti atoms occupying sites of the Al sublattice or vice versa. Since we are interested in the TiNi-Ni2TiAl system, the lattice parameter of Ti-rich Ni2TiAl will be modeled. Our approach is an extension of the lattice parameter model of B2 phase proposed by Kitabjian et al. L21 phase. Ohishi et al. [10] [37] to the found that the lattice parameter of Ni2TiAl increases with increasing Ti content, and these results are used to derive atomic volumes of the species in the L21 phase. As in the B2 system, the atomic volume of a solute atom is assumed to be independent of the site it occupies. Then, the volume (V) of N unit cells is the weighted sum of the volume of the species. 2 TiAl 2 TiAl V 8N Ni 4N nTi* TiNi2 TiAl 4(N n*Ti ) Ni Na3 Ni Al 19 [12] where n*Ti is the number of antisite Ti defects. It is assumed that the concentration of constitutional vacancies in the L21 phase is either negligibly small or they are absent. For the L21 structure with 16 atoms per unit cell, the atomic fraction of Ti and Al can be expressed by 4N nTi* 1 nTi* xTi 16N 4 4N [13a] 4N nTi* 1 n*Ti x Al 16N 4 4N [13b] Differentiating Eqs. [12] and [13a] with respect to n*Ti yields 3Na2 da Ni 2 TiAl 2 TiAl Ni * 4Ti Al dnTi [14a] dx Ti 1 * dnTi 4N [14b] Combining Eqs. [14a] and [14b], we obtain 2 TiAl 2 TiAl Ni Ni Ti Al 3a 2 da 3a0 2 da 16 dx Ti 16 dxTi [15] For the stoichiometric compound the volume of the unit cell can be expressed by 2 TiAl 2 TiAl 2 TiAl a0 3 8Ni 4Ni 4Ni Ni Ti Al [16] where a0 is the Ni2TiAl lattice parameter at xTi=0.25. From Eqs. [15] and [16] Ni2 TiAl Ti Ni2 Ni TiAl Ni2 TiAl Al 3a0 2 da 16 dxTi [17a] a0 3 3a 2 da Ni TiAl Al2 0 8 32 dxTi [17b] 20 2 TiAl 2 TiAl 2 TiAl Since there are two equations with three unknowns ( Ni , Ni , and Ni ), further Ni Ti Al 2 TiAl simplification is needed. We approximate Ni as Al 2 TiAl Ni Al Al Ni TiNi Al Al 0.0124 nm3 2 [18] Because Al occupies the least amount of sublattice in the given specimen, this assumption is reasonable. Then, the quantities a0 and da/dxTi are determined from a linear best fit to the data of Ohishi et al. [10] to be 0.58934 nm and 0.05081 nm, respectively. The atomic volumes of the species obtained through this model are summarized in Table V. In the absence of any experimental lattice parameter data of single phase Ni2TiAl(Hf or Zr) alloys, we use the following approximations based on the substitution behavior to derive the atomic volume of Hf ( Hf2 Ni Ti Al 2 TiAl Ni Hf 2 TiAl Ni Ti 2 TiAl 2 TiAl Ni Ni Zr Ti 2 TiAl ) and Zr ( Ni ) in the L21 phase Zr TiNi Hf [19a] TiNi Ti TiNi Zr TiNi Ti [19b] As seen in Table V, Al has a smaller atomic volume in TiNi than in its stable fcc state, reflecting a strong bonding interaction. For the atomic volume of Ni it is interesting to note that NiNi 2 TiAl Ni Al TiNi Ni Ni although no such assumption has been imposed in our anlysis. The 2 atomic volume of Ti in TiNi or Ni2TiAl is smaller than in its stable hcp state, while Ti in NiAl has a similar atomic volume to the hcp state. Hf and Zr belong to the same atomic group and show similar trends in the atomic volume as expected. Both Hf and Zr show an increase of atomic volume in TiNi and Ni2TiAl over their atomic volume in the stable hcp state, while in 21 NiAl they exhibit a reduction of atomic volume. The atomic volume data will be discussed in more detail in section 5.4. Table V: The atomic volumes (in nm3) of Ni, Al, Ti, Hf and Zr at 25˚C derived from the lattice parameter data of TiNi, Ni2TiAl and NiAl compared with the atomic volume derived from the lattice parameter of the respective pure element. Species TiNi Ni2TiAl NiAl Pure Element Ni 0.0123 0.0115 0.0106 [37] 0.0109 (fcc) Al 0.0114 0.0124 0.0134 [37] 0.0166 (fcc) Ti 0.0151 0.0157 0.0180 [37] 0.0177 [38] (hcp) Hf 0.0236 0.0245 0.0210 [37] 0.0224 [39] (hcp) Zr 0.0293 0.0305 0.0221 [37] 0.0233 [40] (hcp) 4.3 The Lattice Parameter of Multicomponent B2 Phase Since the thermodynamic model predicts the site occupancies for various species in the B2 sublattices fairly accurately, the composition dependence of lattice parameter can be described in 22 terms of site fractions of the species. In other words, the volume of the unit cell is the weighted sum of the species (including constitutional vacancy) a3 n I (y j j1 with y I j y IIj )TiNi j y II j [20] 1 where the superscripts I and II refer to two sublattices. Thus, in a Ni-rich TiNi(Al) alloy where there are no