Catalysis in Organic Synthesis 有机催化组 Group Members Xu Jie (Prof., Dr., Group Head) Wang Fudong (Professor) Zheng Changtu (Associate Professor) Liu Jing (Associate Professor ,MS) Zhang Wei (Research Associate, MS) Li Decai (Research Associate) Sun Caixia (Assistant Researcher, MS) Zhao Hongmei (Assistant Researcher) 研究队伍 徐 杰(教授,博士,组长) 王复东(研究员) 郑长土(副研究员) 刘 菁(副研,硕士) 张 伟(助研,硕士) 李德才(助研) 孙彩霞(研实员,硕士) 赵红梅(研实员) Post Graduate Students Mr. Wang Feng (王 峰) Mr. Wu Wenhai (吴文海) Mr. Zhou Lipeng (周励鹏) Mr. Gao Xiaohan (高霄汉) Ms. Lu Fang (路 Ms. Wei Yin (魏 Assistant members Ms. Zhangshoue ( 张守娥) Ms. Wanglijuan (王丽娟) Ms. Zhaoqiuli (赵秋丽) Mr. Dongkunpeng(董坤鹏) 芳) 音) Ms. Zhou Xiaoshuang (周晓霜) Ms. Wang Meihan (王美函) Ms. Zhu Dan (朱 丹) Advisor of The Group Prof. Liao Shijian Prof. Xu Yun (廖世健) (徐 筠) Group Members Prof. Xu jie Research Fields Catalytic Hydrogenation and Oxidation Advanced Polymer Materials for Spacecraft Applications Catalytic Synthesis of Halo-Containing Organic Chemicals Advanced Materials in Catalysis Research Subjects (1) Catalytic hydrogenation Cyclohexene from benzene Cyclopentene from dicyclopentadiene Research Subjects (2) Catalytic oxidation Cyclohexanone from cyclohexane p-Hydroxybenzaldehyde from p-cresol 1,5-Glutaldehyde from cyclopentadiene Research Subjects (3) Advanced Polymer Materials for Spacecraft Applications National 863-2 Program Polyimide Sheet and Polyimide Film Research Subjects (4) Catalytic Synthesis of Fluoro-Containing Organic Compounds Fluoro-Containing Pyridine Derivatives 2-Chloro-5-trifluoromethyl pyridine 2,3-Dichloro-5-trifluoromethyl pyridine Fluoro-Containing Benzene Derivatives 3,5-Bis (trifluoromethyl) aniline 2,6-Dichloro-4-trifluoromethyl aniline 2,3,5,6-Tetrafluorobenzoic acid 2,3,5,6-Tetrafluorobenzyl alcohol Research Subjects (5) Catalytic Synthesis of Chloro-Containing Organic Compounds Chloro-Containing Pyridine Derivatives 2-Chloro-5-chloromethyl pyridine 2-Chloro-5-trichloromethyl pyridine 2,3-Dichloro-5-trichloromethyl pyridine Chloro-Containing Benzene Derivatives 2,3,5,6-Tetrachloro-1,4-dicyanobenzene 4-trichloromethyl aniline Research Subjects (6) Other processes and products Catalytic Synthesis of cis-2,6-Dimethylpiperazine Comprehensive Application of Adamantane and Its Derivatives Synthesis and Application and C5 fine chemicals Catalytic Dechlorination C5 Factions of Polychlorobiphenyls (PCBs) in Transformer Oil Catalytic Hydrogenation of Oil for Arsenical Removing Research Subjects (7) Catalysts and catalytic materials Nanoscale metal particles and its oxide catalysts Catalyst for cyclopropanation 1,1-dichloro-4-methyl-1,3-pentadiene Catalysts for arsenical removing Catalyst for selective chlorination Catalyst for selective hydrogenation Catalyst for selective oxidation Catalyst for decomposition of formic acid of Main Instruments 100ml Hastlloy equipment for heterogeneous catalytic fluorination and chlorination 100ml fixed-bed heterogeneous catalytic equipments for hydrogenation and oxidation 2000ml Parr (U.S) Monel alloy