Vietnam Innovation Day 2005 Environmental Action Implementing agency: o Organization: Faculty of Environmental Sciences Hanoi university of Science, Vietnam National university, Hanoi o Address: 334 Nguyen Trai st., Thanh Xuan Dist., Hanoi Tel: 04-8584995 Fax. 04-5582872 Email: fes@vnu.edu.vn 1 Hanoi, May 2005 I. PROJECT IDENTIFICATION 1. Project title: Study on treatment technology and reuse solid wastes (Case studies: Treatment of heavy metal rich sludge of Goshi Thang Long enterprise and reuse in ceramic pigment and construction additional material; Treatment of used tissue-paper/napkin in mushroom cultivation) 2. Location of Project: - Bat Trang Ceramic village, Hanoi - Thanh Son Brick Company, Kim Bang, Ha Nam - Ha Dong Mushroom Growth enterprise 3. Geography: - Rural: Handicraft village; small scale industry - Town: Ha Dong 4. Implementing agency: Organization: Faculty of Environmental Sciences Hanoi university of Science, Vietnam National university, Hanoi o Establishment day: 21st October 1995 o Address: Dist., Hanoi Tel: 334 Nguyen Trai st., Thanh Xuan 04-8584995 Fax. 04-5582872 Email: fes@vnu.edu.vn Background information: Faculty of Environmental Sciences (FES) is the first organization which is in charge of training for enviromental science and environmnetal technology in both graduate and post graduate levels. Since establishment, 2 the training has been contiluously developed to meet with the national development demand. Upto now, FES has 1500 graduated students for Environmental Science Bacelor; 250 and 15 for Environmental Science Master degree and doctoral degrees, respectively. After 10 year, the number of staff in faculty incseases from 20 (1 proffessor; 3 associate proffessor and 8 doctors) to 50 (5 professor; 7 associate professor and 21 doctors; and 14 master). The organization mechanism of faculty is as following: Dean of Faculty Prof.Dr. Luu Duc Hai Vice Dean of Faculty Dr. Nguyen Xuan Cu Environmental Technology Dept. Environmental Management Dept. Head of Dept. Dr. Tran Yem (12 staff) Head of Dept. Prof. Dr. Nguyen Dinh Hoe (10 staff) Environmental Technology laboratory Environmental analysis laboratory Vice Dean of Faculty Dr. Nguyen Thi Ha Environmental ecology Dept. Head of Dept. Prof. Dr. Hoang Xuan Co (12 staff) Pedagogy & soil environment Dept. Head of Dept. Prof. Dr. Le Duc (12 staff) Center for Environmental Monitoring and Modeling faculty library pedagogy & soil environment laboratory o Activities Training - Training for Bachelor degree in Environmental Science; Environmental Technology and Pedagogy & soil environment. 3 - Training for Master degree in Environmental Science and Pedagogy and soil environment - Training for Doctor degree in Air environment and Water environment. Research Major research fields in technology and science are: - Waste treatment technology; focus on reuse, utilize treated wastes. - Study on mechanism/kinetics of waste treatment technology processes; deploy in practice,… - Study on environmental toxicology, accumulation, transformation and distribution of toxicant; the impacts of toxicant on environment and eco- system; solutions for environmental toxicant control and treatment,... - Study on impacts of climate and environment changes (soil, water and air) on the ecosystem. - Study on impacts of socio-economic situations on the ecosystem. - Study on applied environmental ecology, microbiology and biological indicators. - Environmental assessment management; Environmental impact - Environmental modeling - Natural resource management - Effective/appropriate exploitation and use of soil resource - Soil environmental pollution control; polluted soil treatment FES staff have been carried out many projects/program concerning with environmental protection activities including participation in National Environmental Law and Policy preparation; Environmental Impact assessment of number of National main projects such as Ho Chi Minh road construction, Son La hydroelectric; Pha Lai 4 thermoelectric,...; managing many projects/programs at state level: KC 07-04, KC 08-02, KC 08-04; KC 08-06 etc. at ministrial levels and locality. Up to 12/2004, about 1,100 articles and reports have been published by FES staff. FES also has coordinated with World Bank (WB); Asian Development Bank (ADB); UNICEF; UNEP; UNDP; CIDA; EU and Flemish Community of the Kingdom of Belgium to carry out research, studies and exchange training. FES staff have attended many international conferences and symposiums on environment. FES students have actively carried out and participated in research and field studies. They have achieve many good prizes (1 first; 2 second and 1 third prizes) in different levels (Ministerial; National university) and other competitions which are sponsored by International organizations/NGOs (Sonny Green Invention: 2 second and 3 third prizes; UN Wetland Ambassador, etc.). FES students also effectively take part in many Youth movements such as "Green Summer". 