05/15/15 DESIGN NO._____ SECTION 11400 FOOD SERVICE EQUIPMENT 1 PART 1 - GENERAL 1.01 DESCRIPTION OF WORK A. 1.02 Provide all Kitchen Equipment Work indicated on the Drawings, specified herein and needed for a complete and proper installation including, but not limited to the following: 1. All required and specified equipment delivered to job site, uncrated, assembled and set in proper area, ready for final connections. 2. All the necessary drilling, punching and cutting of walls, floors, slabs, and equipment for all mechanical and electrical connections. 3. After all equipment is installed and tested, clean thoroughly and polish same. B. Smallwares (pans, covers, trays, racks etc.) are to be supplied with certain pieces of equipment. These items shall be listed on the Smallwares Schedule and included as part of the Contract. C. All products/appliances that use potable water for human consumption must be certified to meet the requirements of the federally mandated Reduction of Lead in Drinking Water Act of 2014 (not more than a weighted average of .25% lead). Regardless of model numbers indicated herein, provide equivalent models that meet the requirements of the act. All solder used during installation of piping associated with the potable water system designed for human consumption must also meet the requirements. RELATED WORK A. Provide the following related work specified elsewhere: 1. NYCSCA Electrical service and connections to equipment, overload protection, wiring between starters when starters and controls are not integral with the equipment, wiring of ventilator, walk-in refrigeration equipment, ice maker and wiring for ventilator fan interlock system. Deliver the following items to the Electrical Subcontractor for installation and connection to power wiring: Receptacles. FOOD SERVICE EQUIPMENT 11400 - 1 05/15/15 B. 5 x 1.03 2. Plumbing work and connections, including fittings which are not an integral part of the equipment, including connections to ice maker and storage bin, waste lines from walk-in refrigeration equipment, and plumbing work, except as otherwise specified in this Section. Plumbing trim shall be delivered to Plumbing Subcontractor for installation and connection to piping. 3. Wall supports or blocking required for mounting of wall hung equipment. 4. Concrete, masonry, floor slab depressions and miscellaneous metals, except as otherwise specified in this Section. 5. Acid wash and seal the quarry tile floor in accordance to Section 09310: Ceramic Tile prior to the installation of any of the equipment. Related Sections include the following: 1. Division 3 Section Cast-in-Place Concrete for the following: equipment bases, requirements for slab depressions, insulated slabs beneath walk-in refrigeration units, etc. 2. Division 9 Section Ceramic Tile for quarry tile floor in walk-in refrigeration units and kitchen area and for washing and sealing the quarry tile floor finishes. 3. Division 15 Sections for supply and exhaust fans; exhaust ductwork; service roughing-ins; drain traps; refrigerant lines; atmospheric vents; valves, pipes, and fittings; and other materials required to complete kitchen equipment installation including final connections. 4. Division 16 Sections for connections to fire alarm systems, wiring, disconnect switches, and other electrical materials required to complete kitchen equipment installation including final connections. REFERENCES A. NYCSCA DESIGN NO._____ New York City Construction Codes, latest edition and Rules and Regulations of NYC Department of Buildings. FOOD SERVICE EQUIPMENT 11400 - 2 05/15/15 1.04 DESIGN NO._____ SUBMITTALS A. Refer to Division 1 for the submittals general requirements. The following paragraphs supplement the requirements of Division 1. B. Product Data: 1. Submit Drawings showing the arrangement of the equipment, mechanical and electrical services required and consisting of the following: Note: Reproduction or enlargement of Contract Drawings is not acceptable. 2. NYCSCA a. Drawings showing layout with item numbers keyed to the Equipment Schedule, service roughing-in details, accurate dimensions, all utility connections, drains, refrigerant piping, depressions, pass-through window openings, exhaust openings and partitions, produced in 1/4"=1'-0" scale if CAD drawn, 1/2"=1'-0" scale if hand drawn. Dimensions shall be taken from finished walls and columns and shall include all electrical and plumbing floor "stub-up", "out of wall" and "branch to connection (BTC)" notations for use in the field. Dimensions shall include height of all connections above finished floor. b. Schedule of Equipment and Connections: A schedule similar to that shown on the Contract Drawings indicating Item Number, Quantity, Description, Rough-In Data, MEA Number and Remarks or Approved Agency Certification listed and/or label. c. Wiring Diagrams: Details of wiring for power, signal, and control systems and differentiate between manufacturer-installed and fieldinstalled wiring. d. Piping Diagrams: Details of piping systems and differentiate between manufacturerinstalled and field-installed piping. e. Prior to the installation of the time card recorder and card holding metal racks, submit for approval the wall dimensional drawings and location. Submit bound and covered booklets containing manufacturers' standard specification sheets and FOOD SERVICE EQUIPMENT 11400 - 3 05/15/15 DESIGN NO._____ installation instructions for each item, all as a package. Partial submission will not be accepted. The specification sheets shall include catalog cut, size, details as to the construction, clearance requirements for access and maintenance, utility service connections for water, drainage, power, and fuel include roughing-in dimensions and an illustration or photograph. A corresponding cover sheet shall precede each specification sheet. Each cover sheet shall include the item description, item number keyed to the plans, manufacturer's name and model number(s), required utility loads, connection sizes, options, accessories and components. Cover sheets for custom fabricated equipment shall include the item description, item number keyed to the plans, required utility loads, connection sizes, options, accessories and components. C. NYCSCA 3. Include a sample of the time card to be used in the Time Card Recorder. 4. Submit the grease extraction efficiency test report with the exhaust hood’s specification sheets. Shop Drawings: 1. Typical details for all fabricated equipment shall include fully detailed plans, elevations, sections, roughing-in dimensions, fabrication details, all (utility, etc.) service requirements, and attachments to other work and shall be drawn in 3/4"=1'-0" scale. Isometric details of Custom Fabricated Equipment will not be acceptable unless they are similar to ones already found on the Drawings. 2. Exhaust Hood: Show the fabrication details as to the construction of the unit. The construction details shall show that the hood was fabricated in accordance with all of the NYCSCA requirements. Show plan view, elevation view, sections, roughing-in dimensions, service requirements, duct connection sizes, and attachments to other work. Show cooking equipment plan and elevation to confirm minimum code-required overhang. Indicate performance, exhaust air airflow and pressure loss, at actual Project site elevation. Indicate method of attaching full length hangers to building structure. Show exhaust air ducts, and fittings connecting to hood. Detail equipment assemblies and indicate dimensions, weights, loads, required clearances, method of field FOOD SERVICE EQUIPMENT 11400 - 4 05/15/15 DESIGN NO._____ assembly, components, and location and size of each field connection. Verify dimensions of exhaust hood installation area by field measurements before fabrication and indicate measurements on Shop Drawings. Wiring Diagrams: power, signal, and control wiring. Shop Drawing Scale: 1/4”=1’-0”. 3. D. Coordination Drawings: 1. Indicate locations of equipment and connections to utilities. Key equipment using same designations as indicated on Contract Drawings. Include plans and elevations; clearance requirements for equipment access and maintenance; details of support for equipment, details of concrete and/or masonry bases, details of floor depressions etc., and utility service characteristics. Indicate field measurements on Coordination Drawings. 2. Exhaust Hood: Reflected ceiling plans drawn to scale, on which the following items are shown and coordinated with each other, based on input from installers of the items involved: Suspended ceiling assembly components. Structural members to which equipment will be attached. Roof framing and support members for duct penetrations. Items penetrating finished ceiling, including the following: lighting fixtures, air outlets and inlets, speakers, access panels, moldings on hood (s) and accessory equipment. 3. Coordination Drawing Scale: 1/4”=1’-0”. E. Submit, for approval, any color or finish proposed to be used, except where the color or finish is specifically detailed in the Specifications and/or Drawings. F. Certifications 1. NYCSCA Serving Line: Submit color, pattern and graphic packages. Submit the lay out of the serving line and on an elevation plan, station sign with lights, pattern and finish to be drawn in 1/4"=1'-0" scale. Certification and listing by an Approved Agency in accordance with NYC Dept. of Buildings rules, indicating that the materials and assemblies as regulated by the NYC Building Code are acceptable FOOD SERVICE EQUIPMENT 11400 - 5 05/15/15 DESIGN NO._____ for the intended use. When test methods are stipulated in the NYC Building Code, the tests utilized shall be stated in the Certification. Prior MEA approvals are acceptable for materials and assemblies conforming to current Code requirements. 2. G. Provide manufacturer’s certification that all appliances that use potable water for human consumption (such as the coffee maker, ice makers) provided meet the requirements of the Reduction of Lead in Drinking Water Act effective Jan 4, 2014. Operation and Maintenance Data: For kitchen equipment to include in emergency and normal operation, maintenance manuals: Four (4) complete printed copies shall be furnished to the Authority. Submit the manufacturer written warranty with the maintenance manual. This information shall be submitted in the following manner for initial review: 1. A covered bound booklet containing Manufacturer's current printed Installation/Operation/Maintenance /Warranty/Emergency/Parts manuals including spare part lists (include all accessories, components, faucets, etc.). Each manual shall be clearly labeled with their respective item number designation as specified. 2. Booklet shall include a Table of Contents listing each equipment item included within the booklet, complete with corresponding item number keyed to the Equipment Schedule, quantity, description (product data, shop drawing) wiring diagram, and serial numbers. Booklet shall also include a list of factory authorized service agencies including their addresses and telephone numbers. This listing shall include the local factory authorized service agency for all equipment included within the booklet, whom the Authority and/or New York City Department of Education Office of School Food (OSF) may call for service during the guarantee period. Such service shall include parts, labor, traveling time and other expenses. Such services shall not be at the expense of the Authority. Coordinate with Division 1 Section on guarantees, warranties, bonds and maintenance contracts. H. NYCSCA Submit a detailed inventory of all Smallwares provided by the Kitchen Equipment Subcontractor. FOOD SERVICE EQUIPMENT 11400 - 6 05/15/15 DESIGN NO._____ I. Submit, for approval, any color or finish proposed to be used, except where the color or finish is specifically detailed in the Specifications and/or Drawings. J. Walk-in: General Contractor shall submit an affidavit attesting to the fact that the area upon which the unit was erected, was level as witnessed by use of a six foot level and that the walk-in quarry tile floor is flushed with the kitchen quarry tile floor. Submit an affidavit at the conclusion of the erection attesting to the fact that the installation meets all factory quality standards. K. Exhaust Hood: Field test reports. L. Hood Fire Suppression System: Schematics, operating instructions, inspection contract, NYC Fire Departments and Authority permits and approvals and Installer Affidavit specified under the “Quality Assurance” Article. M. The General Contractor and Kitchen Equipment Subcontractor shall provide each a schedule of testing and coordinate reporting of the results. N. Maintenance Materials: hood extractor tools and extractor inserts; air cooled condenser filter for the Ice maker (Self-contained Air Cooled); locking wrenches and snaps for the Walk-in Panels O. Manufacturer available. 1.05 video training aids, if QUALITY ASSURANCE A. Manufacturer Qualifications: Firms engaged in manufacture of food service equipment of types, capacities, and sizes specified, whose products have been in satisfactory service not less than 5 years. B. Installer Qualifications: Kitchen Equipment Subcontractor with at least five (5) years installation experience with projects of a scope and size similar to that required for this Project. C. Exhaust Hood Fire Suppression System: 1. NYCSCA produced Aside from the required New York City Department of Buildings (DOB) license for a master fire suppression piping contractor and in addition to the requirement specified herein in the Installation Article for the Exhaust Hood Fire Suppression System, the installing contractor must FOOD SERVICE EQUIPMENT 11400 - 7 05/15/15 DESIGN NO._____ be trained and authorized by the fire suppression's manufacturer for executing the work involved in the specified and approved system. 2. D. NYCSCA Installer of the fire suppression system must provide and sign an affidavit that he or she has had at a minimum five years experience installing the specified fire suppression system, and that the installation conforms to the manufacturer's guidelines and approved design. Codes and Standards: comply with the following: 1. American Society of Testing and Materials (ASTM). 2. National (NEMA). 3. National Associations Manufacturers (NAFEM). 4. Underwriters Laboratories, Inc. (UL): Electrical Manufacturers of Food Association Equipment a. UL Certification: Provide electric and gasburning equipment and components that are evaluated by UL for fire, electric shock, and casualty hazards according to applicable safety standards and that are UL certified for compliance and labeled for intended use. b. UL Labels: on electrical and gas-burning components and assemblies, provide either UL labeled products or, where no labeling service is available, “recognized markings” to indicate listing in the UL “recognized component index”. c. Provide UL listed and labeled exhaust hood and components. 5. International Mechanical Code (IMC). 6. National Sanitation Foundation (NSF) Standards: Provide equipment that bears NSF Certification Mark or UL Classification Mark certifying compliance with applicable NSF/ANSI standards. 7. ANSI Standards: For electric powered and gasburning appliances and for plumbing fittings including vacuum breakers and air gaps. FOOD SERVICE EQUIPMENT 11400 - 8 05/15/15 DESIGN NO._____ 8. NFPA Codes: NFPA 17A- Standard for Wet Chemical Extinguishing System NFPA 54- National Fuel Gas Code. NFPA 70- National Electrical Code. NFPA 96- Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations. NYCSCA 9. Health Code: in accordance with NYC Health Department applicable regulations and all New York State Safety and Health Laws. 10. AGA Certification: gas-burning appliances certified by the American Gas Association (AGA). 11. ASHRAE Compliance: mechanical refrigeration systems complying with the American Society of Heating, Refrigerating and Air-Conditioning Engineers ASHRAE 15: Safety Code for Mechanical Refrigeration. 12. SMACNA Standard: Fabricate food service equipment to comply with the Sheet Metal and Air Conditioning Contractors National Association's (SMACNA) "Kitchen Equipment Fabrication Guidelines," unless otherwise indicated. 13. All the Federal, New York City and State Codes and Regulations. 14. All equipment, accessories, and methods of installation shall be in accordance with OSHA (Occupational Safety and Health Administration) requirements. 15. ASME Boiler Code: Construct steam generating and closed steam heating equipment to comply with American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code; Section IV for units not exceeding 15 psi or 250oF but tested at 30 psi. 16. Reduction of Lead in Drinking Water Act: Beginning on January 4, 2014, a federal law known as “Reduction of Lead in Drinking Water Act” takes effect. This law requires that products must conform to” lead free” criteria level whenever products are employed for delivery of potable water for human consumption. FOOD SERVICE EQUIPMENT 11400 - 9 05/15/15 DESIGN NO._____ a. b. NYCSCA The law makes it unlawful for any person, including a contractor, to introduce into commerce any pipe, pipe fitting, plumbing fixture, faucet that is not lead free. 1) “Lead free” content is intended to mean not more than 0.2% lead when applied in connection to solder and flux and not more than 0.25 percent of the weighted average of lead when used with respect to the wetted surfaces of pipes, pipe fittings, plumbing fixtures and faucets. 2) The section of the federal act that applies to solder and flux, 0.2% lead content, went into effect back in August of 1998; and for the most part soldering product being sold in today’s market complies with the law. 3) The requirement for .25% weighted average of lead when applied to the wetted surfaces of pipes, pipe fittings, plumbing fixtures and faucet is the new section of the law that requires special attention from a contractor. To ensure compliance with “Reduction of Lead in Drinking Water Act”, a procedure for determining lead content was developed. The calculation procedure works as follows: 1) “For each wetted component, the percentage of lead in the component shall be multiplied by the ratio of the wetted surface area of that component to the total wetted surface area of the entire product to arrive at the weighted percentage of lead of the component. The weighted percentage of lead of each wetted component shall be added together, and the sum of these weighted percentages shall constitute the weighted average lead content of the product. The lead content of the material used to produce wetted components shall be used to determine compliance with paragraph (1)(B) [Paragraph 1B Describes 0.25% Requirement For 0.25 % Lead Content]” 2) As an alternative to implementing the lead content calculation, the contractor may choose to demonstrate compliance FOOD SERVICE EQUIPMENT 11400 - 10 05/15/15 DESIGN NO._____ with the act by requiring from manufacturer documentation certifying that products are lead free based on either calculation or tests or third party certification. 