constitutional vacancies, and the Ni-sublattice is fully occupied by Ni atoms and Al atoms replace Ti atoms on the Ti-sublattice, Eq. [20] becomes II II TiNi II TiNi a 3 1 y IINi TiNi Ni 1 yNi y Al Ti y Al Al [21] Knowing the atomic volumes of the species and their site occupancies in the sublattices in the B2 structure, it is possible to model lattice parameters in the multicomponent system. For example, in the Ni-45Ti-5Al alloy aged at 800˚C for 1000 hours, the composition of the B2 phase is 53.0Ni-43.2Ti-3.9Al. Applying Eq. [21], its lattice parameter is calculated to be 0.29980 nm, in good agreement with the experimental value 0.30022 nm. Similarly, knowing the composition of the B2 phase and atomic volume of the species, the lattice parameter of the B2 phase in the quaternary alloys were also calculated using Eq. [20]. All calculated lattice parameters are compared with the experimental values in Fig. 7 (a). It is seen that they agree within ±0.4%. 4.4 Modeling Composition Dependence of Lattice Parameter of Heusler Phase As in the B2 system, the composition dependence of the lattice parameter can be described in terms of site fractions of the species. Knowing the atomic volume of all species and their site occupancies on the sublattices of the Heusler structure, the lattice parameter in the multicomponent system is modeled by an extension of Eq. [16]. For example, the composition 23 of the Heusler phase in Ni-45Ti-5Al aged at 800˚C for 1000 hours is 52.3Ni–27.9Ti–19.8Al and the lattice parameter is 0.59024 nm. This model can be easily extended to quaternary systems. The unconstrained lattice parameter values calculated based on atomic volumes of species are presented together with experimental lattice parameter values in Fig. 7 (b). The experimental values and calculated values are in good agreement, with deviations less than 0.7%. 4.5 Modeling Temperature Dependence of Lattice Parameter of B2 Phase The temperature dependence of the lattice parameter of TiNi has been reported by Klopotov et al. [41]. They found a nonlinear dependence of the lattice parameter on the temperature, and the deviation from linearity might be related to transformation of the alloy at lower temperatures. Hence, in the present work, their high temperature data has been used to find the following linear best fit: a (nm) = 0.30206+1.834610-6 (T-298) [22] where T is the absolute temperature in K. Assuming that the composition dependence and the temperature dependence of the lattice parameter are independent from each other, both dependencies can be superposed linearly to estimate the lattice parameter at any given composition and temperature. 4.6 Modeling Temperature Dependence of Lattice Parameter of Heusler Phase The temperature dependence of the lattice parameter of Ni2TiAl has been reported by Boettinger et al. [42]. A least square fit of their data yields the following relation: a (nm) = 0.58758+7.740310-6 (T-298) [23] 24 Knowing both the equilibrium composition and the temperature dependence of the lattice parameter, the unconstrained lattice misfit between B2 and Heusler phase of the ternary Ni-Ti-Al specimens at the aging temperature 800 and 600˚C are estimated to be -1.10 and -1.88%, respectively. The unconstrained lattice misfit between B2 and Heusler phase of the quaternary Ni-Ti-Al-(Hf, Zr) specimens at the aging temperature 600˚C are estimated to be -1.67 and – 0.01%, for Hf and Zr containing specimens respectively. 5. Discussion 5.1 Microstructure of the TiNi – Ni2TiAl system 5.1.1 Morphology and Spatial Distribution of L21 Precipitates The elastic interactions between misfitting particles not only affect the shape and the coarsening behavior, but also the spatial arrangement as shown in Fig. 3. The effect of coherency strain on the shape and spatial arrangement of precipitates is well established for the /’ system in Nibased superalloys. Voorhees et al. [43] have derived a dimensionless parameter L defining the relative dominance of strain and interfacial energies on the shape of coherent precipitates in cubic systems. L The parameter L is given by = 2 C44 l / [24] where is the dilatational misfit strain, C44 is an element of the cubic symmetric elastic constant tensor, l is a characteristic length of the precipitate (equivalent radius), and is the isotropic interfacial energy. For small L, i.e. L << 1, the interfacial energy dominates the equilibrium