5. Contact information: Faculty of Environmental Sciences Hanoi university of Science, Vietnam National university, Hanoi 334 Nguyen Trai st., Thanh Xuan Dist., Hanoi Tel: 04-8584995 fes@vnu.edu.vn Fax. 04-5582872 Email: Person responsible for project: Dr. Nguyen Thi Ha Position: Vice Dean of Faculty Tel. 5583306/8584995 – 0913063898 (Mob) Email: hant_mt2@vnu.edu.vn; Fax: 5582872 hafes_vnu@hormail.com 6. Bank information: Account name: Nguyen Thi Ha Account No.: 3244897 5 Bank: ANZ Ha Noi Bank address: 14 Le Thai To, Ha Noi Account: USD.........................VND:................... II. PROJECT DESCRIPTION With rapid development of idustrialization and mordenlization processes, industrial waste has been dramaticaly increased both in amount and kinds. It requires adequate awarness, behavior and proper investment for waste treatment icluding solid wastes. Sludge dischaged from metal electricplating contains high amount of heavy metals. It is hazardous waste for organisms and harms human health. Resulting from previous studies organisms/livings could be killed or degragated by sufficently high concetration of heavy metal. Low concentration can cause chronic poison or bioaccumulation affecting organisms in long-term times, particularly heavy metals comtaminated in environment propably cause adverse effect to human health through food chain. Heavy metal rich sludge treatment methods majority are puting ash into cement box then disposed/land filled; incineration. The treatment methods for reuse of these wastes (including sludge from wastewater, heavy metal rich sludge from recovery process of electroplating damaged products) have been studied by many researchers and obtained good results. However, in Vietnam this issues has not sufficiently been studied and implemented. Current economic development has increased significant demand in consume and services, especially eat and drink services. Besides socio-economic benefits these social servises have created some environmental issues like generation of a large amount of used tissue-paper/napkins. The amount become increasing together with rapid development of hotel and restaurant system. This solid waste actually is a huge source of xenlulo which can be treated to reuse as raw material/subtrate for mushroom cultivation. 6 Mushroom is a kind of clean food, rich in nutrient and pharmaceutical product. Currently, mushroom cultivation is a great potential job with good income and appropriate to rural/agricultural areas of Vietnam. At the moment we are facing on the pressure of rapid exhaustion of natural resource. Wastes therefore should be considered as a special type of resource. In order to contribute in this research area we have implemented a project : Study on treatment technology and reuse of solid wastes. (Case studies: Treat and reuse of heavy metal rich sludge of Goshi-Thang Long Company as a ceramic pigment and construction additional material and Treat and reuse of used tissue-paper/napkin for mushroom cultivation) Objectives and research contents 1. Premininary treatment of solid waste rich in heavy metals (Crom, Nikel, Iron) 2. Testing of reuse solid waste as : - Additional materials in colour blending (pigment) in pottery and ceramic production - Additional production materials in raw pottery/ceramic - Additional materials in production of enamellel tiles for house floors and pavements and red enamellel tiles (bricks) 3. Treatment and reuse of used tissue-paper/napkin as a new raw material (substrate) for mushroom cultivation. First, used napkin has been treated by natural fermentation, a suitable fermentation time is selected to achieve the highest yield. Then, appropriate operation parameters such as temperature, moisture content, pH and time for mushrom growing are identified. 