17. E. Refrigeration System (s) shall utilize refrigerants only approved by the Federal Government EPA (Clean Air Act Amendments of 1990) and the Montreal Protocol. All refrigerant shall be environmental friendly (CFC and HCFC free). For systems containing 0.5 lbs or more of refrigerant only HFC refrigerants are acceptable. F. Walk-in Refrigeration: All construction shall conform to the requirements of the Underwriters Laboratories and NSF Standard No. 7 and Class One Building Type Construction of Factory Mutual approval standard #4880 for insulated wall construction and shall be labeled and listed on Walk-In boxes. 27 1.06 1.07 DELIVERY, STORAGE, AND HANDLING A. Deliver food service equipment as factory-assembled units with protective crating and covering. B. Store food service equipment in original containers, and in location to provide adequate protection while not interfering with other construction operations. C. Handle food service equipment carefully to avoid damage to components, enclosures, and finish. Do not install damaged food service equipment; replace and return damaged components to equipment manufacturer. REQUIREMENTS AND RESTRICTIONS A. NYCSCA Balance of codes and standards shall be as set forth elsewhere in these overall technical Specifications. Electrical 1. Provide electrical plugs and cords. Electrical shall make all the connections to all the outlets. 2. Provide all motors with thermal overload protection and magnetic starters with reset buttons. Provide disconnect switches and all other items and accessories. 3. Verify all services relative to electrical current availability. Notify immediately the respective trade of any changes in location of utility connections. FOOD SERVICE EQUIPMENT 11400 - 11 05/15/15 B. NYCSCA DESIGN NO._____ 4. All electrical connections and raceways on equipment in wet areas shall be waterproof liquidtype flexible conduit. 5. Lighting fixtures integral with equipment shall be fitted with approved shatter shields. 6. In case of surface mounted switches, waterproof hubs shall be used. 7. Electrically heated equipment shall be internally wired with fire-retardant insulated wire to a thermostatic control, on-off switch, and a red neon light indicator in a terminal box with removal access panel. 8. Where rigid steel conduit is provided, it shall be zinc-coated where unexposed, and chrome-plated where exposed. 9. Interwiring between heating elements, switches, starters, thermostats, outlets, motors and solenoid shall be complete to junction box, terminal box or disconnect switch. 10. Provide Ground Fault Circuit Interrupter (GFCI) receptacles. For the Cooking Equipment under the Exhaust Hood; provide waterproof receptacle with the GFCI circuit breaker in the panel that control the receptacle circuit serving the equipment(s) under the hood. All receptacles shall be as specified and provided with stainless steel faceplate. 11. Serving line: Provide a single-point connection for electrical service. Mobile serving counter shall have all the required electrical utilities including ancillary equipment wired at the factory with single-point connection for electrical service. Plumbing: 1. Exposed plumbing, piping, fittings and valves shall be chrome plated, except for gas line (for gas line, refer to Section 15416: Gas Piping System). Provide copper or brass where not exposed. Provide threaded fittings (no slip joints). 2. Provide vacuum breakers where required by governing regulations, including but not limited to locations where water outlets are equipped for FOOD SERVICE EQUIPMENT 11400 - 12 05/15/15 DESIGN NO._____ hose attachment, ice maker’s connections and all other required items and accessories. 3. NYCSCA Install necessary piping from relief valves on the steamers to exhaust in a manner to avoid steam coming in contract with operating personnel, and in accordance with applicable codes. C. All refrigerators and freezers shall be equipped with chrome plated locks all keyed alike. D. All drawers, cabinets, and doors shall be equipped with locks, keyed alike unless otherwise directed. E. Review the electrical, plumbing, and ventilating Drawings to determine the proper electrical, plumbing and ventilating characteristics of the equipment specified. If a product other than that specified in the Equipment Schedule is submitted for approval, include electric power, plumbing and ventilating requirement data. Where proposed equipment exceeds the power requirement of the specified equipment, pay any additional cost due to necessary increase in branch circuit and feeder sizes, circuit breaker sizes, etc., provided under Electrical Work. Pay also any additional cost due to necessary changes to the mechanical work (Plumbing and HVAC). F. Basis-of-Design Product: The design for the food service equipment is based on the product listed on the Equipment Schedule. Drawings indicate sizes, profiles, dimensions, and other characteristics that are based on the product specified on the Equipment Schedule. Subject to compliance with requirements, provide either the named product or a comparable product by the other manufacturer models specified. Where proposed equipment differs from the listed equipment, Kitchen Equipment Subcontractor shall pay all the additional cost necessary to make the changes with regard to sizes, locations, utilities and all other required details. Deviations shall be substituted for approval provided basic requirements are met and no major rearrangement of service to the equipment is required to affect the proposed alteration. These deviations shall be made without expense to and approved by the Authority. G. Notify the General Contractor in writing of any walls, door bucks or conditions which should be left uncompleted until the entry of unusually large size equipment that would not normally pass through finished openings or door bucks. FOOD SERVICE EQUIPMENT 11400 - 13 05/15/15 DESIGN NO._____ H. Verify dimensions of equipment installation areas by field measurements before ordering equipment and shop fabrication of items. Verify actual dimensions of construction contiguous with foodservice equipment by field measurements before fabrication. Indicate field measurements on Shop and Coordination Drawings. Coordinate to ensure that actual dimensions correspond to established dimensions. Assume complete responsibility for accuracy. I. All equipment shall be provided with brass or nonferrous plates or tags. Tags or plates content: model and serial numbers. Minimum letter and numeral sizes shall be 1/4” high. Locate equipment tags or plates where accessible and visible. The location of the tags or plates shall be included in the submittal. 1.08 1.09 COORDINATION A. Coordinate equipment layout and installation with other work, including lighting fixtures, mechanical equipment, and fire-suppression system components. B. Coordinate location and requirements of utility service connections. C. Coordinate size, location, and requirements of the following: Overhead equipment supports; equipment bases; floor depressions; insulated floors; floor areas with positive slopes to drains; floor sinks and drains serving foodservice equipment; duct and equipment supports, and penetrations and all other items and accessories. QUALITY CONTROL A. It is the intention of the Project Architect that the equipment provided herein shall harmonize in color and finish even though provided by various manufacturers. Colors and finishes will be selected by the Project Architect. 1.10 NYCSCA WARRANTY/GUARANTEE A. All equipment other than the following listed in this Article shall be guaranteed for a period of one year from the date of substantial completion B. Refrigeration Compressor Warranty: provide written warranty signed by manufacturer agreeing to repair or replace compressors that fail in materials or workmanship within specified warranty period. FOOD SERVICE EQUIPMENT 11400 - 14 05/15/15 DESIGN NO._____ Failures include, following: a. b. c. but are not limited to, the Breakage Faulty operation Inability to maintain set temperature Warranty Period: 5 years from the date of substantial completion. C. Epoxy Coated Dunnage Racks and Wire Shelving: Ten years minimum warranty against rust and corrosion from the date of substantial completion. D. Exhaust Hood Fire Suppression System: E. 1. Installer of the fire suppression system shall guarantee his or her workmanship for five (5) years measured from the date after receipt of the letter of approval from the New York City Fire Department (FDNY) and the Authority. 2. A similar five (5) warranty as expressed in D. 1 above will be secured from the fire suppression manufacturer against defects and materials failures. 3. Installing contractor must provide the Authority and NYC Department of Education (DOE) with an extended contract agreement option for servicing and maintaining the fire extinguishing system. The agreement shall provide for the services for carrying out the New York City Fire Department (FDNY) mandated semi-annual inspection of the fire suppression system. If, at any time within this warranty period, any equipment that is found to be faulty due to poor workmanship, inferior or defective materials, replace said pieces or correct each defective part at no cost to the Authority and/or the NYC Department of Education. 1.11 EXTRA MATERIALS A. NYCSCA Exhaust Hood: Furnish the extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents: Two complete sets of grease removal devices (extractor removal tools) and “extractor inserts” FOOD SERVICE EQUIPMENT 11400 - 15 05/15/15 DESIGN NO._____ B. Ice maker (Self-contained Air Cooled): Furnish the extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents: Two complete sets of the removable air cooled condenser filter. C. Walk-in Refrigerator/Freezer Panels: Furnish the extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents: locking wrenches and snaps for the walk-in panels. D. Furnish and deliver Representative. 750 cards to the Authority's PART 2 - PRODUCTS 2.01 11 30 35 NYCSCA LIST OF EQUIPMENT 1. Sink a. Preparation Sink (One Compartment) b. Two Compartment Preparation Sink c. Pot Sink (Three-Compartment) 2. Sanitizing Sink Heater 3. Sink Agitator - Washer 4. Exhaust Hood & Exhaust Hood Fire Suppression System a. Exhaust Hood (Ventilator) b. Exhaust Hood Fire Suppression System 5. Shelving & Dunnage a. Wire Shelving (Storage Room) b. Dunnage Racks - Epoxy Coated (Wet Area) c. Dunnage Racks - Steel Wire (Dry Area) 6. Tables a. Work Tables b. Cook's Table c. Table with Sink(s) d. Mobile Slicer Table e. Mobile Mixer Table 7. High Pressure Spray Cleaner Power Washer (Hose Reel) 8. Serving Counters, Mobile, Modular Type (Serving Line) a. Mobile Hot Food Counter b. Mobile Utility Counter c. Mobile Salad Counter d. Mobile Utility Counter FOOD SERVICE EQUIPMENT 11400 - 16 05/15/15 DESIGN NO._____ e. f. 9. Water Dispenser Milk Chest Mobile Cashier Counter NOT USED 10. Mixer a. Table Type 11. Food Processor 12. Slicer 13. Can Washer 14. Toaster 15. Pot Filler 16. Rack a. Mobile Pan Rack b. Mobile Pot Rack 17. Walk-in Refrigeration Equipment 18. Walk-in Refrigerator/Freezer Shelving 37 19. Reach-In Refrigeration Equipment a. Refrigerator - Reach-In b. Freezer - Reach-In 20. Refrigerated Preparation Tables 25 21. Ice Maker/Stainless Steel Storage Bin 22. Gas Heated Equipment a. Four Burner Range b. NOT USED c. Spreader Plate d. Convection Oven e. Double Deck Oven f. Pressure Steamers g. Braising Pan, Tilting (Skillet) 23. Trough with Grating 24. Mobile Steamer/Holder Unit - Electric 25. Coffee Equipment a. Coffee Maker b. Coffee Warmer 26. Hot Cabinet, Electrically Heated, Mobile NYCSCA FOOD SERVICE EQUIPMENT 11400 - 17 05/15/15 DESIGN NO._____ 27. Scale, Receiving 28. Time Card Recorder and Card Holding Rack 29. Can Crusher, Manual 30. Electric Can Opener 31. Detergent Storage Cabinet 32. Smallwares a. Stainless Steel Pans b. Stainless Steel Pans Covers c. Stainless Steel Perforated Pans d. Sheet Pans 18" x 26" 33. Miscellaneous Equipment a. Mop Rack b. Utensil Rack c. Corner Guards 34. Equipment for Temporary Kitchens (Electric) a. Convection Oven b. Hot Plate 35. Equipment for Temporary Elsewhere) (Gas)) a. Two Burner Gas Range 36 Kitchens ((Not Specified 36. Self-Serve Salad Bar. 37. Paper Towel Dispenser next to hand sink(s). 2.02 MATERIALS A. NYCSCA Metals 1. Stainless-Steel: ASTM A240, type as indicated (Type 304 or 316). Finishes: concealed surfaces: No. 2; exposed surfaces: No. 3 or 4 2. Carbon-Steel: ASTM A1008, cold-rolled sheets; commercial quality; with oiled, exposed matte or powder-coat painted finish. 3. Galvanized Steel: ASTM A653, G90 coating designation; commercial-quality, cold-rolled steel that is zinc coated by the hot-dip process and chemically treated. 4. Zinc-Coated Steel Shapes: ASTM A36, zinc coated according to ASTM A123. FOOD SERVICE EQUIPMENT 11400 - 18 05/15/15 B. DESIGN NO._____ 5. Steel Structural Members: Hot rolled or cold formed, carbon steel unless stainless steel is indicated. 6. Galvanized coating. 7. Aluminum: ASTM B209/B221 sheet, plate and extrusion alloy, temper and finish as determined by manufacturer, except 0.40 mil natural anodized finish on exposed work unless another finish is specified. 2. A123 hot dipped zinc Public Health and Safety Requirements: a. Sealant is certified for compliance with NSF standards for end-use application indicated. b. Washed and cured sealant complies with the FDA's regulations for use in areas that come in contact with food. Cylindrical Sealant Backing: ASTM C1330, Type C, closed-cell polyethylene, in diameter larger than joint width. C. Gaskets: NSF certified for end-use application indicated; of resilient rubber, neoprene, or PVC that is nontoxic, stable, odorless, nonabsorbent, and unaffected by exposure to foods and cleaning compounds and passes testing according to UL 710. D. Plastic Laminate: Complying with NEMA LD 3 and NSF 35; NSF certified for end-use application indicated; smooth texture; and easily cleanable. FABRICATION A. Acoustical Isolation 1. NYCSCA ASTM Elastomeric Joint Sealant: ASTM C920; silicone or urethane. Type S (single component), Grade NS (nonsag), Class 25, Use NT (nontraffic) related to exposure, and Use M, G, A, or O as applicable to joint substrates indicated. 1. 2.03 finish: Sound deaden underside of metal work surfaces, including sinks, work tops, tables, drainboards, back counter and similar units with a coating of a NSF approved sound deadening material with an aluminum finish. Sound deadening shall be applied to fixtures after tops have been completely fabricated. FOOD SERVICE EQUIPMENT 11400 - 19 05/15/15 DESIGN NO._____ 2. B. Structural Framing: minimum 1" pipe size or tube members, with mitered and welded joints and gusset plates ground smooth or 1½" x 1½" x 1/8" thick stainless steel angles for exposed framing and 1½" x 1½" x 1/8" thick galvanized steel angle for concealed framing. 1. C. NYCSCA Hold coating back 3" from sanitary edges which are open for cleaning. Provide 14 gauge stainless steel for exposed framing and galvanized steel for concealed framing. Enclosures General 1. Provide enclosures including panels housing and skirt for service lines, mechanical and electrical devices and secondary enclosures for equipment items where indicated and where required for compliance with governing regulations and NSF Standards. Otherwise, fabricate and/or manufacture each item to be as open as possible for ease of cleaning. 2. Where equipment is exposed to view, provide enclosure for service lines, operating components, and mechanical and electrical devices. 3. Enclosure joints shall be sealed to prevent vermin infestation. D. Cap exposed fastener threads, including those inside cabinets, with stainless-steel lock washers and stainless-steel nuts. E. Remove burrs from sheared edges of metal work, ease the corners and smooth to eliminate cutting hazard. F. Welding shall be done with rod of same material and full penetration in the entire length of the joint. Welds shall be flat without buckles, voids or imperfections. All welds shall be ground flush with adjacent surfaces, conditioned to eliminate dangerous surfaces. All shear cuts or bends that tend to open the surface of the metal shall be rewelded, ground and polished. All edges are to be ground and filed to eliminate sharp or rough edges. G. Edges and Backsplashes: Provide equipment edges and backsplashes indicated complying with referenced SMACNA standard, unless otherwise indicated. FOOD SERVICE EQUIPMENT 11400 - 20 05/15/15 DESIGN NO._____ H. Legs: 15/8” O.D. #16 gauge type 304 stainless steel tubing. Legs shall be fitted at top with fully enclosed stainless steel sanitary gussets welded to underside of tables, to reinforcing channels, and/or underside of sinks and at bottom with stainless steel adjustable flanges or bullet feet. Refer to the Drawings Details. The number of legs to be provided shall be four (4) for table length less than 72" and six (6) for table length ranging from 72" to 120". I. Feet shall be stainless steel adjustable bullet or flanged fully enclosed tightly fitting the leg. Provide 1" up and down adjustment from the central position without exposing any threads. Adjustments are to be easily made by hand without the use of tools. Where flanged feet are specified, provide stainless steel flanged feet, which can be securely fastened to floor with stainless steel bolts. Where mobile equipments are specified, provide caster instead of feet. J. Casters shall be heavy duty, ball bearing, swivel type with non-marking rubber tread; 5" diameter wheel; polyurethane tires unless otherwise specified. Provide casters with locking type brakes when casters with brakes are specified. Unless equipment item is equipped with another form of all-around protective bumper, provide circular rotating bumper above each caster. K. Deck-Mounted Overshelves: 12" wide, 16-gauge stainless steel, solid or louvered with sanitary rolled edges on all four sides and supported on stainless steel posts or tubing mounted on the tables or sinks. Louvered or Slotted: 2” x 8” slots with rounded ends, spaced 4” on center. Refer to the Drawings Details. The working surface of the bottom overshelf shall be 54" above the finished floor unless otherwise shown on the Drawings. L. Wall-Mounted Shelves: 12" wide, 16-gauge stainless steel, solid or louvered. All corners shall be coved, welded, ground smooth and polished. Louvered or Slotted: 2” x 8” slots with rounded ends, spaced 4” on center Refer to the Drawings Details. The working surface of the bottom overshelf shall be 54" above the finished floor unless otherwise shown on the Drawings. 