shape giving spherical morphology. For large L, i.e. L >> 1, the elastic energy dominates the 25 equilibrium, and the resulting morphology may vary from cuboidal to plate shaped. Using the estimated =-0.0188 at 600˚C as described in section 4.6, the estimated C44 for TiNi 70.77109 N/m2 at 600˚C [44], l=7.50 nm (see Table I) and assuming a reasonable value for the coherent interfacial energy =2010-3 J/m2, we obtain L=9.38. Therefore, the observation of cuboidal shape of the L21 precipitates in Fig. 3 is consistent with theoretical prediction. Besides the cuboidal shape of the L21 precipitates, another important observation in Fig. 3 is their spatial arrangement where the precipitates not only align along elastically soft directions of the matrix but also maintain a minimum distance of separation. Theoretical analysis by Su and Voorhees [45] shows that aligned microstructures arise from (i) elastic stress induced particle migration and (ii) preferential coarsening. They also examined the effect of configurational forces on the morphology and spatial distribution of coherent precipitates. In their theoretical analysis, the elastic self-energy, total interfacial energy and elastic interaction energies are all functions of particle shape and interparticle separation. They found that when the coherent precipitates are aligned along elastically soft directions of the matrix, elastic stress introduces a long-ranged attractive and a short-ranged repulsive force between the particles. The latter is responsible for a minimum distance of separation and prevents particle coalescence. These theoretical predictions, made for the classical /’ systems, are also consistent with our experimental observations in the B2/L21 system. Of course, when the L21 precipitates become semicoherent (as in Fig. 2) the influence of elastic stress becomes minimal, and then the shape and spatial distribution of the precipitates are dominated by the total interfacial energy alone. The irregular shaped particles due to coalescence, shown in Fig. 2 (b), most likely represent a transient state. If the alloys are aged further at 800˚C, the precipitates should eventually achieve the expected equiaxed shape. 26 5.1.2 Kinetics of L21 Precipitation It is well established that the kinetics of precipitation from a supersaturated solid solution is governed by the interplay of three processes: (i) nucleation of precipitates, (ii) their growth kinetics, and (iii) coarsening (or Ostwald ripening) of the precipitates. Our transmission electron diffraction confirms that the nucleation of L21 precipitates was suppressed during quenching. Therefore, all three processes may take place during isothermal aging. As mentioned before, a striking observation is that r of L21 precipitate after isochronal aging at 600 and 800˚C differ by more than an order of magnitude (see Table I). It is important to point out that the coalescence process at 800˚C is not responsible for such a large difference. For example, even the non-coalesced particles at 800˚C, shown in Fig. 2 (a) and (c), are more than an order of magnitude larger than the coherent particles at 600˚C shown in Fig. 3. Therefore, the question arises if this result is consistent with only one process, either growth or coarsening, operating at both temperatures. Even though the distinction between the growth and coarsening stages are somewhat arbitrary, we will provide simple arguments to identify the governing processes at 600 and 800˚C. Since both growth and coarsening processes are diffusion controlled, it is necessary to consider the diffusion data in B2-TiNi. Unfortunately, the diffusion data for all relevant elements in B2-TiNi are not available. Even in the binary B2-TiNi, the diffusivities of both elements are not known. Available diffusion data for other B2 intermetallics show that the diffusivities of the components do not differ appreciably. For example in B2-FeAl the Arrhenius parameters for 59Fe are D0=5.310–3 m2/s and Q=265 kJ/mol, while for 114mIn which is isoelectronic with Al, they are 6.410–3 and 258 respectively [46]. Nonetheless, Erdelyi et al. [47] measured the tracer diffusivity of 63Ni in TiNi and observed the Arrhenius behavior with 27 D0=2.110-9 m2/s, Q=155.6 kJ/mol. This gives the diffusivity (D) at 600 and 800˚C to be 1.0310-18 and 5.5910-17 m2/s, respectively. In other words, D800/D600 is about 54.3. These D values are also