autoclave 600ml Parr (U.S) Monel alloy autoclave 300ml autoclave ( 30.0Mpa, 350C) 500ml autoclave ( 30.0Mpa, 300C) HP-4890 gas chromatograph (U.S) Shimadzu(Japan) liquid chromatograph Equipment for BET surface area measurement Patents and publications Patents(1999-2000):9 including 7 accepted applications 申请中国专利: 1 甲酸气相催化脱水制备高纯一氧化碳的方法 2 一种氟灭酸的制备方法 3 一种脱砷催化剂 4 一种阻燃的金属盐/聚酰亚胺复合材料 5 一种 2-(4-羟基苯氧基)丙酸丁酯的合成方法 6 一种高收率催化合成金刚烷的方法 7 一种合成 2-氯-5-三氟甲基吡啶的方法 授权中国专利 8卤代烃催化加氢脱卤反应, 授权日:990206,证书号:44156。 9纳米尺寸氮化镁的合成方法, 授权日:990702,证书号:45985。 Publications ( 1999-2000 ): 26 Including 10 Publications in International Journals 1 Journal of Molecular Catalysis A: Chemical , 149, 119-123,1999 2 Synth.React.Inorg.Met.-Org. Chem., 29(2), 289-296, 1999 3 Applied Catalysis A:General, 183, 81-84, 1999 4 Journal of Molecuar Catalysis A:Chemical, 142,147-152, 1999 5 Journal of Materials Science, 34, 5601-5604, 1999 6 Journal of Applied Polymer Science, 75, 384-389, 2000 7 Applied Catalysis A: General, 192, 247-251, 2000 8 Reactive & functional polymers, 44,65-69 , 2000 9 Reactive & Functional Polymers, 45, 55-59, 2000 10 Journal of Molecular Catalysis A: Chemical 157 , 253-259, 2000 Catalytic Chlorination and Fluorination of Aromatic Compounds Scheme of catalytic chloro-fluorination apparatus Preparation of (trifluoromethyl)pyridine derivatives CF3 N CH3 N Compound 1 Yield: 75% Cl2+HF Cl Cat. CF3 Compound 2 Yield: 60% Cl N Cl Cl Useges of The Compounds: Compound 1: Key intermediates of Herbicide (Fluazifop-butyl); Compound 2: Key intermediates of Herbicide ( Gallant). Processes of Synthesis of pyridine derivatives The energy of bond dissociation C-F bond 453.6 Kj/mol.; C-Br bond 281.4 Kj/mol.; C-Cl bond 340.2 Kj/mol.; C-I bond 222.6 Kj/mol. Synthesis of 2-Chloro-5-trifluoromethyl pyridine CH3 [Cl2] N Cat. Cl CF3 CCl3 [HF] N Cat. Cl Yield of Chlorination 94%; Yield of Fluorination 80%. N Cl Synthesis of 2,3-Dichloro-5-trifluoromethyl pyridine CCl3 CF3 CCl3 HF Cl2 Cat. N Cl Yield of Chlorination75%; Cat. N Cl N Cl Cl Cl Yield of Fluorination80%. Advanced Processes for Synthesis of the pyridine derivatives Developing Catalysts System for Chlorination No Cokes Produced in the Processes Preparation of (trifluoromethyl) benzene and fluoro-benzene derivatives Reactions CH3 CF3 Xn Cl2+HF Xn Cat. X = NO2, CF3, Cl, F, CN, COCl etc., Catalytic Synthesis of 4-Chloro-trifluorobenzene CCl3 CF3 [HF] Cat. Cl Cl n = 1-5 Catalytic Synthesis of 2,6-Dichloro-4-trifluoromethyl aniline Cl F3C NH2 Cl2 F3C NH2 Cat. Cl Catalytic Synthesis of Pentafluorobenzonitrile CN CN CN Cl2 Cl Cl Cat. Cl Cl (F) F F Cat. F F F Cl Catalytic Synthesis of Tetrafluoro terephthalonitrile CN CN Cl2 CN Cl Cl Cat. Cl Cl CN CN (F) Cat. F F F F CN Catalytic hydrogenation and oxidation Selective Hydrogenation of Benzene Principle of the Reaction Product H2 Cat. Byproduct Reaction conditions and Results Conditions: T= 120-180C, Results: P=3.0-10.0Mpa; Conversion for benzene Selectivity for cyclohexene 70%; 50%. Developments The method for preparing catalysts