1. NYCSCA Secure each bracket to wall with stainless steel bolts anchored securely by means of toggle devices or expansion shields, whichever is best suited to wall construction. Maximum wall bracket spacing shall be 48" between brackets. FOOD SERVICE EQUIPMENT 11400 - 21 05/15/15 M. NYCSCA DESIGN NO._____ 2. Shelves shall be set 3" away from wall and be bolted to brackets with countersunk stainless steel bolts, lockwashers and C.P. brass cap nuts. 3. Enclose ends of shelves full width of bottom, fully welded, ground and polished. shelf Sinks 1. Fabrication: 14-gauge stainless steel fully welded one-piece construction, sound deadened; double wall partitions between compartments with radius rounded tops that are welded integral with sink body. Front and ends shall be extended 3", measured at sink edge and rolled on a diameter of 1½", 180o. All bottom corners shall be fully coved and sloped to assure drainage to the waste outlet. 2. Wastes: 2" chrome plated cast brass or bronze, twist or rotary-handle waste assembly with stainless-steel strainer plate and chrome plated brass connected overflow; overflow fitting: 1¼" stainless steel strainer on the sink interior at the rear and connected to the waste outlet. 3. Drainboards welded integrally to sink to form onepiece construction; same material and finish as sink; pitched to sink. Drainboards Underbracing: 1" x 4" x 1" channels of 14 gauge stainless steel. Bracing shall be welded to the underside of fixtures in a manner suitable to seal out vermin and also to create a noise deadening top surface. All channels shall extend the full length and depth of fixtures and shall be so positioned that no dimension exceeds 30" in any direction. 4. Legs: 15/8" OD, 16-gauge stainless steel with stainless-steel gusset and adjustable bullet feet. Worktables with sinks, pot sinks and preparation sinks shall be provided with flanged feet anchored to the floor. 5. Back Splash: Sinks and drain boards adjacent to walls or adjoining equipment shall have 10" high splashbacks, level and continuous, not following the pitch of drain boards. Openings for hot and cold faucets shall be cut into the splashback. 6. Cross Bracing: 1¼" OD, minimum 16-ga stainless steel. FOOD SERVICE EQUIPMENT 11400 - 22 05/15/15 DESIGN NO._____ 7. Sinks set into counter or table tops shall be constructed of same gauge and material as specified for counter top as follows: a. Top perimeter of each sink shall be integrally welded to edge of opening in table or counter top. Table or counter top shall be die-punched to receive faucets. b. Sinks shall have vertical and horizontal corners rounded on a 1" radius, with bottoms pitched to a 2" waste outlet. Sinks shall be finished the same as table or counter tops. 8. Water inlets shall be located in all instances above the positive water level to prevent siphoning of liquids into the water system. 9. Faucets: Polished chrome plated cast brass body 8” c/c adjustable faucet with swing spout or nozzle, separate lever type hot and cold water handles indexed to indicate type of water it will supply; as manufactured by T&S Brass and Bronze Works, Inc; Zurn Industries, Inc., Commercial Brass Operation; Fisher Manufacturing Company or Component Hardware Group, Inc (CHG) Preparation Sink (One Compartment): (Sink size: 24”L x 24”W or 27”W x 14”D) Faucet with 12" swing spout or nozzle; 1/2” NPT inlets: Backsplash: T&S Brass and Bronze Works, Inc. Model #B-0231 Zurn Model #Z842H1-15F-HCT Component Hardware Group, Inc (CHG) Model #KN548112 Fisher Manufacturing Company Model #3253 Deck: T&S Brass and Bronze Works, Inc. Model #B-0221 Zurn Model #Z871H1-HCT Component Hardware Group, Inc (CHG) Model #KN618112 Fisher Manufacturing Company Model #3313 Cook's Table with one sink, Table with sink (s): (Sink size: 20”L x 20”W x 10”D or smaller) Faucet with 8" swing spout or nozzle; 1/2” NPT inlets: Backsplash: T&S Brass and Bronze Works, Inc. Model #B-0230LN/060X Zurn Model #Z842G1-HCT Component Hardware Group, Inc (CHG) Model #KN548108 NYCSCA FOOD SERVICE EQUIPMENT 11400 - 23 05/15/15 DESIGN NO._____ Fisher Manufacturing Company Model #3251 Deck: T&S Brass and Bronze Works, Inc. Model #B-0220LN/060X Zurn Model #Z871G1-HCT Component Hardware Group, Inc (CHG) Model #KN618108 Fisher Manufacturing Company Model #3311 Two Compartment Preparation Sinks shall be provided with one (1) 12” swing spout type faucet and vandal-resistant four-arm handles indexed. (Each Compartment Sink (24”L x 24”W or 27”W x 14”D) Pot Sink Units with two (2) 12” swing spout type faucet with 3/4” NPT inlets and vandal-resistant four-arm handles indexed. Backsplash: T&S Brass and Bronze Works, Inc. Model #B-0290 Zurn Model #Z842H2-HCT Component Hardware Group, Inc (CHG) Model KN348012 Fisher Manufacturing Company Model #5412 Deck: T&S Brass and Bronze Works, Inc. Model #B-0293 Zurn Model #Z871H2-HCT Component Hardware Group, Inc (CHG) Model KN348012-MK Fisher Manufacturing Company Model #5312 N. Stainless Steel Table: Fabricate with reinforced tops, legs, and reinforced undershelves or cross bracing. Refer to the Drawings Details. 1. NYCSCA Top shall be constructed of 14-gauge, type 304 stainless steel. All tops shall be inverted “V” marine edge or box marine edge on all exposed sides. Where tables are placed against building walls and abutted with equipment over 34" high, they shall be turned up in back 6", returned 1" diagonally with all exposed ends welded closed. Corners shall be rounded or "bull-nose". Top shall be reinforced 1½" x 1½" x 1/8" galvanized iron angle framework reinforcing, full perimeter of underside of top, with cross angles every 30" or less and sound deadened. Reinforcing shall be secured to the underside of the top with stud welds, lockwashers, and speed nuts in a verminproof manner. Underbracing shall be provided and shall be 1" x 4" x 1" channels of 14 gauge stainless steel. Bracing shall be welded to the underside of fixtures in a manner suitable to seal out vermin and also to create a noise deadening top surface. All channels shall extend the full FOOD SERVICE EQUIPMENT 11400 - 24 05/15/15 DESIGN NO._____ length and depth of fixtures and shall be so positioned that no dimension exceeds 30" in any direction. 2. Legs: 15/8" OD, 16 gauge stainless steel tubing welded into fully enclosed stainless steel sanitary gussets with stainless steel adjustable bullet or flanged feet. 3. Undershelves: 16-gauge stainless steel welded to legs 10" off finished floor. 4. Cross Bracing: 1¼" OD, minimum 16-ga stainless steel. O. Drawers shall be of the telescoping slide type with completely enclosed 16 gauge stainless steel housing. Provide drawers with inside liner (drawer pan) to be removable without untracking, polished finish, all stainless steel construction with coved corners and top edges flanged out to set into a 16 gauge stainless steel track and housing combination. The housing combination shall operate on a 16 gauge stainless steel outside locking track. The drawer front shall be double wall type construction filled with an approved sound deadener within. Front panel shall include full-grip pull handles and cylinder lock assembly with keys. Drawer slides: NSF listed; stainless steel full extension; slides and rollers easily removed; includes ball bearing assemblies; retainer plates keep slides in position even when drawers are removed; positive stops. Below specified drawer, there shall be an NSF approved 21" long x 24" wide x 1" thick, white thermoplastic carving board. Boards manufactured by John Boos Co. shall fit into stainless steel "Z" slides. P. Sink Drain Tray: To fit within sink opening; perforated with 3/8" holes at 2" o.c.; and with turned down edges and two recessed handles. Refer to the Drawing Detail. Q. Provide Pot Sink Heater Insert. Insert shall fit within the pot sink rinse inside the 27”x27”x16” compartment; Insert: perforated with 3/8" holes at 2 " o.c.; and with stainless steel cool touch handles. Refer to the Drawing Detail. R. Utensil Rack 1. NYCSCA Pot Rack (Cook’s Table): Rack to measure 2 feet less than Cook's Table x 24" wide, with top bar set 7' 6" above finished floor. FOOD SERVICE EQUIPMENT 11400 - 25 05/15/15 DESIGN NO._____ Description: Wall mounted or Ceiling hung; bar type securely welded together and fitted with the specified hooks. Construct rack of 2" x 1/4” stainless steel flat bar with upper bar having ends rounded. Provide polished die-formed stainless steel sliding double prong pot hooks spaced 6” on centers. Ceiling Hung: Support rack from slab or joists above with 2" x 1/4” stainless steel flat bars fully welded to rack, anti-sway braced above finished ceiling, and trimmed at ceiling with 4” dia. #16 ga. stainless steel escutcheon plates. Table mounted: Support rack from table with 15/8” O.D. S/S tubular post. The S/S tubular post support shall extend through table top and shall be secured to the S/S undershelf. Construct as shown on Detail Drawings with the height specified. NSF-Certified 2. 2.04 S. Corner Guards: Protective vertical corner guards on all wall ends, corners and columns. Corner guards shall be constructed of #16 gauge polished stainless steel with rounded corner edges. Refer to the Drawings Details. Secure to wall and seal all exposed edges to walls, columns, etc. with an approved silicone sealant. T. Back Counter: Top shall be constructed of 14-gauge, type 304 stainless steel with inverted “V” edges; 6” backsplash at rear and sides; hinged door with locks all as shown on the Drawing Detail. Body shall be constructed of 18 ga S/S except top; 16 ga S/S adj. intermediate and fixed bottom shelf; 14 ga S/S base-front and all exposed ends; 18 ga S/S double pan hinged door with locks. Double pan hinged doors shall be constructed of 18 gauge stainless steel exterior and interior, with all corners welded and insulated with an approved sound deadener material within. Hinges, catches, door handles and locking devices shall be provided as hereinafter specified. HANDLES, BRACKETS, LOCKING DEVICES AND HARDWARE A. NYCSCA Mixer Table: Constructed of 15/8” dia #16 ga stainless steel tubing with stainless steel rods welded to post. The S/S tubular post support shall extend through table top and shall be secured to the S/S undershelf. Construct in accordance with the Drawing Details. Wherever equipment is provided with handles, knobs, hinges, brackets, or other miscellaneous hardware, all shall be either satin finish chrome plated or stainless FOOD SERVICE EQUIPMENT 11400 - 26 05/15/15 DESIGN NO._____ steel except as otherwise specified. shall be of the full-grip type. 2.05 2.06 All pull handles B. All sliding and hinged doors in cabinets, back counters, refrigerators, storage bins etc. and all drawers in tables shall be provided with extra heavyduty security type locking devices of cylinder type, chrome plated. All drawers' locks shall have the same combination and provide a total of 6 C.P. brass keys with metal tags, stamped "NYC DOE" and also with the following letters "KT" for Kitchen Tables and Pupils' Serving Unit Tables. The Authority shall verify the keying of all locks. C. All stainless steel hinged doors shall be provided with stainless steel lift-off type hinges and adjustable tension type catches. Each shall be fully mortised into doors and corresponding mullions to create a flush, clean appearance. SHOP PAINT AND COATING A. Provide the types of painting and coating materials which after drying or curing are suitable for use in conjunction with food service, and which are durable, non-toxic, not dusting, non-flaking, mildew resistant and comply with Government Regulations for food service. B. Primer Coating for Metal: Type suitable for baking. C. Enamel for Metal: Synthetic type suitable for baking. D. Galvanized iron shall be cleaned, degreased, and coated with 2 coats as specified in Section 09900: Painting, with paint material suitable for intended use. Adequate drying period shall be allowed between application of first and second coat. SHOP JOINTS A. Shop joints shall be butt welded with joints ground smooth, presenting a uniform one-piece construction. Butt joints made by spot welding or riveting straps under seams filled with solder and then ground will not be acceptable PART 3 - EXECUTION 3.01 INSPECTION A. NYCSCA Prior to all work, examine all areas prepared by others to receive Work of this Section. Notify other trades of unsatisfactory locations and dimensions of their FOOD SERVICE EQUIPMENT 11400 - 27 05/15/15 DESIGN NO._____ work, and of unsatisfactory conditions for installation of the Food Service Equipment. B. 3.02 3.03 Do not proceed with fabrication and installation until unsatisfactory dimensions and conditions have been corrected. GENERAL A. Silver paint and/or silver silicone shall not be used to hide burns or imperfections. B. Solder shall not be used to fill in pits or crevices in stainless steel or to fill in the corners of same. C. Finished Ends and Backs: Equipment, fixtures, splashes, shelves, and all other items and accessories shall have finished closed ends and backs of the same material and finish when exposed to view. Finished backs shall be made removable with concealed fastenings when enclosing area contains electrical or mechanical services or any other maintenance or repair requirements. D. General Contractor shall leave openings for the entry of all equipment including unusually large size that would not normally pass through finished openings or door bucks and close the openings thereafter. INSTALLATION A. The installation and erection shall be performed under the supervision of the Kitchen Equipment Subcontractor and Manufacturer in strict accordance with the specifications, manufacturer's written instructions, and all the Drawings. B. Do not set food service equipment in place until after Quarry Tile floor has been acid washed and sealed. C. Complete equipment assembly where field assembly is required. D. NYCSCA proper 1. Provide closed butt and contact joints that do not require filler. 2. Grind field welds on stainless-steel equipment smooth, and polish to match adjacent finish. Install equipment with access and maintenance clearances that comply with manufacturer's written installation instructions and requirements of authorities having jurisdiction. FOOD SERVICE EQUIPMENT 11400 - 28 05/15/15 DESIGN NO._____ E. Cover and protect the exposed surfaces of all the equipment in a manner that shall preclude injury to the finish by absorption of oil, grease, chemicals, etc., contact from tools and machinery, and from all other causes which may be incidental to operations performed in the area. F. Install joint sealant in joints between equipment and abutting surfaces with continuous joint backing, unless otherwise indicated. Produce airtight, watertight, vermin-proof, sanitary joints. NYCSCA 1. Where stainless steel equipment abuts other stainless steel equipment, silver silicone may be used. 2. If joints exceed a 3/8" gap but not more than 3", Provide stainless steel trim strips to seal and then apply silicone. G. All methods of installing, mounting equipment provided hereunder shall applicable NSF standards. and securing comply with H. Fixtures intended to be 3" or more away from wall shall not be trimmed or sealed. I. Repair adjacent surfaces damaged by improper installation to the satisfaction of the Authority. J. Set each item of nonmobile and nonportable equipment securely in place, level and adjust to correct height. Anchor to supporting structure where indicated and where required for sustained operation and use without shifting or dislocation. Conceal anchorages where possible. Adjust counter tops and other work surfaces to level tolerance of 1/16" maximum offset, and maximum variation from level or indicated slope of 1/16" per foot. Where indicated, or required for safety of equipment operator, anchor equipment to floor or wall. Where equipment is indicated to be anchored to floor, provide legs with S/S adjustable bullet or flanged feet as specified. Flanged feet shall be anchored to the floor using stainless steel bolts and anchors bolts or anchors. Predrill floor for installation of bolts or anchors. Waterproofing of the floor shall be maintained. K. Cut-Outs: Provide cut-outs in food service equipment where required to run plumbing, electric or gas lines through equipment for final connections. All such penetrations shall be fitted with rubber grommets to protect these service lines. FOOD SERVICE EQUIPMENT 11400 - 29 05/15/15 DESIGN NO._____ L. Install all equipment level and plumb, according to manufacturer's written instructions and requirements of authorities having jurisdiction. The installation location must allow adequate clearances for servicing and proper operation. Cooking equipment: Maintain a minimum of 6” clearance from unit’s control panel to any heat producing equipment. Cooking Equipment shall have the following minimum clearances: Four Burner Range: 6” back, 6” side with oven, 10” at side to wall allowing space for the pot filler. Convection Oven: 6” back, 6” at each side, 6” clearance from unit’s control panel to any heat producing equipment. Double Deck Oven: 6” back, 6” at each side, maintain 6” clearance from unit’s control panel to any heat producing equipment. Pressure Steamer: 12” back, 6” at each side except allow 12” on the control side. Braising Pan, Tilting (Skillet): 12” back, 6” at each side, 12”-16” for service on the side with the controls and 6” for the faucet at the right or left side as determined by the location of the faucet. M. Pressure Steamer: Provide steam pressure valves as required for steam operated units. N. Mobile Steamer: Allow 6" between ranges and other hot surfaces side as shown. Locate unit on a floor surface that is flat and level. Provide receptacle of the correct voltage, amperage that is properly installed and grounded. Steamers should be plugged to an individual branch circuit. Coordinate with the Electrical Contractor. O. All troughs and drains related to steamers, tilting braising pans, and all other items and accessories must be positioned in such a manner so as to fall within the pour pattern required. Kitchen Equipment Subcontractor to coordinate with all applicable trades. P. Installation of Exhaust Hood NYCSCA reducing 1. Install hood(s) level and plumb. 2. Install hood(s) and associated services with clearances and access for maintaining, cleaning, and servicing hood(s), grease removal devices, and fire-suppression systems according to manufacturer's written instructions and requirements of authorities having jurisdiction. FOOD SERVICE EQUIPMENT 11400 - 30 05/15/15 Q. DESIGN NO._____ 3. Securely anchor and attach items and accessories to walls, floors, or bases with stainless-steel fasteners, unless otherwise indicated. 4. Install hood(s) to operate free from vibration. 5. Install trim strips and similar items requiring fasteners in a bed of sealant. Fasten with stainless-steel fasteners as per manufacturer's written instructions. 6. Install lamps, with maximum recommended wattage, in equipment with integral lighting. 7. Duct Connections: Weld exhaust-duct and collar connections with continuous liquid tight joint from the exhaust hood to the duct. 8. If the hood requires any welding in the field (internal and/or external), weld all seams and joints with continuous liquid tight welds. Nonliquid tight welds (tack weld, spot weld, etc.) are not acceptable. Hood shall be installed so that grease cannot collect in any portion thereof. No interior and/or exterior gaps and/or holes of any size will be accepted anywhere. 