used in the following analysis. For an isochronal heat treatment, if we assume that the diffusion controlled growth process is operating at both temperature, then we have r80 0 D80 0 r60 0 D60 0 [25] Based on the measured r data for the ternary alloy (see Table I), r800 / r600 is about 52.6 (considering non-coalesced particle data in Table I) which is much bigger than the expected value of 7.4 from Eq. [25]. This is also true for other alloys. For an isochronal heat treatment, if we assume that the coarsening process is operating at both temperatures, then we have r8 00 f D 3 8 00 S 8 00 r6 00 f 6 00 C D6 00 [26] where the ratio f800/f600 accounts for the effect of volume fraction on the coarsening rate constant, and S and C are the semicoherent and coherent interfacial energies. At this point, we neglect the difference in molar volume between 600 and 800˚C. Since the volume fraction of L21 decreases with increasing temperature, the ratio f800/f600 will be always less than unity. Assuming S =5C, an upper bound value for the right hand side of Eq. [26] is evaluated to be 6.47, which is again much smaller than experimental r800 / r600 . If we assume that the growth process is operating at 800˚C while coarsening at 600˚C, then we have 28 800 X1100 B 2 X B2 800 X 800 H XB 2 r800 r600 3 D800 t a3 , Vm N A 600 16 8D600 CtVm X 600 B2 1 XB 2 [27] 9RTXH600 X 600 B2 2 1100 800 600 where X B2 is the concentration Al in the solution treated specimen, X B2 and X B2 the 800 concentration of Al in B2 of the specimens aged at 800 and 600˚C respectively, X H 600 and X H the concentration of Al in Heusler phase of the specimens aged at 800 and 600˚C respectively. These are listed in Table II and III. R is the gas constant, T the temperature in K, Vm the average molar volume of the Heusler phase, NA Avogadro’s number and a the lattice parameter of Heusler phase at 600˚C. The concentration of Al is chosen because Al is the solute which undergoes the largest partitioning between the phases. This gives us r800 / r600 =30.5, which is closer to the experimental value of 52.6 than the two possible cases discussed. Considering the assumptions made for D800, D600 and C, (2010-3 J/m2) the calculated value compares favorably with the experimental value and thereby the mechanisms for the kinetics of precipitation can be reasonably identified as diffusion controlled growth at 800˚C while Ostwald ripening at 600˚C. It has been argued that the splitting of precipitation kinetics into three distinct regimes is somewhat artificial, and in reality all three processes may overlap. To address this issue, Langer and Schwartz [48] developed a general theory of precipitation kinetics. In this theory an important parameter governing the precipitation kinetics is the degree of supersaturation. At high supersaturation, the nucleation rate is very high causing the supersaturation to drop rapidly. The decrease in supersaturation causes the particles smaller than the critical size to dissolve. The average particle size is initially governed by the nucleation process and smoothly changes to the regime governed by coarsening. The growth stage is bypassed because all the supersaturation is consumed during nucleation and coarsening. This seems to be the operating 29 process at 600˚C. On the other hand at low supersaturation, the precipitation kinetics proceeds through distinct stages of growth and coarsening. This may be the operating mechanism at 800˚C, where the Al supersaturation ratio is decreased by 60% based on our measured tie lines. It is also worth considering a fourth case where it may be assumed that the coarsening process is operating at both temperatures after 1000 hours of aging, but only after a distinct growth period. In that case Eq. [26] can be rewritten by taking into account an initial size defining the transition from growth to coarsening, i.e., r803 0 r0,380 0 f 80 0 S D80 0 (1000 - t' ) r603 0 r0,360 0 f 60 0 C D60 0 (1000 - t'' ) [28] where r0, 80 0 and r0, 80 0 are radii at the onset of coarsening which might have ensued at times t' and t'' during at 800 and 600˚C, respectively. Based on the aforementioned argument, it is very unlikely that t'<<t'' while it is likely that t'≥t''. In the limit t'≈t'', it turns out that r800 and r0, 80 0 have to be very close to account for the experimentally observed r800 / r600 . Once again, this implies that the growth process had occurred at 800˚C for most (if not all) of the isochronal aging period of 1000 hours. Further experimental work is needed to clearly demonstrate the fundamental mechanism of microstructural dynamics as a function of aging temperature. 