4. Treatment of wastes/residue after cultivation to produce microbilogical fertilizer mushroom Innovation ideas of the solutions Reuse (pigment) of heavy metal rich waste as color enamel in pottery and ceramic production is an 7 innovative and original selection. It based on the fact that wastes containing heavy metals have similar color as that from inorganic colouring powder used in pottery and ceramic production. Currently, in Goshi Thang Long Company everyday more than 1 ton of heavy metal rich sludge has been discharged (with the disposal fee of 2 mil. VND/ton). This increase production cost and also environmental hazard because heavy metals from waste could be released and contaminated to environment. A treatment of waste in laboratory: drying, grinding, siewing (with size 0,025 mm), and being used as color pigment with different ratios and as additional materials in raw pottery production has a great scientific and innovative meening because it increases Company’s profit and at the same time reduces negative impacts on environment. The studies have been implemented in pottery and ceramic production enterprises Quy Mao, Bat Trang and Construction Company 27-7 in Thanh Son, Kim Bang Ha Nam During recent years mushroom cultivation has strongly been developed. However, the cost of traditional raw materials like rice straw, cotton waste, sugar-can solid waste, sawdust etc.) is also increasing (e.g. 1 ton of cotton waste now costs 900.000 VND). Thus, a introduction of alternative raw material replacing gradually traditional raw material is a significant way in terms of science and practice. Project Impact The Project has a positive socio-economic impact on the target groups: manufacturers (reducing disposal expenses); project participants; hotel and restaurant owners; small producers (using waste as raw materials); local people (creating jobs and incomes). Furthermore, the project contributes into transition of production structure, diversifies products; Promotes awareness on environmental production; reduces waste 8 disposal to development. meet the requirement of sustainable Dissemination Potential The initiatives on treatment and reuse of different kinds of solid wastes can be applied for similar kinds of solid waste and the use of treated wastes as raw materials could also be disserminated in different production enterprises and communities. 9 III. IMPLEMENTATION PLAN CONTENT OF RESEARCH ACTIVITIES MAIN IMPLEMENTED WORK From month 10/04 To month 10/05 10/04 11/04 11/04 12/04 11/05 3/05 1/05 3/05 Topic/Content 2 Study of reuse of solid waste from Goshi Thang Long Company Process data Write reports of topics 1/05 6/06 7/05 8/05 Topic/Content 1 Treatment technology for waste rich 8/05 8/05 8/05 9/05 9/05 10/05 12/04 12/05 12/04 1/05 1/05 1/05 1/05 8/05 I Use of waste rich in heavy metal of Goshi-Thang Long Company as a color enamel 1 2 Collect data and write overview Develop detail research outline Topic/Content 1 Analyze current situation and treatment technology, reuse of solid waste rich in heavy metals Topic/Content 2 Study of treatment and reuse of solid waste from Goshi Thang Long Company Investigate, make survey, conduct experiment, collect data Topic/Content 1 Treatment technology for waste rich 3 IMPLEMENTATION TIME in heavy metal 4 in heavy metal 5 Topic/Content 2 Study of reuse of solid waste from Goshi Thang Long Company Write overall report Workshop II Use of used napkin for mushroom cultivation Treatment of waste from mushroom cultivation as microbiological fertilizer 1 2 3 Collect data and write overview Develop detail research outline Investigate, make survey, conduct experiment, collect data (collect used tissue paper/napkin, ferment waste naturally, mushroom cultivation, make microbiological 10 5 fertilizer: 6 series Process data Summaries data Write overall report Workshop 9/05 10/05 11/05 12/05 10/05 10/05 11 IV. BENEFICIARIES AND PARTICIPANTS 1. Manufacturers generating waste (reducing disposal expences); 2. Project participants 3. Hotel and restaurance owners; 4. Manufacturers using waste as raw materials; 5. Local people (have oportunities of jobs ). 