9. Light switch shall be mounted next to the exhaust hood fan switch where shown on the Electrical Drawings or where directed by the Authority. Interlock exhaust fan with the appliances under the hood. Interlock exhaust fan with firesuppression system to operate fan during firesuppression-agent release. Coordinate with Electrical. Installation of Exhaust Hood Fire Suppression System. 1. The installation of the hood system shall be performed by Suppression Installer. 2. File for and obtain in a timely manner all N.Y.C. approvals required for installation of the fire suppression system. The procedures shall be as follows: a. NYCSCA fire suppression a Licensed Fire Engage the services of a Licensed Architect or Professional Engineer to prepare all the required and related documents including schematic drawings and to submit all the required and related documents to the NYC Fire Department for approval. FOOD SERVICE EQUIPMENT 11400 - 31 05/15/15 NYCSCA DESIGN NO._____ b. Obtain the approval of the NYC Fire Department under a separate application. c. With the approval from the NYC Fire Department, file the same plans and application forms, and all other additional forms, related and required documents for approval to the Authority’s Building Code Compliance (BCC) unit. d. Upon approval from the BCC, obtain a permit from BCC to start the work. e. BCC shall then issue the permit Kitchen Equipment Subcontractor. f. Upon completion of the work, schedule and conduct the inspection and acceptance test of the fire suppression system with the NYC Fire Department. Prepare and obtain a letter of approval. g. Schedule and conduct the inspection and acceptance test of all other related and required gas equipment and apparatus along with all other related, required and necessary items and accessories. Schedule all tests with the Authority’s Construction Inspection Division (CID). h. Obtain letters of approval from the NYC Fire Department and all the required approvals from BCC. i. With the NYC Fire Department's approval and all BCC approvals, obtain all final documents relating to the fire suppression system. j. Pay all fees. to the 3. Gas valve and piping shall be tested in accordance with approved Department of Buildings (DOB) testing procedures per Memorandum dated February 1975. 4. The installation of the gas valve and piping shall be performed by a New York City licensed plumber under plumbing work permit obtained on the DOB Fire Protection Application. 5. The wiring of the device used for the connection to the Fire Alarm Control Panel shall be by the Electrical Subcontractor. FOOD SERVICE EQUIPMENT 11400 - 32 05/15/15 DESIGN NO._____ R. Installation Requirements for Reach-In Refrigerator and Freezer: Bottom of unit shall be set on finished floor at location shown on the Drawings. Provide approved method to attain a fully leveled base under each unit. Install the electric outlet box (receptacle) a minimum of 78” above finished floor (AFF). Match plug and receptacle type for final connection. Coordinate with the Electrical Contactor. Verify that the Reach-In Refrigerator and Freezer electrical connection (receptacle) is installed at the required height prior to the installation of the wall ceramic tile finish. 37 S. Install refrigerant piping in accordance with the manufacturer’s written instructions, ASHRAE 15 and Section 15510: HVAC PIPING. Insulate according to Section 15512: PIPING INSULATION (HVAC). Arrange refrigerant piping to return oil to compressor. During evacuation procedures, use equipment designed to recover and allow recycling of the refrigerant. All refrigerant piping exposed to possible damage shall be protected and/or enclosed in corrosion-resistant pipe or jacket, in accordance with the manufacturer’s instructions, to prevent damage to piping or pipe insulation or injury to people, and to permit replacement if necessary. T. Installation Requirements for Ice Maker/Storage Bin (self-contained air cooled): Bottom of the unit shall be set on finished floor at location shown on the Drawings. Level the unit to assure that the bin door closes and seals properly. Use a level on top of the bin. Adjust the base of each foot as necessary to level the unit. Provide access for service. The location shall not be near heat-generating equipment. Install shut-off valve and the specified filtration equipment on the water supply line. Special attention shall be given to the prevention of back siphonage by using appropriate device on the water line. Ice maker and storage bin require indirect connection (IW). They shall be drained through an air gap, not with a direct connection to the sewer. Ice Maker drain and bin drain shall be piped separately to a floor drain. Extend the drain lines accordingly. The floor drain shall be large enough to accommodate drainage from all the drain lines. Clean the air cooled condenser filter before initial operation. Electrical: Power wiring and all the required and necessary accessories shall be provided by the Electrical Subcontractor. Follow all applicable NYC codes and regulations. U. Installation Requirements for Water Dispenser: Place unit where shown on the Drawings. Provide approved method to attain a fully leveled unit. Leave 25 NYCSCA FOOD SERVICE EQUIPMENT 11400 - 33 05/15/15 DESIGN NO._____ sufficient air space (6”) on sides for proper airflow and efficient operation. V. All wall mounted fixtures and ceiling penetrations must be sealed to tile wall and metal panel unit with an approved silicone sealant. W. Liquid soap and Single-fold paper towel dispensers must be installed above all hand sinks (Kitchen Lavatories) to meet DOH code. X. Serving Line: Install the receptacle supplied by the manufacturer at the beginning of the serving line as shown on the Drawings. Y. General Contractor, Mechanical Subcontractor, Plumbing Subcontractor and Electrical Subcontractor to insure all equipment runs above finished ceiling do not interfere with any ceiling hung equipment specified and shown on the Drawings. Z. Provide a continuous coved bead of clear silicone caulking to seal joints of all fixed equipment setting directly against wall surfaces, such as, at backsplashes on work tables, pot sinks, back counters, and all other items and accessories. AA. Install back counter and similar equipment on bases in a bed of sealant and secure to floor with lag screws and expansion shields. 3.04 INSTALLATION OF WALK-IN REFRIGERATION EQUIPMENT A. Assemble walk-in units and install refrigeration equipment as described in the respective manufacturer's instructions. Make panel joints tight and seal all panel penetrations to prevent condensation or frosting. B. Erection Certification: The erection of the unit shall be under the supervision of the Manufacturer's Representative. C. 3 Caulking at Floor: Exterior edges of unit which come in contact with the tile floor shall be evenly and completely caulked with approved caulking compound. D. Installation Instructions: A complete set of instructions covering both assembly of the walk-in and installation shall be supplied along with the electrical schematic drawing and refrigerant piping diagram. NYCSCA FOOD SERVICE EQUIPMENT 11400 - 34 05/15/15 E. 20 DESIGN NO._____ Refrigeration System: 1. Install refrigeration system in accordance with the manufacturer's printed installation instructions. Allow ample room for servicing condensing unit, evaporator and controls. Installation procedures shall conform to NSF 7, ASHRAE 15 and all applicable codes and regulations. Equipment shall be properly leveled, aligned, and secured in place in accordance with manufacturer's instructions. Necessary supports shall be provided for all equipment, appurtenances, and pipe as required, including frames or supports for compressors and similar items. Foundation drawings, bolt-setting information, and foundation bolts shall be furnished prior to concrete foundation construction for equipment indicated or required to have concrete foundations. 2. Indoor Condensing Units shall be installed in a ventilated space with air quantities recommended by the Manufacturer. If the unit is located outdoor, provide winter control, crankcase heater, enclosed weatherproof housing and rail curbs. Location shall be shown on the roof plan. All steel components shall be coated with primer for outdoor uses. Condensing Unit shall include the specified compressor rack if shown on the Drawings and/or indicated on the Equipment Schedule. All the roof penetrations shall be coordinated with the Roofing Subcontractor. 21 23 33 NYCSCA 3. Mount evaporator on interior of walk-ins, suspend from the ceiling panels, with forced-air discharged parallel to the ceiling. Evaporators more than 200 lbs. in weight each shall be hung on rods from building's structural framing not from Walk-In unit's ceiling panels. Suspend unit at a 3½” minimum distance below the ceiling panel and 12” away from the wall panel. 4. Refrigeration piping between evaporator unit and condensing unit assemblies and other accessories and/or components shall be field installed and tested before charging as specified in Section 15992: CLEANING AND TESTING (HVAC). Verify piping requirements with manufacturers. Interconnecting refrigerant lines shall be provided in accordance with the manufacturer’s written instructions, ASHRAE 15 and Section 15510: HVAC PIPING. Refrigerant lines shall also be piped in accordance with practice as set forth in ASHRAE Guide and Data Book. Insulate all refrigerant FOOD SERVICE EQUIPMENT 11400 - 35 05/15/15 DESIGN NO._____ lines located inside and outside the building in accordance with Section 15512: PIPING INSULATION (HVAC). On low temperature systems (freezers), the time clock shall be located in a convenient location determined by the Manufacturer outside of the walk-in compartment. All work shall be done in a workmanlike manner. F. 5. Drain lines: Provide suitable drain lines from all evaporators and drain pans. Drains shall be trapped outside the walk-in. All plumbing shall be in accordance with NYC local codes. 6. Each trade to provide penetrations at refrigerator and freezer wall and ceiling panels to accommodate electrical, refrigeration lines and drain lines. All electrical penetrations to the ambient require sealing fittings (“EY” seal off). Responsibility Slab Urethane Subcontractor Contractor. supplied by the for installation Kitchen Equipment by the General Walk-in prefabricated panels furnished and installed by the Kitchen Equipment Subcontractor. Refrigeration line Subcontractor. hook-up by Kitchen Outdoor Condensing Unit installation and Kitchen Equipment Subcontractor. Refrigeration Testing, Dehydration Kitchen Equipment Subcontractor. and Equipment hook-up by Charging by Drain from each evaporator extended to floor drain by Plumbing Subcontractor. Rail Curbs to support roof mounted provided by the General Contractor. condensing unit Core drilled penetrations in floor or wall required by the refrigerant and drain lines provided by the General Contractor. Sleeves through walls and roofs provided by the General Contractor. Fire Stop sealant provided by the General Contractor. Roof penetrations are to be coordinated with Roofing Subcontractor NYCSCA FOOD SERVICE EQUIPMENT 11400 - 36 05/15/15 DESIGN NO._____ Electrical Subcontractor and make penetration and provide utility lines and drain line seal all penetrations in a manner. Plumbing Subcontractor to sleeves through which the will be installed and to watertight and airtight All wiring except power wiring to the evaporator and condensing units, and lighting shall be by the Kitchen Equipment Subcontractor including wiring of the unit controller. Power wiring to the evaporator and condensing units, and lighting shall be by the Electrical Subcontractor. Electrician to seal all penetrations. 3.05 3.06 3.07 PENETRATIONS A. Where refrigeration lines and all other items and accessories pass through slabs or fire rated walls, the openings or sleeves through which these lines pass shall be sealed in an approved manner with an approved Fire Safety Material. B. The sealing of such openings shall be made using self expanding fire retardant foam sealant as specified in Section 07270: Firestopping. C. Utility Penetration: Each trade to provide penetration to accommodate their respective work. Provide sleeves and stainless steel escutcheon plates for each trade to dress off utility penetrations. Each trade shall be responsible for cutting the hole, provide the sleeve and sealing of respective penetrations. Penetrations should be fire stopped when passing through fire rated construction. ASSISTANCE AND INSPECTION A. Provide assistance to the various trades in locating sleeves and conduits through which the utility lines are to be drawn and make necessary field inspections to check the location of sleeves and conduits and other conditions affecting the Food Service Equipment relative to the space on which each piece of equipment is to be located or its utility connections. B. Field inspections for this purpose shall be made before finished floors are laid in order to make any necessary relocation of utility sleeves or conduits. FIELD QUALITY CONTROL AND TESTING A. NYCSCA Do not start-up the Food Service Equipment until service lines have been tested, balanced, and adjusted FOOD SERVICE EQUIPMENT 11400 - 37 05/15/15 DESIGN NO._____ for pressure, voltage, and all other items, accessories and considerations; and until water lines have been cleaned and treated for sanitation. Before testing, lubricate each equipment in accordance with manufacturer's recommendations. Test each item of operational equipment to demonstrate that it is operating properly, and that controls and safety devices are functioning. Before demonstration of the equipment to the operating personnel, test through authorized service agencies, all mechanical and electrical equipment provided hereunder for operating efficiency and for conformance to all requirements herein specified. Repair or replace equipment which is found to be defective including units which are below capacity or operating with excessive noise or vibration. B. Equipment shall be tested under operating conditions; where possible, all safety devices shall be tested under simulated emergency conditions. C. Such testing shall include, but not be limited to: D. NYCSCA 1. All valves, regulators, gauges, safety devices and sensors. 2. Factory interwiring and/or piping connections. 3. Motor and pump rotations. 4. Calibration of all thermostats, thermometers, heat switches and temperature sensing controls. 5. All heating patterns. 6. Calibration of all refrigeration systems. 7. Pilot lights and gas pressures. 8. Gaskets seals on all pressure vessels. 9. Water level controls. devices for hot spots and heating Walk-in Refrigerators and Freezers: After all lines are connected, the entire system of each walk-in refrigerator and freezer shall be leak tested, checked, evacuated and charged with refrigerant in accordance with Section 15992: CLEANING AND TESTING, Refrigeration Systems - Testing, Dehydration and Charging Article. Do not use the compressor as a vacuum pump. All components and systems shall be tested accordingly. Any defective piece of equipment or device shall be replaced or otherwise corrected and FOOD SERVICE EQUIPMENT 11400 - 38 05/15/15 DESIGN NO._____ shall be re-tested until the equipment is in perfect working order. 3.08 3.09 E. Exhaust Hood: Inspect field-assembled components and equipment installation, including all electrical connections. Test for proper operation. Report results in writing. F. Provide necessary technicians, materials, and equipment required to conduct these tests. G. Remove malfunctioning units, replace with new units, and retest as required and specified above. DEMONSTRATING AND OPERATING INSTRUCTIONS A. After all equipment has been tested and found to be in perfect working order, and before final acceptance of the installation, demonstrate and instruct the operating personnel in the use and maintenance of all equipment provided. B. Provide services of, and manufacturer's technical representative where required, to instruct the designated personnel of the Authority and NYC Department of Education, Office of SchoolFood (OSF) in operation and maintenance of Food Service Equipment. Schedule training with indicated personnel, provide at least 10 days notice to the Authority of training date. As a part of the operating instructions, review data in the operating and maintenance manuals, including maintenance, emergency and cleaning procedures, and procedures for obtaining technical assistance. Demonstrate all phases of operation including start-up and shutdown of all the equipment. C. Provide manufacturer-produced video training aids for all equipment where available. CLEANING AND PROTECTING A. NYCSCA When all the work by this Contract, together with the work of other trades has been completed, clean each and every item of equipment so that all traces of grease, stains, protective coatings, abrasive dusts, markings, scratches, and other foreign matter are completely removed. The cleaning process shall be one which shall eliminate any further cleaning on the part of the Authority with the exception of that which would ordinarily be undertaken daily to maintain accepted standards of sanitation and appearance. FOOD SERVICE EQUIPMENT 11400 - 39 05/15/15 DESIGN NO._____ B. At the end of each work day, remove all debris, empty cartons, crates, and all other items and accessories, from the work areas to a location on the premises designated by the Authority for that purpose, and leave work areas clean and orderly, ready for the following day's work. C. After completing installation of equipment, repair damaged finishes. Clean and adjust equipment as required to produce ready-for-use condition. Protect equipment from damage during remainder of the construction period. 3.10 SPECIAL NOTES A. Equipment listed under "Schedule of Kitchen Equipment" shall match in every respect all mechanical and electrical requirements indicated on the Drawings. B. Dimensions given herein are approximate only, and in all cases where equipment is intended to occupy fixed locations and spaces, the physical conditions of the building are to control the absolute sizes. PART 4 - EQUIPMENT 4.01 GENERAL A. The basis-of-design for the food service equipment is based on the product listed on the Equipment Schedule. Any proposed substitution from the basis-of-design shall meet specified requirements in each and every respect and shall be by a manufacturer and product listed herein. B. The approval of a product substitution that is not listed herein shall be in accordance with the following: 1. Submit requests for substitution in accordance with Section G01630 - Product Substitutions. 