5.2 Phase boundaries in the TiNi-NiAl pseudobinary system The phase boundaries of TiNi-NiAl pseudobinary phase diagram have been determined previously based upon calculations and estimates [49,50,51,52]. However there is a significant discrepancy among the previous works, particularly concerning the Heusler phase field. The data sets obtained in the present work are plotted in Fig. 8, where the previously reported phase boundaries are included. As for the Heusler phase, our experimented observation agrees well 30 with the boundaries suggested by the calculation of Ansara [52]. However the solubility limit of Al in TiNi is suggested to be smaller than those predicted by the previous reports. 5.3 Partition of Hf or Zr between TiNi and Ni2TiAl phases While the mean compositions of the phases in equilibrium at 800˚C were determined by AEM using 30 positions for each phase, the partition coefficients of Hf and Zr at 600˚C were obtained by 3DAP based on a limited number of precipitates observable in FIM samples. In both B2 and L21 structures the stacking sequence of the atomic layers of the {001} and {111} planes is the alternation of pure Ni planes and Ti-Al mixed planes (50%Ti, 50%Al). Therefore, if the concentration depth profile is obtained with atomic layer resolution either along the {001} or {111} plane, the site preference of a quaternary element can be determined. If the quaternary element exclusively substitutes for Ti, that element will be detected only from the TiAl mixed planes. On the other hand, if a quaternary element exclusively substitutes for Ni, it will be detected only from the Ni planes. phase boundary. Fig. 9 and 10 show the atomic layers across a B2-L21 Fig. 9 (c) exhibits a proxigram analysis [53] of the concentration of species as a function of distance to the isoconcentration surface. This proxigram composition profile is generated from the entire volume displayed in Fig. 9 (d) to easily identify each phase. In order to obtain the site occupation behavior, the number of Hf or Zr atoms detected from the Ti planes was divided by the total number of Hf or Zr atoms in the B2 or L21 phase from the quaternary specimens aged at 600˚C for 2000 h. and Zr in both B2 and L21 phases. Table VI summarizes the site occupation behavior of Hf The error expected in this analysis is defined by Eq. [7]. Both Hf and Zr have a very strong preference for the Ti sites in both B2 and L21. Table VI: Site occupancy of Hf and Zr in B2 and L21. Error according to Eq. [7]. 31 Site Hferror Zrerror B2 Ti 824% 835% L21 Ti 8910% 8315% This has been predicted by Hosoda et al. [54] by analyzing the heat of formation. In B2- type intermetallic compounds (AB) X occupies preferentially A sites only when HBX<HAB+HAX (HAB stands for the heat of formation between A and B), and B sites only when HAX<HAB+HBX. Heat of formation calculations were carried out by Hosoda et al. [53] using the pseudo-ground state analysis based on the nearest-neighbor, pair-approximation. The calculated heats of formation of Ti-Zr (-2 kJ/mol) and Ti-Hf (-3 kJ/mol) are one to two orders of magnitude different from those of Ni-Zr (-101 kJ/mol) and Ni-Hf (-107 kJ/mol). Thus, both Hf and Zr prefer to have Ni as nearest neighbor, which in the B2 lattice results in a substitution on the Ti sublattice. The change in the electronic structure due to the substitutional atoms could be studied by a more sophisticated analysis of the site occupation behavior. First-principles calculations analogous to the work of Medvedeva et al. [55] on the NiAl and FeAl systems would be desirable in the TiNi-based system. 