with nano-particle The method for preparing ultrafine carrier Selective Hydrogenation of Cyclopentadiene Principle of the Reaction Product H2 Cat. Byproduct Reactions Conditions and Results Conditions: Results: T= 20-50C, P=0.1Mpa; Conversion for Cyclopentadiene >95% Selectivity for cyclopentene >95% Development The new catalyst with higher activity and selectivity; 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 0 50 100 150 200 250 300 350 400 450 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 selectivity (%) composition (%) cpd cpe cpa selectivity 500 cpd cpe cpa selectivity 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 0 50 100 150 200 250 300 350 400 450 100 95 90 85 80 75 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 500 time (min) Catalytic Selective Hydrogenation of Cyclopentadiene selectivity (%) composition (%) time (min) Catalytic selective oxidation of cyclohexane Principle of the Reaction O OH Air or O2 + Cat. Conditions and Results Conditions: T=150-180C, P=0.5-1.0Mpa; Results: Conversion ( Cyclohexane)30.6%. Total Selectivity 83.1% Distribution of Products: Cyclohexanone 50.7% Cyclohexanol 32.4% Developments Discovering a new catalyst system for selective oxidation with higher activity and selectivity; Shorter reaction time. Scheme of catalytic oxidation reaction apparatus p-hydroxybenzaldehyde from p-cresol Principle Air or O2 CH2OH + HO CHO Conditions: T=60-100C, P=0.1-0.5Mpa; Results: Conversion ( p-cresol) Selectivity(p-hydroxybenzaldehyde) ≥98%; ≥90%. HO CH3 HO Cat. Conditions and Results Development Designing a new catalyst system for selective oxidation with higher activity and selectivity Easily separation of catalyst from reaction mixing system Utilization of C5 Fraction from Cracking Process Resources of C5 fraction Resources of C5 fraction from cracking process All the world in 1981: 8.0millian ton per year; China in 1998: 0.6millian ton per year. Analysis of C5 fraction from cracking process More than 41 kinds compounds : With boiling point in the range of –88C -170C; About 11 kinds compounds with the contents in C5 above 2.5%, including: dicyclopentadiene 2.0-5%; cyclopentadiene 12-20%. Amount of dicyclopentadiene from C5 fraction in China: About 400 (kt/a) Partial application of C5 fraction Separation and reaction of dicyclopentadiene from C5 fraction C5Áó·Ö Ë«»· Îì ¶þ Ï©»ì ºÏ Îï ¼Ó ÈÈ»ØÁ÷ ÕôÁó»ò¾«Áó Ç°Áó·Ö ´ÖË«»· Îì ¶þÏ© ¾«Ë«»· Îì ¶þÏ© ½â¾Û·´ Ó¦ ¼õѹÕôÁó »· Îì ¶þÏ© Application and reaction of Dicyclopentadiene Synthesis of tetradicyclopentadiene by hydrogenation Obtaining cyclopentadiene by degradation Other products Some products from dicyclopentadiene Cyclo-C5 products ËÄÇâË«»· Îì ¶þÏ© ½â¾Û Çâ ¼Ó »· Îì ¶þÏ© Ë«»· Îì ¶þÏ© Çâ Ñ¡Ôñ¼Ó Çâ ¼Ó Òì¹¹ »¯ ½ð¸ÕÍé 1-äå´ú ½ð¸ÕÍé »· Îì Ï© »· Îì Íé È¡´ú ³É ¼Ó 2-äå´ú ½ð¸ÕÍé äå´ú »· Îì Íé 1-½ð¸ÕÍé ´¼ 2-½ð¸ÕÍé ´¼ 2-½ð¸ÕÍé °· È¡´ú 1-½ð¸ÕÍé °· »· Îì °· »· Îì ´¼ »· Îì ͪ Improvement for Application of dicyclopentadiene Separations of dicyclopentadiene and cyclopentadiene from C5 