2. If the technical data is determined to meet the requirements of the specifications, it is required that the below listed pieces of equipment that can be delivered and plugged in undergo a 90-day test period at a school selected by the NYC Department of Education, Office of SchoolFood (OSF). a. NYCSCA The following items require such a test period: Wire Shelving, Dunnage Racks, High Pressure Power Washer, Mobile Utility Counter, Mobile Hot Food Counter, Mobile Salad Counter, Mobile Cashier Counter, Milk FOOD SERVICE EQUIPMENT 11400 - 40 05/15/15 DESIGN NO._____ Chest, Mixer, Food Processor, Slicer, Toaster, Mobile Pan Rack, Mobile Pot Rack, Reach-In Refrigerator, Reach-In Freezer, Refrigerated Preparation Tables, Electric Steamer with Stand, Coffee Maker, Coffee Warmer, Mobile Heated Cabinet, Scale, Manual Can Crusher, Electric Can Opener, Detergent Storage Cabinet, Smallwares and all other items and accessories that do not necessitate any labor except delivery and installation at the designated area. b. 3. 4.02 No Equipment shall be installed at the Project Site until completion of the testing period and approval of such by the Authority. The decision for approval or rejection of a product option or substitution shall rest solely with the Authority and the NYC Department of Education, Office of ScoolFood (OSF). The other types of Equipment not listed above to undergo the test period will be evaluated on a case-by-case basis within the sole discretion of the Authority. SINKS A. NYCSCA At the test facility, the proposed vendor is responsible for the following services: Delivery and uncrating of proposed item, removal, crating and protected storage of existing item, setting in place and leveling of proposed item, removal of proposed item at end of test period, reinstallation of original item at completion of project, and all other expenses. Such services shall be at no cost to the Authority and/or NYC Department of Education, Office of SchoolFood (OSF). Preparation Sink - One Compartment 1. Length, height, width, overshelf and drainboards shall be indicated on the Equipment Schedule including backsplash, however the bowl measurement shall be 24" long x 24" or 27” wide x 14" deep; location shown on the Drawings. Sink shall comply with general requirements of the Fabrication Article. Refer to the Drawings Details. 2. Smallwares: Sink Drain Tray shall comply with general requirements of the Fabrication Article. Refer to the Smallwares Schedule for the quantity. 3. Plumbing Trim: one (1) 2" indirect waste to floor sink and one (1) swivel spout faucet. FOOD SERVICE EQUIPMENT 11400 - 41 05/15/15 B. C. NYCSCA DESIGN NO._____ Preparation Sink – Two-Compartment 1. Length, height, width, overshelf, backsplash and drainboards shall be indicated on the Equipment Schedule, however each bowl measurement shall be 24" long x 24” or 27" wide x 14" deep; location shown on the Drawings. Sink shall comply with general requirements of the Fabrication Article. Refer to the Drawings Details. 2. Smallwares: Sink Drain Tray shall comply with general requirements of the Fabrication Article. Refer to the Smallwares Schedule for the quantity. 3. Plumbing Trim: two (2) 2" indirect wastes to floor sink and one (1) swivel spout faucet. If the sink is smaller than the one specified above, equip sinks with one 1/2” NPT inlet faucet per sink bowl unless otherwise indicated. Pot Sink (3 Compartment Sink) 1. Length, height, width, overshelf and drainboards shall be indicated on the Equipment Schedule; location shown on the Drawings. Two compartments shall not be less than 27" long x 27" wide x 16" deep with one compartment measuring 36" long x 27" wide x 16" deep. Sink shall comply with general requirements of the Fabrication Article. Refer to the Drawings Details. 2. The wash and rinse compartments may be manifolded to one (1) floor sink. The sanitizing compartment shall be independently drained to a floor sink not routed through the grease trap. 3. First Compartment (36" long x 27" wide x 16" deep) shall be equipped with a sink agitator. 4. The Sanitizing Third Compartment (27" long x 27" wide x 16" deep) shall be equipped with an electric booster heater for sanitizing. 5. Pot Sink Heater Insert: Provide the pot sink insert of the quantity indicated on the Smallwares Schedule Article. Pot Sink Heater Insert shall comply with general requirements of the Fabrication Article. 6. Plumbing Trim: three (3) 2" indirect wastes to be piped to floor sink and two (2) swivel spout faucets. FOOD SERVICE EQUIPMENT 11400 - 42 05/15/15 4.03 DESIGN NO._____ SANITIZING SINK HEATER A. Electric heater to maintain the final sanitizing rinse temperature in the third compartment sink where shown on the Drawings Details; complete with all internal plumbing and wiring ready for external installation to the bottom of sink. N.S.F. and U.L. approvals. B. The heater tank shall be of stainless steel construction and dual reservoir design; one reservoir to contain a permanently submerged heating element, the other to trap and collect soil which can be emptied easily by a convenient drain. C. The heater shall be equipped with a low water cut-off, on-off reset switch and indicator lights or gauge to signal operating conditions. D. Provide unit with all stainless steel front, body and base and a rinse temperature monitor and light that indicates when water reaches the sanitizing temperature. E. Provide drain line to floor sink. installation with Plumbing Subcontractor F. Sanitizing cycle. heater shall be 208 volts, Coordinate 3 phase, 60 Manufacturer: Subject to compliance with specifications. Hatco 4.04 NYCSCA Model 3CS2-9B SINK AGITATOR - WASHER A. Sink Agitator-Washing: Commercial fabrication heavyduty Hydro-Surge Washer designed for easy installation into the side of the 36” compartment (wash/soak) 16" depth pot sink where shown on the Drawings Details. All bearing shall be permanently sealed. Unit shall require no lubrication. No plumbing connection required. B. Circulates water at 500 gallons per minute with a motor speed of 1725 R.P.M. Pump housing and removable intake screen shall be stainless steel. Impeller shall be composed of non-corrosive nickel-steel alloy. Motor shall be equipped with an automatic overload protector to help prevent burnout. Power-on shall be activated by a toggle switch located on the motor easily accessible to the operator. Unit is Underwriters Laboratories, Inc. LISTED. FOOD SERVICE EQUIPMENT 11400 - 43 05/15/15 DESIGN NO._____ C. Electrical: 120 Volt, 60HZ, single phase, 1/3 horsepower, direct-connected pump motor and impeller. Unit shall be supplied with a 15 amp, 6 ft, 120 volt cord, NEMA 5-15P. Manufacturer: Subject to compliance with specifications: Wells Manufacturing Co. 4.05 EXHAUST HOOD AND EXHAUST HOOD FIRE SUPPRESSION SYSTEM A. Type I Exhaust Hood (Ventilator) 1. Ventilator: grease extractor type, UL and NSF listed and labeled. The length, width shall be indicated on the Equipment Schedule and the height shall be 24"; location shown on Drawings. The dimension of the hood and the exhaust ducts shall be checked at the site before fabrication. The bottom of the hood shall be not less than 6'- 6" and not more than 7' above the finished floor. 2. Hood shall be high velocity centrifugal grease extractor with the air inlet opening parallel to the cooking equipment being ventilated and sized to operate at the air quantities and static pressure shown on the Drawings. 3. Hood shall contain removable "extractor inserts" with a grease extraction efficiency of 90%. Extractor inserts shall be constructed of stainless steel and shall contain full-length horizontal self-draining baffles. Extractor inserts shall be constructed to fit in place without any required manual adjustments. Extractor inserts shall be easily removable for periodic cleaning from the floor area immediately in front of the equipment by utilizing an extractor tool. The grease collecting gutter at the bottom of the extractor housing shall slope to a removable stainless steel collecting container. 4. Hood shall be of all stainless steel construction, not less than 18 gauge, type 304. All exposed surfaces shall be a number 3 or 4 finish and nonexposed surfaces: No. 2 finish. Weld all seams and joints with continuous liquid tight welds (internal and external). Non-liquid tight welding (tack weld, spot weld, etc.) is not acceptable. Hood shall be constructed and installed so that grease cannot collect in any portion thereof. No interior and/or exterior gaps and/or holes of any size will be accepted anywhere. 22 NYCSCA Model PW-106 FOOD SERVICE EQUIPMENT 11400 - 44 05/15/15 DESIGN NO._____ 5. Hood shall be equipped with all the necessary number of stainless steel hanger brackets and rods, to suspend the hood(s) from building joists, at front and at rear and/or with continuous angle at rear for attaching to the wall. 6. Hood shall be provided with UL listed vapor proof, grease proof and moisture proof fluorescent fixtures and lamps with lenses sealed vapor tight mounted at a maximum of 48" centers and prewired to a single connection point. Provide light switch for mounting where shown on drawings. 7. Hood built in multiple sections shall have a U.L. Listed joint at section connections, shall be made to appear as one hood with continuous capture and shall be provided with junction boxes for electrical field connections to a single point of control. 8. Hood shall be UL Listed under category "Exhaust Hood without Fire Damper" 9. Duct Collars: Minimum 18 gauge (same thickness as hood), type 304, stainless steel, at least 6” long, continuously welded to top of hood and at corners or fabricate the stainless steel collar with a minimum 1/2” wide duct flange. 10. Provide all necessary trim of the same material and finish of the hood to finish the unit in a workman-like manner. Trim shall include all sectional removable panels (30" max. length) between top of hood and finished ceiling on all exposed sides and at ends. Manufacturer: Subject to compliance with specifications: ACCUREX LLC, A Greenheck Company Model XCEW-NYCSCA AquaMatic Model AM-CND*NYCSCA AVTEC Industries Inc. Model AXWO-NYCSCA Caddy Corporation of America Model SHBC-NYCSCA Captive-Aire Model CND-NYCSCA Duke Mfg Co./SOUTHERN ENGINEERING SYSTEMS Model HVX-NYCSCA Gaylord Industries Model GX2-ND-BDL-NYCSCA Greenheck Fan Corporation Model GCEW-NYCSCA Halton Company/Ventmaster Model CM-EXII-X-B-NYCSCA B. 2 NYCSCA Exhaust Hood Fire Suppression System: Wet-Chemical Fire Suppression System: Pre-Engineered distribution piping designed for automatic detection and release and manual release of fire-suppression agent. Provide connection to the building fire alarm system, coordinate with Electrical. The contractor shall be FOOD SERVICE EQUIPMENT 11400 - 45 05/15/15 DESIGN NO._____ responsible for all final connections and operation of automatic shut-off devices. NYCSCA 1. System shall be of the fixed nozzle, wet chemical. 2. Nozzles: Designed for the hazard to be protected. Type: Stainless steel. Provide blow-off protective cap to protect the nozzles. 3. Provide stainless steel housing/enclosure with cover for the regulating release mechanism, the chemical storage agent tank and all other items and accessories. Cover shall be stainless steel and shall contain an opening for visual status indicator. 4. System shall have full NYC MEA approvals or Approved Agency Certifications and be so marked. 5. All exposed piping shall be stainless steel or chrome plated. 6. The system shall be capable of manual and automatic actuation. Automatic actuation shall be initiated by separation of fusible links and manual actuation by manual pull station (s). The remote manual release shall be located in each path of egress and shall be clearly labeled. 7. Provide system along with all the necessary items and mechanical cable actuated gas main valve. Gas valve(s) shall be installed by a Licensed Plumber provided by the Kitchen Equipment Subcontractor. Refer to Section 15416: Gas Piping System for valve installation. 8. Wiring shall have color-coded, numbered terminal blocks and grounding bar. Spare terminals for fire alarm, red pilot light to indicate fan operation, and control switches shall all be factory wired in control cabinet with relays or starters. 9. Provide double-pole, double throw microswitch(es) (dry contact(s)). This device shall be used to connect to the building fire alarm system. The wiring of the device used for the connection to the Fire Alarm Control Panel shall be the responsibility of the Electrical Subcontractor. Coordinate with Electrical. 10. Provide the following with the fire suppression system: FOOD SERVICE EQUIPMENT 11400 - 46 05/15/15 DESIGN NO._____ 11. a. Two demountable metal frames 8-1/2" by 11" with glass face shall be secured to wall outside of main entrance to kitchen, approximately 60" above floor, with 11" side in the vertical position. Frames shall contain the following information: b. Schematic drawing of hood and duct system in building, showing location in building outline, exhaust fan and duct riser. c. A list of operating instructions for exhaust system requirements complete with blank spaces for entering of dates of hood cleaning. d. A chart for recording inspection history. Provide one (1) school commercial cooking kitchens purple dry chemical (Rated K) portable wall hung fire extinguisher (for fighting oil, gas-type fires in cooking kitchens). Unit shall be mounted on the kitchen wall at a suitable location within 30 feet of cooking appliances, visible from hood area. (Refer to Section 10522: Fire Extinguisher & Cabinets) Fire Extinguisher: Dry Chemical Type Purple K (For Class K Fires) utilizing specially fluidized and siliconized potassium bicarbonate dry chemical Class B flammable liquids and pressurized gases. a. Model: AMEREX CORP. No. A413 b. UL Rating 120B:C c. Nominal Capacity: 20 lbs. Self-Adhesive Visible Wall Sign “Fire Extinguisher” red and white by AMEREX CORP. NYCSCA 12. Provide Self-Adhesive Visible Vinyl Wall Sign “FIRE EXTINGUISHER”, to be placed directly over Rated K Purple Portable Wall Hung Fire Extinguisher in the kitchen. 13. Provide a three year inspection contract for the hood fire suppression system semi-annual inspection required per Section FC 904.11.6 of the 2014 NYC Fire Code. 14. System shall have no energy input requirement. FOOD SERVICE EQUIPMENT 11400 - 47 05/15/15 DESIGN NO._____ 15. Documentation and filing shall be performed as required. Manufacturer: Subject to compliance with specifications: Ansul Company Kidde Fire Systems Pyro-Chem, Inc/Kitchen Knight II 4.06 Model R-102 Model WHDR-260/400 Model PCL-XXX SHELVING & DUNNAGE RACKS A. Wire Shelving (Storage Room): Wire chrome or zinc shelves and plated posts with casters, brakes and bumpers. Shelves shall be 48" long maximum and 24" wide, four (4) tiers high with overall height not to exceed 68". Bottom shelf shall be no more than 2" up from caster. Length and width of each unit as indicated on Equipment Schedule. Heavy duty casters shall be 5" polyurethane with a load rating of not less than 300 lbs, two with brakes. Include donut or revolving bumpers. Provide quantity shown on the Drawings. Size and quantity of units shall conform to field conditions. Manufacturer: Subject to compliance with specifications: Advance Tabco Model #EC-24XX, EC-26, ECPC-64 AMCO Corporation Model #A24xxZP, PC64ZP, AC2S, AC2B Cari-All Inc ADAPTA PLUS Model #Z24xxR, P60, 5C(B) Eagle Foodservice Equipment Model #24xxZ, CP63-Z, CSS(B)5P InterMetro Industries Corp. Model No. N5xxEBR LPI Shelving (SPG) Model #MA24XXC, MG064NFC, DB5, IMPCAS5 Nexel Industries Inc. Model #24XX6EP, CA5SB B. NYCSCA Dunnage Racks - Epoxy Coated - Extra heavy-duty mobile dunnage racks maximum 36" long and 24" wide. Electrostatically applied baked non-toxic epoxy over zinc coated steel; open wire construction with epoxy coated legs. Unit shall be constructed of all welded steel wire or tube with removable wire mat or deck, frame and posts. Fitted with 5" diameter, heavy-duty, double bearing swivel caster with non-marking rubber tires, two casters with brakes. All welded tubular legs are mitered and welded at the corners for maximum strength. Length and width of each unit as indicated on Equipment Schedule. Provide quantity and size shown on the Drawing. Size and quantity of units shall conform to field conditions. FOOD SERVICE EQUIPMENT 11400 - 48 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with specifications: Advance Tabco AMCO Corporation Cari-All Products Inc. Eagle Foodservice Equipment C. Dunnage Racks - Wire, nickel/chrome or zinc plating; maximum 36" long and 24" wide. The nickel/chrome plating shall be finished with a baked on clear coating. The racks shall be for dry storage area only; not to be installed or utilized in can wash room or wet area. Length and width of each unit as indicated on Equipment Schedule. Racks shall be fabricated of basic carbon steel rod Electro-zinc plated all welded construction. Legs shall be welded to all three-frame members and holding the rack surface at 12" above ground level and shall be formed to allow nesting of common sizes. NSF approved Quantity and size as shown on the Drawings. Size and quantity of units shall conform to field conditions. Weight capacity 1,400 lbs. Manufacturer: Subject to compliance with specifications: AMCO Corporation United Steel and Wire Co. 4.07 TABLES A. B. Work Tables 1. Length as indicated on the Equipment Schedule; location shown on the Drawings. . Height to work surface shall be 34" and width shall be 30". 2. Table shall be constructed with stainless steel tops, and provided with drawer, backsplash, stainless steel legs and adjustable bullet feet, undershelf and overshelf or wall shelf. Table shall comply with general requirements of the Fabrication Article. 3. Provide each Work Table with stainless steel housing(s) for convenience outlet(s). Mount housing(s) for outlet(s) as shown on Details. Cook's Table 1. NYCSCA Model #PW24xxZP Model #D24XXC Length as indicated on the Equipment Schedule; location shown on the Drawings. . Height to work surface shall be 34" and width shall be 30". FOOD SERVICE EQUIPMENT 11400 - 49 05/15/15 DESIGN NO._____ 2. Cooks' Tables shall be constructed with stainless steel tops, and provided with one (1) 20" long x 20" wide x 10" deep sink, drawer, backsplash, flanged feet anchored to the floor, stainless steel legs, undershelves and Utensil Rack. Cooks' Tables shall comply with general requirements of the Fabrication Article. 3. Provide each Cook's Table with stainless steel housing(s) for convenience outlet(s). Mount housing(s) for outlet(s) as shown on Details. 4. Plumbing Trim: one (1) 2" indirect waste to floor sink and one (1) swivel spout faucet. 4 C. D. NYCSCA Table with Sink(s) 1. Length as indicated on the Equipment Schedule; location shown on the Drawings. . Height to work surface shall be 34" and width shall be 30". 2. Tables shall be constructed with stainless steel tops, and provided with 20" long x 20" wide x 10" or 14” deep sink(s), drawer, backsplash, flanged feet and stainless steel undershelves. Tables shall comply with general requirements of the Fabrication Article. 3. Provide each Table with stainless steel housing(s) for convenience outlet(s). Mount housing(s) for outlet(s) as shown on Details. 