5.4 Atomic volumes of Al, Hf, and Zr in TiNi In the case of Hf or Zr substituting for Ti, the increase of lattice parameter can be explained by a simple atomic size effect associated with atomic cores. The size factor of Hf and Zr in TiNi can be determined as follows: ( Hf ,Zr ) *( Hf , Zr ) Ti Ti +0.56 for Hf and +0.94 for Zr. 32 In other words, Hf atoms are calculated to be 56% larger than the Ti atoms they replace, and Zr atoms are 94% larger. This large size effect accounts for the increase of lattice parameter. It is interesting to note that the 4d element Zr has a larger atomic volume than the 5d element Hf, in its pure state, as well as in the compounds TiNi, NiAl, and Ni2TiAl. The behaviors of Al, Ti and Ni reflect the differences in bonding interactions. For B2-TiNi the bonds between nickel and titanium atoms [56] are Ti d-Ti d, Ni d-Ni d, Ti p-Ni d, and Ni p – Ti d types. The lower energy occupied set of peaks of the density of states (DOS) comes mainly from the Ni d states, and the higher energy peaks are mainly due to the d states of Ti. There is a significant intensity for the Ti site at the lower energies and the Ni site at the higher energies, indicative of hybridization and some covalent bonding between the orbitals on the two sites. There are negligible contributions from the s states. On the other hand, for B2-NiAl the bonds between nickel and aluminum atoms [57] are Ni d- Ni d, Ni d-Al p, Al p-Al p, and Al s – Ni d types. The Ni d DOS accounts for a large portion of the total DOS, especially in Ni-rich compounds. The lowest pronounced peak is due to the s-d bonds between Al and Ni. The characteristic of the total DOS is mainly determined by the d-d bonds (interplanar connection between Ni atoms), and by the d-p bonds (the interaction between Ni and Al atoms). The change of the total DOS affects the bonding between the atoms and results in variations in the lattice parameters. This is best demonstrated by the atomic volume of Ni that is different in TiNi and NiAl phases. Also, the atomic volume of Ni in NiAl is smaller than that in pure fcc Ni. The atomic volume of Ni is smallest in NiAl, reflecting a strong interatomic interaction with Al. The electronic structure changes if a solute atom replaces a Ni or Ti atom. In the case of Al atoms substituting on the Ti sublattice as in Ni-45Ti-5Al, the total DOS will be altered because the DOS of Ni and Ti will be modified by the Al addition. 33 The reduction of lattice parameter by the alloying of Al would suggest that d electrons take part in the d-p hybridization, and the Ni-Al bond is stronger than that of the Ni-Ti bond. 6. Conclusions The precipitation of Ni2TiAl Heusler phase in a TiNi based matrix has been investigated for NiTi-Al and Ni-Ti-Al-X (X=Hf and Zr) alloys. The following conclusions are drawn: 1. Precipitation of Heusler phase Ni2TiAl with L21-structure in a supersaturated B2-TiNi matrix forms a coherent two-phase aggregate at the early stages. The observed cuboidal precipitate morphology and precipitate alignment along the soft [001]-type matrix directions are similar to the ones reported for ’precipitates in Ni-based superalloys. The B2-L21 system, based on a bcc lattice, is directly analogous to the A1-L12 (fcc) system of ’precipitates in a matrix in Ni-based superalloys. 2. During isochronal aging for 1000 hours, the microstructural dynamics of L21 precipitates is governed by the growth process at 800˚C and by coarsening at 600˚C. This behavior is qualitatively consistent with the general theory of precipitation by Langer and Schwartz. 3. The phase compositions after aging at 800 or 600˚C determined by AEM and 3DAP show that the solubility of Al in TiNi is smaller than predicted by previous thermodynamic modeling or extrapolation. 4. For partitioning of Hf and Zr between L21 precipitates and B2 matrix at 800˚C, the B2 / L 2 B2 / L 2 partitioning ratio is determined by AEM to be Hf 1 2.17 for Hf, and Zr 1 1.35 for Zr. At 600˚C, however, Hf and Zr show the inverse partitioning behavior, with values of 0.87 for Hf and 0.75 for Zr, as measured by 3DAP. 34 5. The site occupancy of the quaternary additions Hf and Zr in the ordered phases TiNi and Ni2TiAl determined by 3DAP show that both Hf and Zr exhibit a strong preference for the Ti sublattice in both phases. This is consistent with a prediction based on an analysis of the enthalpy of formation by Hosoda et al. [54]. 6. The addition of Hf or Zr to the TiNi-Ni2TiAl system at 800˚C is undesirable for lattice misfit reduction but useful for control of martensite phase stability. At 600˚C the partition behavior of Hf and Zr is more amenable for lattice misfit reduction. 7. The atomic volumes of Al, Hf, and Zr in TiNi and Ni2TiAl are obtained based on lattice parameter measurements. phases are proposed. Simple models to predict the lattice parameters of B2 and L21 The calculated and experimental values are found to agree within ±0.7%. 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