6. Local, provincial and city managerial authorities (reduces pressure on environmental pollution management ) 12 V. PROJECT BUDGET 1. Anticipated total project cost: 200.000.000 VND 2. Funding requested from the Vietnam Innovation Day: 150.000.000 VND 3. Project budget planning: Please use the following table to outline the anticipated costs for major activities: Project Activities Name of sources 1. Data overview 2. Practical survey 3. Treatment of solid waste rich in heavy metals (composition analysis, drying, grinding, sieving) 4. Study of reuse solid waste after treatment as color color enamel (replacing inorganic color enamel) in pottery and porcelain production: different mixing ratios ; testing with different pottery products ; assessing color levels, other technical parameters and environmental aspects 5 Treatment and reuse of used napkin for mushrom cultivation (Fermentation time- 8 days provides highest yield-91% of dry raw material) 6. Treatment of waste from mushroom Prize money Contributions By Recipient* Faculty of Environmental Science, University of Natural Sciences Ha Noi (State organization); Faculty of Environmental Science, University of Natural Sciences Ha Noi (State organization); Faculty of Environmental Science, University of Natural Sciences Ha Noi (State organization); Others ** Total (million VND) 25 30 50 Faculty of Environmental Science, University of Natural Sciences Ha Noi (State organization); 50 Faculty of Environmental Science, University of Natural Sciences Ha Noi (State organization); 30 Faculty of Environmental Science, University 15 13 cultivation as microbilogical fertilizer of Natural Sciences Ha Noi (State organization); Total 200 Notes: Please break down the budget with as many details as possible. Show the budget by type of activity and who would contribute to each activity. * Please specify type of recipient: NGOs, government, private sector, etc. ** Please specify the source of and reason for other contributions From what source do you know about this competition? Environmental Protection Association and World bank website PREPARED BY: POSITION: TS. Nguyen Thi Ha Faculty of Environmental Science SIGNATURE: Vice Dean of DATE: 14 Annexes List of project members/participants No Name Title Profession al Environmen tal chemistry; Environmen tal technology Environmen tal technology 1 Nguyen Thi Ha Dr 2 Tran Thu Phuong Ms Vu Thi Mai Ms stude nt Environmen tal technology Pham Hong Phuong Stude nt Environmen tal technology Cao Thi Binh, Stude nt Environmen tal technology §inh Thi Nhu Hoa Stude nt Environmen tal technology Nguyen Thi Thanh Xuan Stude nt Environmen tal technology Luu Thi Thuy Giang Stude nt Environmen tal technology Le Thi Ha Stude nt Environmen tal technology 3 4 5 6 7 8 9 Organization Faculty of Environmental Science, Hanoi university of Science (government organization) Faculty of Environmental Science, Hanoi university Science (government organization) Faculty of Environmental Science, Hanoi university Science (government organization) Faculty of Environmental Science, Hanoi university Science (government organization) Faculty of Environmental Science, Hanoi university Science (government organization) Faculty of Environmental Science, Hanoi university Science (government organization) Faculty of Environmental Science, Hanoi university Science (government organization) Faculty of Environmental Science, Hanoi university Science (government organization) Faculty of Environmental Science, Hanoi university Science (government organization) 15 of of of of of of of of 10 Pham The Huy Stude nt Environmen tal technology 11 Nguyen Lan Phuong Stude nt Environmen tal technology 12 Pham Thi Ha Phuong Stude nt Environmen tal technology Faculty of Environmental Science, Hanoi university of Science (government organization) Faculty of Environmental Science, Hanoi university of Science (government organization) Faculty of Environmental Science, Hanoi university of Science (government organization) 16 some images about project implementation (a) Hydrated Figure 1. Figure (b) Dehydrated Heavy metal rich sludge 2. Reuse of treated heavy metal rich sludge as pigment in ceramic pigment 17 Figure 3. Reuse of treated heavy metal rich sludge as sub-material in ceramic (a) Raw products Final products (b) Figure 4. Ceramic products used treated heavy metal rich sludge as pigment 18 Figure 5. Used tissue paper and substrate mixture preparation Figure 6. Subdivide microorganism in fermented substrate 19 Figure 7. Planted mushroom (growing and cultivating phases) 20