4. Plumbing Trim: One sink: one (1) 2" indirect waste to floor sink and one (1) swivel spout faucet. Two Sinks: two (2) 2" indirect wastes to floor sink and two (2) swivel spout faucets. Equip sinks with one faucet per sink bowl unless otherwise indicated. Mobile Slicer Table 1. Mobile slicer table shall be listed on the Equipment Schedule. Unit shall include three (3) sets of stainless steel channel slides to accommodate standard 18"x26" pans, pans not included. Refer to the Drawings Details 2. Provide with heavy-duty 5" double ball bearing swivel casters, plated finish; four casters with locking brakes. All wheels shall be provided with locking brakes. 3. Verify dimensions manufacturer. with specified Slicer FOOD SERVICE EQUIPMENT 11400 - 50 05/15/15 E. F. 4.08 Mobile Mixer Table 1. Mobile mixer table shall be listed on the Equipment Schedule. The mixer table shall include utensil rack mounted on the left side. Refer to the Drawings Details 2. Provide with heavy duty 5" double ball bearing swivel casters, plated finish, four casters with locking brakes. All wheels shall be provided with locking brakes. 3. Verify dimensions Manufacturer. with specified Mixer Back Counter with Sink 1. Length as indicated on the Equipment Schedule and/or as shown on the Drawings; location shown on the Drawings. Height to work surface shall be 34" and width shall be 30". 2. One (1) 20" long x 20" wide x 10" deep fully coved and welded sink, top, backsplash, base, stainless steel interior shelving shall be constructed same as hereinbefore specified and shown on the Drawings and Drawing Detail and shall comply with general requirements of Fabrication Article. 3. Front of base cabinet shall be provided with flush full height stainless steel doors with removable concealed type hinges, heavy duty chrome plated cylinder locks and full grip pulls all as hereinbefore specified. Provide stainless steel divider panel to close-off sink section from remainder of counter. 4. Counter to rest on 6" high stainless steel base as shown on Drawing Detail. 5. Plumbing Trim: One sink: one (1) 2" indirect waste to floor sink and one (1) swivel spout faucet. HIGH PRESSURE SPRAY CLEANER POWER WASHER (HOSE REEL) A. NYCSCA DESIGN NO._____ Provide high pressure spray cleaner, mobile power washer rated at 600 psi, with soap and sanitizer gravity fed (solenoid) chemical injection method, 115 volt, 75 foot stainless steel manual hose reel with 75 feet high pressure steel braided hose with quick disconnects, a 36" spray gun with wand and nozzle and FOOD SERVICE EQUIPMENT 11400 - 51 05/15/15 DESIGN NO._____ quick disconnects. Unit shall be fully certified and listed as a pressure washer for commercial indoor use. B. Construction: Stainless steel cart, cover, handle, structure and hardware; full locking commercial front casters; float tank with 1" air gap to prevent back flow; commercial electric motor with manual reset thermal overload protection; 35 foot power cord with GFCI and plug; 6’ water inlet hose, with 3/4" garden hose thread; triplex plunger pump. All fluid handling components shall be stainless; 5/16" or 3/8” heavy duty, non-kinking spray hose, non-marking with flex guards and 1/4" brass quick-disconnect sockets at each end; ergonomic spray gun with stainless wand, heat insulating grip, and adjustable nozzle for low/high pressure and stream/spray. C. Features: In-line water filter; adjustable unloader valve, pressure relief valve and thermal relief valve. Adjustable soap and sanitizer selectors with flush feature; pressure gauge, 2000 psi, liquid filled. Discharge shall occur at 160°F. 1. Solenoid Valve. 2. Manual Hose Reel: Stainless steel reel for installation at the machine. Provide 75 feet of hose. 3. Floor Cleaner Attachment: Hummer Jet Junior floor cleaning attachments by Spray Master Technologies. Cleans a 12" wide path with protective hood to eliminate over spray; turbo rotating arms with dual nozzles; low pressure SOAP and High pressure RINSE. 17 E. The power washer station shall consist of: T&S Model #B-0665-RGH or Component Hardware Group, Inc (CHG) Model #K77-8106-BR faucet with vacuum breaker and 3/4" garden hose thread. Electrical: GFCI receptacles to match the specified power of the machine. Locate receptacles on the wall next to the faucet. F. Install where shown on the Drawings. If the Drawings indicate more than one unit, only one power washer unit shall be provided and the faucet and GFCI receptacles shall be installed at the other locations. Manufacturer: Subject to compliance with specifications: Sage Sanitizing Systems Spray Master Technologies NYCSCA Model SM-060107R75 Model SMT-600PEW-SCA-75 FOOD SERVICE EQUIPMENT 11400 - 52 05/15/15 4.09 DESIGN NO._____ SERVING COUNTERS, MOBILE, MODULAR TYPE A. General 1. Counter shall be of length and width as shown on the Drawings x (32"PS, 34"IS, 36"HS) high to work surface to reflect the age population of school. When a building is designed to accommodate children from various grade ranges, for example a K to 8 school, use the equipment and tray slide height appropriate for the lowest grade level. 2. Exterior body shall be constructed of 18-gauge stainless steel and 14-gauge galvanized bottom. Front, end and side panels, intermediate shelves and undershelves: 18 gauge, type 304 stainless steel. All exterior side panels shall be reinforced with overlapping corners and shall be welded in place. All body cutouts shall be reinforced with 14-gauge galvanized channel supports. Coved corners shall protect the plastic laminate from wear and tear and make cleanup easier. 3. Counter top shall be constructed of 14 gauge stainless steel die formed, welded, ground and polish to an uniform finish, front edge to be rolled; back edges and ends flanged down with corners mitered, welded, ground smooth and polished. Top shall be fabricated as one integral unit with square exterior corners. The serving counter shall appear as one continuous top. 4. Understructure of counter shall be with space provided for components specified. 5. Student's side of counter and exposed ends shall be finished with plastic laminate screw-in to the stainless steel panel. Color, pattern and all graphic packages shall be selected by the School or New York City Department of Education Office of SchoolFood (OSF). Submit color, pattern and graphic packages with the Shop Drawing on an elevation plan. 6. Counter to rest on four heavy duty 5" casters with polyurethane tires, with the two at the service side equipped with locks. Toe base to be provided on student’s side. 7. Top and body of counter to be cut out and provided with components as hereinafter specified. 35 11 NYCSCA constructed hereinafter FOOD SERVICE EQUIPMENT 11400 - 53 05/15/15 B. DESIGN NO._____ 8. Provide Station Sign with Lights and Powder Coat Finish where shown. 9. Connection to electric receptacle shall be by a single connection heavy-duty three conductor (one grounding) line cord with heavy-duty plug to match receptacle. All serving counters along with all the ancillary and optional equipment (electrical outlets, lights, heated shelf, etc.) shall be “Daisy Chained” together with a single point connection of a cord and plug, 120V/208V, 1 or 3 phase, 60 HZ with amperage and configuration to be determined by the Manufacturer. The single point connection receptacle shall be located at the beginning of the Serving line. 10. Tray slide shall be 12" wide, constructed of 14gauge stainless steel, with three inverted “V” ridges. Tray slide shall have an alignment and leveling lock for serving counter line-ups, and shall be mounted on stainless steel fold-down support brackets. Location on Student’s side. 11. Fold Down Cutting Board: 10” wide white Polyethylene board with alignment and leveling lock mounted on stainless steel fold down support brackets. Location on the Operator's side. Mobile Hot Food Counter 1. General construction shall comply with the General Paragraph. Counter shall be of the length, width and height to work surface as shown on the Drawings and indicated on the Equipment Schedule. Interior cabinet section to be provided with bottom shelves. 2. Unit to be further provided with the following: ï‚· ï‚· ï‚· ï‚· NYCSCA Stainless Steel Fold-Down Tray Slide Interlocking Device Fold-Down Cutting Board on Service Side Provide tempered glass full length sneeze guard with top shelf, end panels, and fluorescent lights; constructed of 1” round stainless steel tubing with 3/8” tempered glass top shelf with fluorescent light under shelf, 1/4" tempered glass front full length and 1/4" tempered glass end panels, also full length. Unit shall be mounted to undercounter stainless steel reinforced shelf below counter top with heavy duty flange. Entire FOOD SERVICE EQUIPMENT 11400 - 54 05/15/15 DESIGN NO._____ ï‚· ï‚· ï‚· C. Mobile Utility Counter 1. General construction shall comply with the General Paragraph. Counter shall be of length, width and height to work surface as shown on the Drawings and indicated on the Equipment Schedule. Interior cabinet section to be provided with bottom and intermediate shelves; intermediate shelf to be removable. 2. Unit to be further provided with the following: ï‚· ï‚· ï‚· ï‚· D. Stainless Steel Fold-Down Tray Slide Interlocking Device Electrical: unit “Daisy Chained” together with a single point connection located at the beginning of the Serving Line. Electrical Service Panel with Plug at one end and Receptacle at the other end. Mobile Salad Counter 1. General construction shall comply with the General Paragraph. Counter shall be of the length, width and height to work surface as shown on the Drawings and indicated on the Equipment Schedule. Interior cabinet section to be provided with bottom. 2. Unit to be further provided with the following: ï‚· ï‚· NYCSCA unit to have a polished stainless finish. Provide lamps. Electrical: “Daisy Chained” together with a single point connection located at the beginning of the Serving Line. Electrical Service Panel with Plug at one end and Receptacle at the other end. Four (4) electrically heated insulated hot wells. Dry/moist wells individually thermostatically controlled with an adjustable control switch and indicator light in the control panel. Each well shall be fitted with 1" I.P.S. chrome plated bronze drain line at bottom manifold into a single gate drain valve with hose hook-up. Provide drain with flexible hose. Hose length shall extend to floor drain. Each well shall accommodate one 12” x 20”x 6” pan. Stainless Steel Fold-Down Tray Slide Interlocking Device FOOD SERVICE EQUIPMENT 11400 - 55 05/15/15 DESIGN NO._____ ï‚· ï‚· ï‚· ï‚· ï‚· E. Mobile Utility Counter (Water Dispenser (Jet) 1. General construction shall comply with the General Paragraph. Counter shall be of length, width and height to work surface as shown on the Drawings and indicated on the Equipment Schedule. Interior cabinet section to be provided with bottom and intermediate shelves; intermediate shelf to be removable. 2. Unit to be further provided with the following: ï‚· ï‚· ï‚· ï‚· ï‚· NYCSCA Fold-Down Cutting Board on Service Side Provide double deck display case constructed of 1” round stainless steel tubing with 3/8” tempered glass top shelves with fluorescent lights under shelves, adjustable angle 1/4" tempered glass fronts, and adjustable sliding 1/4" tempered glass end panels. Unit shall be mounted to undercounter stainless steel reinforced shelf below counter top with heavy duty flange. Entire unit to have a polished stainless finish. Provide lamps Electrical: unit “Daisy Chained” together with a single point connection located at the beginning of the Serving Line. Electrical Service Panel with Plug at one end and Receptacle at the other end. Refrigerated Pan: NSF-7 certified; 7” deep mechanically cooled insulated cold pan. Fully self-contained condensing unit with a hermetically sealed compressor and thermostat control. The system shall be fully charged with CFC and HCFC free refrigerant and ready to operate. Provide with a 1” I.P.S. drain with drain valve with hose hook-up located at the bottom of the unit on the operator's side. Provide drain with flexible hose. Hose length shall extend to floor drain. Cold pan to accommodate four (4) 12”x20” hotel pans. Stainless Steel Fold-Down Tray Slide Interlocking Device Convenience outlet in base below the counter top for Milk chest Convenience outlet in base below the counter top for Water Jet. Electrical: unit “Daisy Chained” together with a single point connection located at the beginning of the Serving Line. FOOD SERVICE EQUIPMENT 11400 - 56 05/15/15 DESIGN NO._____ ï‚· F. 30 Electrical Service Panel with Plug at one end and Receptacle at the other end. Mobile Cashier Counter 1. General construction shall comply with the General Paragraph. Counter shall be of length, width and height to work surface as shown on the Drawings and indicated on the Equipment Schedule. No doors shall be provided on the service side of the counter. Interior cabinet section to be provided with bottom shelf. 2. Unit to be further provided with the following: ï‚· ï‚· ï‚· ï‚· ï‚· ï‚· ï‚· Stainless Steel Fold-Down Tray Slide Interlocking Device Fold-Down Cutting Board on Service Side Cashier drawer. Convenience outlet in base below the counter top for P.O.S. unit. Electrical: unit “Daisy Chained” together with a single point connection located at the beginning of the Serving Line. Electrical Service Panel with Plug at one end and Receptacle at the other end. Manufacturer: Subject to compliance with specifications: Duke Manufacturing Co. ShelleySteel/Delfield Vollrath WATER DISPENSER (JET) NYCSCA 1. Provide a cold water dispenser where shown on the Drawings. Unit can be placed on a mobile utility counter located on the Serving Line. Stainless steel unit including the side panel and drain tray; superstrong virtually unbreakable polycarbonate 5 gallon bowl and cover; unique evaporator and high efficiency pump cools faster and more efficiently for faster start-ups; two-piece stainless steel, dripless pouring valve shall be sanitary and easy to use and maintain. Refrigeration: 1/6hp. UL, NSF Listed. 2. Electrical: 120 volts, 60HZ. Provide one (1) heavy duty three conductor (one grounding) line cord with plug to match each receptacle. FOOD SERVICE EQUIPMENT 11400 - 57 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with regulations: Grindmaster Corporation G. NYCSCA Model #D15-3 Milk Chest: Refrigerated Milk Storage Cabinet (Commercial Type for Racked Container Storage). 1. The cabinet shall be provided with easily readable thermometer mounted integral to cabinet walls. 2. The cabinet shall be mechanically refrigerated with hermetically sealed condensing unit and cooling coil or plate coil cooling unit. 3. Both exterior shell and inner lining shall be of stainless steel construction. The cabinet shall be supported on an angle frame base with channels or gussets for caster supports. The interior bottom shall slope 1" toward cabinet back to prevent carton from tipping during self-service. Opening shall be provided in the back for ventilation and for access to the refrigeration unit. 4. The cabinet shall be equipped with a top "Upper Door" and "Drop Down" front door full width of the cabinet. Door shall be provided with bumper guards and a locking mechanism with two brass master keys and tags. All cabinets shall be keyed alike. Provide keys with C.P. brass ring and tag, stamped "NYC DOE" and "PIC" for Pupils Serving unit. 5. Condensing Unit: Fully hermetically sealed, aircooled type: self-contained with cabinet. 6. Cooling Unit: Cooling coils or plates. Cooling coils shall be secured to cabinet. 7. Electric Requirements: 1/3 H.P., 120 volts, single phase, 60 HZ. Six feet min. of 3 wire cord and ground plug to match receptacle. 8 Two swivel and two rigid casters with ball-bearing wheels with polyurethane tires (and ball-bearing swivel). 9. The height of the cabinet front with door open shall not exceed 27" from floor to facilitate self-service by small students. 10. Provide flexible drain hose with length to extend distance to floor drain. FOOD SERVICE EQUIPMENT 11400 - 58 05/15/15 DESIGN NO._____ 11. Provide the following additional options: wrap around and corner bumpers and bumper guards on the inside and outside of the doors at the corners and next to the lock. If the manufacturer does not install the bumpers on the unit, contractor shall supply and install all the required bumpers and bumper guards as specified. Manufacturer: Subject to compliance with specifications: Beverage-Air NOR-LAKE True Food Service Equipment, Inc. 4.10 NOT USED 4.11 MIXER A. NYCSCA SMF34Y-1-S (SS) AR082SSS/0 TMC-34-SSS Mixer, Table Type - 20 Quarts 1. The mixers shall be complete with all the listed accessories and installed on the mixer table. Mixers shall be secured to table top with stainless steel bolts or screws as per manufacturer’s written instructions. 2. Heavy-duty planetary mixers with standard finish, equipment and the additional specified requirements. Transmission: gear driven; permanently lubricated. 3. Heavy-duty stainless steel wire bowl guard. Front portion of guard shall rotate easily to add ingredients and to install or remove agitator. Front portion shall also be easily removable with quick disconnects for cleaning in sink. Rear portion of guard can be cleaned in position. Guard shall be in closed position before mixer will operate. Safety interlock prevents operation when guard and bowl are out of position. 4. Bowl Lift: Hand lever or hand crank operated shall raise or lower the bowl as well as automatically locking in place at the top and bottom positions; self-locking in top and bottom position. 5. Safety lever shall opened 6. Provide Smallwares as specified in the Smallwares Schedule. Interlocks: The bowl guard and bowl lift or crank shall be interlocked. The mixer automatically shut down when the guard is or the bowl is lowered. FOOD SERVICE EQUIPMENT 11400 - 59 05/15/15 DESIGN NO._____ 7. Electric Requirements: and magnetic starter phase. Provide a six line cord with plug to 1 HP with load protection switch, 120 volt, single (6) ft. heavy duty 3-wire match receptacle. 