fraction Separation of dicyclopentadiene Yield of dicyclopentadiene: Purity of dicyclopentadiene: 85%; 83-95%; Cyclopentadiene from dicyclopentadiene Yield of cyclopentadiene: 80-88%; Purity of cyclopentadiene: 95-98%; Catalytic Synthesis of Adamantane Hydrogenation and Isomerization of dicyclopentadiene Product(1) H2 Cat. Cat. Byproduct Results: Purity of product(1) 99%; Yield of product (1) 95%; Product(2) Purity of product(2) 99% Yield of product(2) 55% Catalytic selective oxidation for Synthesis of 1,5-glutaldehyde from Cyclopentene Principle OH + O + OHC(CH2)3CHO OH Conditions and Results Conditions: Results: T=20-100C, P=0.1-0.5Mpa; Conversion ≥98%; Selectivity(1,5-glutaldehyde) ≥60%. Development Designing a new catalyst system for selective oxidation Advanced Polymer Materials and Application Object materials: Thermoplastic polyimides Advantages: Lightweight Excellent Cut Through Resistant Abrasion Resistant High Temperature Resistant Not Brittle When Cold Lower Flammability Minimal Smoke Generation Solvent Resistance Excellent Electrical Properties Reaction Formula O O O O C C C C O O + H2N Ar Ar' NH2 N C C C C O O O O Dianhydrides: O C C C CH3 O C H 2N NH2 O O O O C CH3 O n Diamines: O O Ar' N Ar S H 2N O NH2 O O C O O O O O C C C O H2N O O C C C C O O O O NH2 NH2 H2 N Table 1. Properties of Polyimide Sheet Property Type Property Measured Test Result Glass Transition Temperature (Tg oC) 260-270 oC Thermal Temperature of 5% Lose Weight, oC Mechanics Flammability 500-540 oC Tensile Strength , Mpa 145 Mpa Compress Strength , Mpa 130 Mpa Charpy Impact, KJ/m2 100 KJ/m2 Limited Oxygen Index ,% 46 Table 2.Properties of Polyimide Film Property Type Property Measured Glass Transition Temperature Thermal (Tg oC) Temperature of 5% Lose Weight, oC Test Result 260-297 oC 515 oC Mechanics Tensile Strength , Mpa 192 Mpa Flammability Limited Oxygen Index, % 41 Electrical Properties Dielectric Constant 1000Hz 3.0-3.2 Publications: Preparation and Characteristcs of Nonflammable Polyimide Materials J. Applied Polmer Science Vol. 75, 384-389 (2000) Patents: 1.一种缩聚型高分子/纳米 SiO2 阻燃复合材料的制备方法 2.一种阻燃的金属盐/聚酰亚胺复合材料 Catalytic Hydrogenolysis Of PCBs-Containing Transformer Oil Dechlorination of PCBs-containing oil Catalytic reaction [H] Cln Clm Cat. 800 700 700 600 600 Amount ( ug/g ) 800 500 400 300 500 400 300 200 200 100 100 Peak No.( 16.0 hour ) 113 106 99 92 85 78 71 64 57 50 43 36 29 22 15 8 113 106 99 92 85 78 71 64 57 50 36 29 22 15 8 43 Peak No.( 0.0 hour ) 1 0 0 1 Amount ( ug/g ) Results for dechlorination of PCBs Effect of the dechlorination time on PCBs The changes of the content in the oil with time PCBs脱除 3500 5000 4000 TCl(ug/g) TPCBs 量(ug/g) 3000 3000 2000 2500 2000 1500 1000 500 1000 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Time (小时) (A) (A) PCBs content ; 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Time (小时) (B) (B) Cl inPCBs content. Publications: Reactive &Functional Polymer, 44 (2000) ,65-69, Active catatyst for the hydrodechlorinatio of perchlorobenzene