8. Controls: “Start-Stop” push buttons and 15-minute timer. Manufacturer: Subject to compliance with specifications: Hobart Model HL200 Blakeslee Model B20-CA Varimixer Model W20A Univex Model SRM20 Globe Food Equipment Co. Model SP20 Globe Food Equipment Co. Model SP20 shall be provided with removable bowl guard 4.12 FOOD PROCESSOR A. Electric operated 4-quart batch bowl and continuous feed food processor located on the table with a convenience outlet rated for the unit. ETL-listed and NSF approved. Provide with standard finish, features, accessories and the additional specified requirements. B. Serrated “S” Blade; rugged unbreakable clear polycarbonate feed tube and batch bowl with cover; motor with temperature controlled circuit breaker to protect against motor burnout; built-in safety switches. C. Electrical Requirement: 120VAC, 60HZ, Nema 5-15P cord D. Provide Smallwares Schedule. as specified in the Smallwares Manufacturer: Subject to compliance with specifications: Waring Commercial Product Division Model WFP16SCD 4.13 SLICER NYCSCA A. Unit shall be a 13" automatic angle feed slicer with tubular food chute mounted on the slicer table as per manufacturer’ written instructions. Provide with standard finish, features, equipment and the additional specified requirements: removable blade sharpeners; permanent ring guard; stainless steel knife; adjustable thickness regulator; food chutes. NSF and UL listed. B. Knife Motor: 1/2 HP, totally enclosed, with permanently lubricated ball bearings and thermally-protected. FOOD SERVICE EQUIPMENT 11400 - 60 05/15/15 DESIGN NO._____ C. Electrical: 115V, 60 cycle, 1 phase. Provide with 6' cord and plug to match receptacle. The switch shall be moisture protected which is illuminated when the unit is on. Push button on-off switches with indicator light; emergency shut-off and restart lockout, as well as automatic blade shut-off following interval of inactivity as determined by the manufacturer; automatic shutoff if carriage is blocked. D. Interlock System: Carriage shall be in home position to start. In the event of a power loss, slicer shall be restarted for operation to continue. Gauge plate shall be closed before carriage can be removed. When carriage is removed, gauge plate can not be opened. E. Tubular Food Chute: 18 gauge, 300 series stainless steel. Chute shall attach to slicer carriage easily, without tools. Attachment and use of chute shall not compromise any safety features of the slicer. F. Unit shall be provided with a lift lever that facilitates raising and tilting the slicer for easy cleaning underneath the slicer. G. Warranty shall include replacement coverage for the knife. Manufacturer: Subject to compliance with specifications: Globe Food Equipment Co.Model# 4975N-13w/699-BAS food chute Hobart Corp. Model# HS9 with tubular food chute BIZERBA Model# GSP-HDwith tubular food chute Globe Food Equipment Co. Model# 4975N shall be provided with stainless steel knife Hobart Corp. Model# HS9 shall be provided with stainless steel knife BIZERBA Model# GSP-HD shall be provided with stainless steel blade/knife 4.14 NYCSCA CAN WASHER A. Unit shall be constructed of 16 gauge #304 stainless steel. Unit shall consist of a coved wash basin with 1” OD tubular equipment supports and a utility sink alongside. Provide with standard features and equipment. B. Entire unit shall be mounted 12" above the finish floor on stainless steel legs and S/S sanitary bullet type adjustable feet. FOOD SERVICE EQUIPMENT 11400 - 61 05/15/15 DESIGN NO._____ C. Provide with the following accessories: T & S #B-1152 with 48" S/S hose and spray head with brush. Double foot pedal valve T & S #B-502 supported on a 1/2" stainless steel bracket. D. Can washer shall have cold and hot water piped with vacuum breakers and check valves. Check valves to be installed downstream of the vacuum breakers. All exposed piping shall be chrome plated. Manufacturer: Subject to compliance with specifications: IMC/Teddy Food Service Corp. 4.15 Model DL-20-1 TOASTER A. Toaster, Two Slices 1. Commercial type two-slot solid state electronic or mechanical pop-up bread toaster. Fully enclosed stainless or chrome plated steel construction with guide wires, timer, color selector knob, crumb tray and automatic ejection/operating lever. 2. Electrical: 120 volts, 60HZ, 1 phase. Provide a six (6) foot heavy duty three conductor (one grounding) line cord with plug to match 20 amp receptacle with stainless steel cover plate. Manufacturer: Subject to compliance with regulations: Toastmaster TOASTSWELL Wells Manufacturing Co. 4.16 Model TP209 Model NBT-2 Model T4C-15A POT FILLER A. Provide a wall mounted pot filling unit. Unit shall include 1/2" NPT female inlet to a faucet, vacuum breaker, 60" flexible stainless steel hose, hook to hold hose when not in use and self-closing squeeze valve. Units shall be mounted on the wall next to the Four-Burner Range. Manufacturer: Subject to compliance with specifications: T & S Brass and Bronze Works Fisher Chicago Faucets Component Hardware Group, Inc. (CHG) NYCSCA B-605 2740 860-CP KN69-3000-VB FOOD SERVICE EQUIPMENT 11400 - 62 05/15/15 4.17 DESIGN NO._____ RACKS A. Mobile Pan Rack: 1. The unit shall be constructed of aluminum alloy and mounted on 5" dia. swivel double-ball bearing casters, two with brakes, and removable polyurethane tires. Unit shall accommodate eighteen (18) full size sheet pans (18” x 26”). Provide with standard finish, equipment, the additional specified requirements and the following accessories: corner or perimeter bumpers. 2. Provide Smallwares as specified in the Smallwares Schedule. Manufacturer: Subject to compliance with specifications: CHANNEL Manufacturing, Inc. Cres Cor InterMetro Industries Kel Max Equipment New Age Industrial Corp., Inc. Wilder B. 15 Model Model Model Model Model Model 401A/011/024 207-1820 RF78N-A33RD APR1818-3/B 1331-CL-PB 407-3-A18NF Mobile Pot Rack shall be a mobile four (4) tier high shelving unit with an overall height not exceeding 68" with casters and brakes. Material: 16 gauge #304 stainless steel with all parts line polished and deburred. Each shelf shall be die-formed slotted or embossed for air circulation. Post mounting members at shelf corners shall be equipped with set screws or aluminum split sleeves to allow setting shelves at any desired spacing. Posts shall be fitted with donut bumpers and casters. Casters: 5" dia. polyurethane swivel, two with brakes. Unit shall be of sanitary, crevice free, vermin proof construction. NSF-approved Manufacturer: Subject to compliance with specifications: IMC/Teddy InterMetro Industries Corp. Market Forge Co. 4.18 WALK-IN REFRIGERATION EQUIPMENT A. NYCSCA UP-XXXX-4L HLS/63UHPS/9986HZ/5HHP/5HHPB Mark III General Requirements: Provide equipment complete with the standard accessories except as otherwise noted and with all the items listed on the Equipment Schedule. After building walls are erected, Contractor shall field measure walls and submit size to box manufacturer within one inch (1"+) plus or minus tolerance. FOOD SERVICE EQUIPMENT 11400 - 63 05/15/15 B. NYCSCA DESIGN NO._____ 1. Location and shape as shown on the Drawings. 2. Equipment shall be quiet in operation and free from objectionable vibration. All parts requiring adjustments or lubrication shall be readily accessible. Walk-in Box Construction 1. Prefabricated, sectional (panel), all metal clad of modular design and construction, designed for easy accurate field assembly. No exposed wood shall be permitted anywhere in construction of unit. Ceiling, walls, corners and all other panels needed to complete the installation shall be provided. All interior corners including floor shall be coved. The minimum over all height of the unit shall be 8’-2” with the quarry tile floor (floorless) or 8’-6” with the specified insulated floor panel. Panels shall be NSF listed with NSF identity on each panel. Provide stainless steel edge caps for exposed edges of ceiling. 2. Panels shall consist of foamed-in-place urethane insulation sandwiched between interior and exterior metal pan gauge checked for uniformity. Nominal panel thickness including door shall be 4”. Section edges shall be of tongue and groove design for correct panel alignment on assembly and shall be provided with NSF approved gaskets on exterior and interior edges to assure an airtight, vapor proof joint without use of caulking agents or sealant. NSF approved gaskets shall be impervious to stains, greases, oils, mildew, etc. Panels shall be joined together by cam locking fasteners built into the edges of the panel. Provide special locking wrench and snap in caps to close wrench holes. Insulation shall be CFC free. 3. Metal Finishes a. Ceiling: Exposed Exterior: 0.040", (min.) stucco embossed aluminum; Interior: 0.040" (min.) smooth aluminum; Unexposed Exterior top: 26 gauge galvanized steel or 26 gauge stucco galvalume steel. b. Wall: Exterior, except door: 0.032" (min.) stucco embossed aluminum; Interior except door: 0.040" (min.) smooth aluminum. Vertical panels shall be designed to anchor directly into floor upon which they are installed using NSF approved method. Panel height: 8’6”. FOOD SERVICE EQUIPMENT 11400 - 64 05/15/15 DESIGN NO._____ c. 4. 3 5. NYCSCA Door: Interior and exterior panel facing of entire door section shall be 20 gauge (min.) stainless steel. Floor: Depressed Insulated Tiled Floor: Floor shall consist of a depressed, reinforced concrete sub-slab. Slab urethane shall be built into this depressed slab and non-slip quarry tile same as the kitchen floor installed on top. The floor shall support uniformly distributed loads of at least 500 lb/sf. Refer to the Drawings Details. Door: Each walk-in shall be fitted with one 34" no more than 36” x 78" standard swing-type entrance door, location and direction of swing as shown on the Drawings. Door shall be constructed in a similar fashion as other panels. The door shall be flush type, finished in and out to match the wall in which located. Doors and door section shall be listed by UL and provided with the following: a. Magnetic core gaskets on the top edge and both sides of the door shall keep the door in a closed position, forming a tight seal; a flexible, dual-blade wiper gasket shall be installed at the bottom of the door. NSFapproved gaskets shall be replaceable and resistant to damage from oil, fats, water and detergent. b. Door shall have reinforcing type of frame around entire perimeter of the door opening to prevent racking or twisting and for hardware attachment. Reinforcing frame shall have thermal breaker. c. Hardware: All door hardware shall be polished aluminum or chrome plated brass. Door shall be equipped with positive action door closure and latch. Hardware shall have provisions for locking and a safety release that prevents entrapment of personnel within the box. Latch shall have integral cylinder type lock supplied with three (3) keys and tags. Provide locking bar with padlock using different set of keys, supply with three (3) keys and tags. Door section shall contain a compact foot treadle to facilitate easy opening of door with foot pressure. Door shall be self-closing with three (3) heavyduty strap-type, cam-lift or spring-loaded hinges. FOOD SERVICE EQUIPMENT 11400 - 65 05/15/15 DESIGN NO._____ Door Jamb Anti-Sweat Heaters: Anti-Sweat heater wires shall be concealed in doorjamb on all four sides. Heater shall have sufficient heating power to prevent condensation or frost formation under all service conditions e. Lighting: No light shall be mounted in the door section. Light switch with pilot light on the exterior and conduit between switch box and outlet box to the light shall be provided. f. 36" high, 1/8" thick aluminum diamond plate on interior and exterior of lower portion of door panel including door. Secure with stainless steel screws. g. A threshold with non-skid striping shall be provided with each door section. Heater wire shall continue beneath the threshold (freezer). h. A 6" dial or digital thermometer shall be included with each door section to monitor the interior temperature. Provide recalibration feature, calibration shall be prominently red lined. For refrigerator: +35oF., for freezer: -10oF. If Refrigerator and Freezer are located back to back, both thermometers shall be installed in front of the Refrigerator with a label for each. i. All doors shall conform to Local Electrical Codes and shall carry the UL Listing Mark. 6. Lighting: Ceiling mounted fluorescent type vaporproof light with protective lamp. Provide all the lamps. Additional Lighting: ceiling mounted fluorescent vapor-proof lights. Provide all the required wiring and lamp(s). 7. Guard Rails: Provide Wall Panels with two (2) rows of protective guardrails. The unit shall be a 1" wide extruded aluminum rail with a vinyl insert. Mount guard rails at 18" and 36" above finished floor and secure with unexposed sheet metal screws. End Caps shall be provided. 8. Pressure Relief Ports shall be required for all Walk-In boxes operating at a temperature of 10oF. or lower. Provide two-way type ports to allow for an increase or decrease of air pressure on the interior of the freezer to equalize with air 7 NYCSCA d. FOOD SERVICE EQUIPMENT 11400 - 66 05/15/15 DESIGN NO._____ pressure on the exterior. Provide ports with automatically controlled, UL approved anti-sweat heaters. Complete device shall carry UL label and be assembled ready for connection. Install port in a wall panel away from the direct air stream flowing from the coils. C. 9. Temperature Rise Alarm: local audio-visual alarm that activates when temperature rises above desired setting. Alarm sensor shall be located in the return air stream of evaporator coil. Flush mounted stainless steel cased temperature alarm shall be located in front of walk-in. If Refrigerator and Freezer are installed back to back, both temperature alarms shall be installed in front of the Refrigerator with a label for each. LED display; fully adjustable high and low set points; switch-able display for Fahrenheit, and Celsius; alarm horn with mute switch; safe and alarm lights; battery backup with battery test switch. All components shall be installed at the factory and sealed caulked tight. No external connections shall be required. When temperature rises above predetermined setting a red light and buzzer activates. 10. Strip Curtains: Energy saving strip curtains to match the width of the door shall be mounted on the door opening frame. Strips shall be 8" wide and .06" thick and overlap by 2". Strip curtain assembly shall be trimmed in the field to sweep on the finished floor surface. 11. Fan Control Switch: Provide at entrance of freezer door time switch toggle and pilot light, to shut blower fan motor of freezer to allow entrance by personnel without fan blowing on them. M.H.Rhodes Series # 74702. 12. Trim: Provide all necessary trim of the same material and finish of the exterior walls to finish off unit in a workman-like manner. Trim shall include all sectional removable panels (30" max. length) between top of the unit and finished ceiling and at ends where boxes abut masonry walls and partitions. Refrigeration Unit 1. NYCSCA Refrigeration System: Remote with preassembled condensing and evaporator assemblies, easily replaceable and serviceable, factory prepiped and prewired of the Manufacturer's recommended horsepower. System shall be fully automatic in FOOD SERVICE EQUIPMENT 11400 - 67 05/15/15 DESIGN NO._____ operation. Each system shall be equipped with a Sporlan "Catch-all" or equal dehydrator with shutoff valves on each side for easy removal. 2. 20 21 3. NYCSCA Condensing Unit: hermetic, semi-hermetic or scroll compressor; air-cooled condenser. Units shall include motor compressor, motor starter, compressor matched to properly sized evaporator(s), condensing unit, fan, receiver, and all the necessary components factory assembled, wired and piped enclosed in weather proof housing mounted on rail curbs where shown on the Drawings. Each unit shall be provided with a crankcase heater, liquid line with filter drier and sight glass, suction line with filter and shutoff valve, contactors or disconnect switches, and high/low pressure control, time clock (for freezers only). a. The compressor's design shall compensate for door intermittent aggregate opening of 4 hours during a 16 hours operation based on an ambient temperature of 100oF. Use of the Walk-In unit shall be considered heavy. b. Pressure Switches: Automatic reset low pressure switch, and automatic or manual reset high pressure cutout. c. On medium temperature systems, a solenoid valve is supplied so wiring between evaporator and condensing unit is not necessary. On low temperature systems, control wiring is required between evaporator and condensing unit to allow for proper operation especially during the defrost cycle. d. Provided with a set of vibration isolators on the platform. Evaporators: Units shall be UL listed, forcedventilation type integral electric defrosting, refrigerant distributor, single or multiple fans and motors, drip-pan deflectors, rust free aluminum housing and all the required accessories. Air discharge shall be parallel to the walk-in ceiling. The expansion valve with strainer, heat exchanger, and inlet and outlet connections shall also be contained within this housing. Provide drip pan and drain pans under uncovered refrigerant connections, and interconnect them with main drain pan. Provide drain lines from FOOD SERVICE EQUIPMENT 11400 - 68 05/15/15 DESIGN NO._____ blower coils and drain pans to floor drain. Unit coolers shall be equipped with mounting brackets. NYCSCA a. Refrigerators (35°F and above): Defrost shall occur during compressor off cycle with evaporator fan running continuously. b. Freezer (10°F or below) evaporators shall have an automatic electric defrost system including heater, time clock, fan delay control, and heated drain pan. 4. Controls: The temperature in each Walk-In unit shall be controlled by means of a thermostat wired to actuate solenoid valve in the liquid line, with the compressor operation controlled by the lowpressure cut-out switch or any other method provided by the Manufacturer and approved by the Authority. Thermostats and low pressure controls shall be adjusted to maintain the room temperature specified. Thermostat: Self-contained remote bulb, liquid filled, reverse acting, adjustable with threedegree differential. Remote bulb positioned in inlet air to the evaporator. 5. All systems shall include pump down cycle to provide additional protection against unwanted refrigerant flow. 6. Piping: Refrigerant piping connecting the condensing unit to the evaporator and condensate drain piping shall be Type L hard-drawn seamless copper tubing with silver brazed joints as per Section 15510: HVAC PIPING. All refrigerant lines shall be insulated in accordance with Section 15512: PIPING INSULATION (HVAC). All condensate drain lines inside Walk-In boxes shall be similarly insulated with 1/2" insulation. All work shall be done in a workmanlike manner. Condensate Drain outside the box: Coordinate with Plumbing: 3/4" copper with approved trap extend to the nearest floor drain. 7. Provide service valves, filter-drier and automatic flow control valve. Each refrigerant system shall include a dehydrator, shut-off valve, vibration eliminators, liquid line solenoid, thermostatic expansion valve and all other fittings and accessories, as required and as needed for the operation of each unit. 8. Provide with the required amount of refrigerant as per the manufacturer’s written instructions. FOOD SERVICE EQUIPMENT 11400 - 69 05/15/15 DESIGN NO._____ D. Unit Controller: Manufacturer can provide as an option an electronic controller board with a panel display that can monitor, display and control the functions of the refrigeration system and diagnose problems from one panel interface. This unit shall be provided with the remote display panel specified herein. This unit can replace the flush mounted stainless steel cased temperature alarm located in front of walk-in but the sensor shall remain. 29 1. NYCSCA Remote Control Panel: Provide flush mounted stainless steel cased digital control panel with visual and audible alarms next to the thermometer on the door panel or in the front wall of each walk-in. Control panel shall allow the user to adjust all the settings and shall include LED display: digital readout of monitored temperature; fully adjustable high and low set points; switchable display for Fahrenheit, and Celsius; alarm horn with mute switch; safe and alarm lights; battery backup with battery test switch. All components shall be installed at the factory and sealed caulked tight. No external connections shall be required. When temperature rises above predetermined setting a red light and buzzer activates. If Refrigerator and Freezer are installed back to back, both control panels shall be installed in front of the Refrigerator with a label for each. E. Electrical Requirements: Condenser fan and Compressor motors complete with magnetic starter and approved thermal protection shall be of the manufacturer's recommended horsepower, 208 volts, 60 Hz, 3-phase. Refrigeration unit including blower motor, timer, solenoid valve, defrost unit shall be of manufacturer's recommended rating, 208 volts, 60 Hz, single phase. All motor shall be Electronically Commutated Motor (ECM). Light and door heater: 120 volts, 60 Hz, single phase. Pressure relief port heater: 120 volts, 60 Hz, single phase, 0.4 amps. Temperature Rise Alarm System: 120 volts, 60 Hz, single phase, 8 watts. Condensate drain line heater wires: 120 volts, 60 Hz, single phase, 15 watts per foot. F. Information Plate: Each Walk-in shall have a plate or plates located in a readily accessible location showing the manufacturer's name and address, model number, serial number, electrical characteristics, including horsepower, voltage, current, cycles, and phase, the amount and type of refrigerant and factory test pressures. Removal of manufacturer's plate or FOOD SERVICE EQUIPMENT 11400 - 70 05/15/15 DESIGN NO._____ identification label is forbidden. Sign showing cleaning instructions, safety procedures and hazard conditions shall also be provided. Plate or plates shall show UL, NSF, Factory Mutual, and the MEA number or Approved Agency Certification listed and/or label. G. 8 Schedule of Walk-In Refrigeration Equipment WALK-IN ITEM NO. SIZE (L x W x H) TEMPERATURE Refrigerator Freezer H. Item No. Qty +350 F -100 F Compressor / Evaporator Schedule CONDENSING UNIT BTU HP Volt PH Amps Qty EVAPORATOR Volt Ph Fan Amps Defrost Amps 27 Item No. Qty REFRIGERANT Lbs of Type Refrigerant COMPRESSOR STYLE CAPACITY (Tons) COMPRESSOR-STYLES: Sc=SCROLL; H=HERMETIC; SH=SEMI-HERMETIC Manufacturer: Subject to compliance with the specifications: American Panel Corp. Artic Industries, Inc. Bally Refrigerated Boxes Kolpak Walk-Ins Kysor Panel Systems Model Series 1 Nor-Lake, Inc Penn Refrigeration Service Corp. TAFCO, A TMP Company Thermo-Kool/Mid-South Industries, Inc. W.A. Brown & Son, Inc. Thermalrite Walk-In Coolers and Freezers Master-Bilt Refrigeration Solutions NYCSCA FOOD SERVICE EQUIPMENT 11400 - 71 05/15/15 4.19 DESIGN NO._____ SHELVING UNITS - WALK-IN A. Provide each Walk-in Refrigerator and Freezer with four tiers of epoxy coated wire shelving around interior walls, except under unit cooler where three tiers of shelving shall be provided. Shelving specifically designed for each walk-in configuration with all necessary components. The size shall be indicated on the Equipment Schedule and layout as shown on the Drawings. B. Wire shelf electrostatically applied baked epoxy over zinc coated steel and epoxy coated posts with casters, brakes and bumpers. Shelves shall be 24" wide, overall height not to exceed 68". Coordinate with Walk-In Manufacturer to insure proper fit. NSF listed and approved. Heavy duty casters should be 5" polyurethane with a load rating of not less than 300 lbs. Manufacturer: Subject to compliance with specifications: AMCO Corporation Model No. A24xxPG, PC64PG, AC2S, AC2B Cari-All Inc ADAPTA PLUS Model No. T24xxR, TP60, 5C(B) Eagle Foodservice Equipment Model No. 24xxE, CP63-E, CSB5P-300 InterMetro Industries Corp. Model No. A2424NK3, 63UPK3, 5MPB LPI Shelving (SPG) Model MA24XXGN, MG064NFGN, IMPCAS5 Nexel Industries, Inc. Model #24XX6Z, CA5SB 4.20 REACH-IN REFRIGERATION EQUIPMENT A. NYCSCA Reach-In Refrigerators and Freezers General 1. Legs: 6" high adjustable, sanitary, stainless steel legs bolted to the base (thread gusset) with corrosion resistant Hex head machine bolts. 2. Cabinet interior and exterior front, sides and doors: 22-gauge stainless steel with #4 finish. Where back of unit is exposed to view, provide stainless steel back. Stainless steel door liner. Exterior top, bottom and rear shall be of aluminized steel or galvanized steel. All exterior joints and seams fold in without lap joints. No exposed raw edges. 3. Insulation: All cabinets and doors shall be insulated with a minimum of 2" thick self extinguishing non-CFC polyurethane insulation foamed in place. FOOD SERVICE EQUIPMENT 11400 - 72 05/15/15 DESIGN NO._____ 4. Doors: Stainless steel exterior with stainless steel interior to match cabinet liner. Reach-in shall be fitted with solid full-door. Doors shall be designed to remain stationary when open 90o or more. All doors shall be provided with safety stops to prevent possibility of damage to adjacent equipment. Door gaskets: one piece magnetic; Lifetime cam lift hinges; self-closing doors with cylinder lock (keyed alike). To avoid possibility of persons being accidentally trapped inside units, all doors shall open from the inside with a pressure of 10 lbs. or less. NOTE: NYCSCA All keys shall be Chrome Plated Brass. Provide total of six (6) keys. They shall each have an aluminum tag stamped with the letter "Ref" (for Refrigerator) or "Frz" (for Freezer). 5. Control Panel: Provide digital temperature control on each refrigerator and freezer with visual and audible alarms. Provide recessed remote dial type digital thermometer mounted in mullion or grouped with the controls that shall include as a minimum a power indicator signal light and high temperature alarm. All panels shall be clearly marked in a permanent fashion designating whether unit is a refrigerator or a freezer. 6. Lighting - Automatic: Each Refrigerator or Freezer shall be equipped with interior recessed lighting. Receptacle, bulb, and all other items and accessories shall be located out of the product zone and recessed into interior ceiling of unit and completely shielded and protected with a highimpact resistant, translucent plastic diffuser for maximum light and protection from contract or bulb breakage. All light bulbs shall be readily replaceable. Provide light switch at each door opening; switch shall operate automatically by opening or closing any door. Light or lights shall be extinguished only if all doors are in a closed position. Bulbs shall be of the 120 volt rating type. 7. Shelves and Tray Slides: All interiors shall be multi-purpose and interchangeable designed to accommodate standard chrome plated or epoxy coated shelving and/or tray slides readily installed or changed in the field. None of the aforementioned shall require factory installation. Tray Slides, adjustable: Each section shall be provided with 16 gauge stainless steel angle type FOOD SERVICE EQUIPMENT 11400 - 73 05/15/15 DESIGN NO._____ spaced on 3" centers to suit 18" by 26" pans supported on the bottom. Shelves: Three chrome-plated or epoxy coated wire shelves per section. Shelf support pilasters shall be 16-gauge stainless steel with shelves adjustable at 1” increments. Shelves shall be readily removable for cleaning by snapping them off and be capable of being replaced in position in the same manner. NYCSCA 8. Refrigerating Unit: Self-contained refrigerating units of the air-cooled hermetically sealed type or any other type by the manufacturer. All components of the refrigeration or freezer system shall be mounted on top of the cabinet that can be easily removed and replaced if required. Machine compartment shall be the full length and depth of the cabinet. Removing or remounting plenum chamber and assembly shall not require disconnecting, evacuating, recharging or disturbing the refrigeration system. Provision shall be made to carry off condensate from top of box in the event of evaporator heater failure. System shall be completely outside food zone to maximize internal storage space. The unit shall be of sufficient capacity to maintain an average temperature of +38oF. in the food compartment of the refrigerator; 0oF. in freezer, with a room temperature of 100oF. and the unit operating 16 hours in each 24 hours period. The use shall be considered heavy. The refrigerating unit shall be provided to meet all the requirements, rules and regulations of the Fire Department, Bureau of Combustibles or any applicable Code or Ordinance of the City of New York. 9. Electric Requirements: All motors shall be of sizes recommended by the Manufacturer: under 1/2 HP, 120 volts, single phase; 1/2 HP and over shall be 208 volts, three phase; automatic overload protection. Provide 120 volt or 208 volt, single phase or three phase circuit as required. Connection to electric receptacle shall be by a six-foot heavy-duty three conductor (one grounding) line cord with heavy-duty plug to match receptacle. 10. Information Plate: Each unit shall have a plate or plates located in a readily accessible location showing the manufacturer's name and address, model, serial number; electrical characteristics, including voltage, current cycles, amps, and phase; the amount and type of refrigerant and factory test pressures; and the UL Label. Removal FOOD SERVICE EQUIPMENT 11400 - 74 05/15/15 DESIGN NO._____ of manufacturer's plate or identification label is forbidden. Each cabinet shall carry the seal of both the UL and NSF to indicate compliance. 11. B. Provide Smallwares as specified in the Smallwares Schedule. Refrigerator (Reach-In Type): All refrigerators shall be of a commercial type listed by UL and NSF to ensure the maximum in safety, performance and sanitation and constructed as specified in the Refrigerators & Freezers General Paragraph. One Section shall be wide-body and two sections narrow-body models. Provide with adjustable angle type tray slides. Unit shall be listed on the Equipment Schedule and located where shown on the Drawings. Full door with door locks. Manufacturer: Subject to compliance with specifications: One Section Continental Refrigerator Delfield Traulsen True Food Service Equipment Victory Refrigeration Co. DL1RE-SS/SCA SSR1-S RHT132WUT-FHS TR1R-1S RS-1D-S1-EW Two Sections DL2R-SS/SCA SSR2-S RHT232NUT-FHS TR2R-2S RS-2D-S1 Victory and Continental shall include optional stainless steel interior door liner. C. NYCSCA Freezer (Reach-In Type): All freezers shall be of a commercial type listed by UL and NSF to ensure the maximum in safety, performance and sanitation and constructed as specified in the Refrigerators & Freezers General Paragraph. . One Section shall be wide-body and two sections narrow-body models. Refrigerating unit shall be equipped with hot gas Thermo bank type automatic defrost. A low temperature type gasket shall be installed on doors. Provide energy saving automatic non-electric condensate evaporator of the size recommended by the Manufacturer; no plumbing is required. Provide with adjustable epoxy coated or chrome-plated wire shelves. Unit shall be listed on the Equipment Schedule and located where shown on the Drawings. Full door with door locks (same combination as refrigerators). FOOD SERVICE EQUIPMENT 11400 - 75 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with specifications: One Section Continental Refrigerator Delfield Traulsen True Food Service Equipment Victory Refrigeration Co. DL1FE-SS/SCA SSF1-S RLT132WUT-FHS TR1F-1S FS-1D-S1-EW Two Sections DL2F-SS/SCA SSF2-S RLT232NUT-FHS TR2F-2S FS-2D-S1 Victory and Continental shall include optional stainless steel interior door liner 4.21 REFRIGERATED PREPARATION TABLES A. NYCSCA Refrigerated preparation tables shall include a prep area on top that provides a solid surface; cooled compartments (refrigerated rail) for ingredients; and refrigeration below. NSF 7 compliant. 1. Cabinet exterior front, back, sides, louver assembly and doors shall be constructed of heavy gauge stainless steel; cabinet interior and door liners of anodized aluminum and exterior cabinet bottom of galvanized steel. 2. Stainless steel doors with handle and anodized aluminum liner shall be provided. The door self closes at less than 900 and also includes a stay open feature at 1050. Easily removable for cleaning, vinyl magnetic door gasket shall assure tight door seal. 3. Both the cabinet and doors shall be insulated with an average of 2" thick high density, non-CFC, foamed in place polyurethane. 4. A full length reversible NSF approved white polyethylene cutting board shall be provided. 5. Pans and Cover: Unit shall accommodate standard full, half or third size pans up to 6” deep. Provide stainless steel 4” deep insert pans. The pan cover shall be constructed of stainless steel and easily removable for cleaning. 6. Standard interior arrangements shall include two (2) epoxy coated wire shelves per door, mounted on pilasters. These are adjustable in 1/2" increments, allowing for a minimum of 1½" spacing between shelves. 7. Provide unit with brakes. high heavy-duty casters with FOOD SERVICE EQUIPMENT 11400 - 76 05/15/15 DESIGN NO._____ 8. Refrigeration System: Performance rated self contained refrigeration system utilizing environmentally safe CFC and HCFC free refrigerant, energy efficient. The self-contained refrigeration system shall cool the cabinet interior as well as the ingredient rail. Features shall include electric or hot gas type condensate evaporator. Standard operating temperature: 33° to 41°F. Provide unit with interior thermometer. NSF 7 compliant. 9. Electrical: Connection to electric: 8’ long cord with plug to match receptacle. Electrical Requirements: 115V, 60 HZ, 1ph Manufacturer: Subject to compliance with specifications: Continental Refrigerator Delfield Traulsen True Food Service Equipment, Inc. Victory Refrigeration Co. Model Model Model Model Model CPT67-SS 18660PTB-SS VPS66S TPP-60-SS VPT-65-SS 4.22 ICE MAKER/STAINLESS STEEL STORAGE BIN (SELF-CONTAINED AIR COOLED) A. Provide the Self-Contained Air-Cooled Ice Machine mounted on the Stainless Steel Storage Bin designed to produce individual ice cubes where shown on the Drawings. Provide ice maker and storage bin as a single unit completely factory assembled, wired and tested with only water, electric and drain connections required for operation. Panels shall be easily removed and all components accessible for service. Ice maker shall sit on top and feed ice directly into the storage bin. Operation of ice maker shall be automatic with a control to cycle unit by the rise or fall of ice cube level in bin. Provide a means for the constant draw-off of water, to prevent the accumulation of impurities. UL and NSF listed B. Ice Maker with Storage Bin – Air Cooled 25 1. NYCSCA Ice Maker: rated in accordance with and certified to comply with ARI Standard 810, having a 24-hour production capacity of 400 lbs at 90°F air and 70°F water temperatures. Ice Maker shall be certified to NSF Standard and display the symbol of the certifying agency. Ice Maker shall include, as standard equipment, the following: stainless steel exterior; antimicrobial agent protection; stainless steel evaporator; built-in control board that will sound an audible warning FOOD SERVICE EQUIPMENT 11400 - 77 05/15/15 DESIGN NO._____ when the Ice Maker is in need of service; R-404A refrigerant; compartmentalized design keeps electrical components in a dry environment; isolated evaporator compartment; air cooled condenser filter easily removable from the outside. Filter medium shall be dishwasher safe and reusable. 34 2. Stainless Ice Storage Bin sits beneath the ice maker: Top-hinged front-opening door for topmounted ice maker; stainless steel exterior design for easy cleaning; sturdy construction for top mounted icemaker factory install; foamed-in-place polyurethane insulation, in all bin walls and bottom. Interior of bin shall consist of a polyethylene liner for sanitary storage and shall be protected with antimicrobial agent. Provide a convenient built-in stainless steel scoop holder along with the ice scoop of the size and material recommended by the manufacturer. Provide unit with stainless legs. 3. Provide manufacturer recommended top kit adapter required to mount the Ice Maker (22” wide) unit in top of the ice storage bin. (Hoshizaki America, Inc. Model HS-2033) C. Before connecting water to the ice machine, water supply should be treated with a filtration system. Provide NSF tested and certified to ANSI/NSF Standards for taste, odor and chlorine reduction. Filter shall be FDA compliant and as specified by the Ice Maker’s manufacturer. Include the filter in the Shop Drawings. D. Electrical: AC Supply Voltage 115V/60/1 or 208/60/1 as required; 20amp Max Fuse Size or HACR Circuit Breaker. Plumbing: Independent potable water supply: 3/8” or 1/2” OD copper with vacuum breaker. Independent drain connection: 3/4” FPT; Storage Bin: 3/4” FPT drain located in the bottom center back of the unit. Manufacturer: Subject to compliance with specifications: Hoshizaki America, Inc. Manitowoc Ice, Inc. Scotsman Ice Systems 4.23 NYCSCA Model KM-600MAH/B-500SF Model ID0502A/B-570 Model C0830MA-32B/B530S MOVED TO SERVING COUNTER ARTICLE 4.09 FOOD SERVICE EQUIPMENT 11400 - 78 05/15/15 4.24 GAS HEATED EQUIPMENT A. NYCSCA DESIGN NO._____ General Requirements: Provide all the equipment along with accessories listed in the Equipment Schedule and where shown on the Drawings. All equipment shall be provided in accordance with the following requirements: 1. Where available, all gas heated equipment shall be provided with electric ignition. When electric ignition is not available, safety type pilots shall be provided. 2. Safety pilots shall be of the 100% safety type that will prevent the escape of unburned gases in the event of accidental pilot outage and shut off gas to main burner and pilot. The safety pilot lighter button shall be located above the oven door and be easily accessible for lighting. 3. All equipment under the exhaust hood shall be interlocked with the exhaust fan so that the equipment cannot be used without the exhaust fan on. Solenoid valves in the input gas line shall be down stream from the pilots. 4. All equipment, burners, valves, safety pilots and thermostats shall have "American Gas Association" approval. All electrical equipment shall comply with the requirements of UL and the NYC Bureau of Electrical Controls. 5. Consult with the Gas Company as to the type of gas to be furnished and arrange for inspection and adjustment of burners, nozzles, and other items and accessories of appliances, so that they will operate properly and safely with the type of gas supplied. 6. All gas fired equipment shall be properly insulated so that when fired at maximum heat no outside surfaces handles, etc., are sufficiently hot as to produce burns when touched. 7. Where back and/or sides of each unit are exposed to view, provide back and/or sides with stainless steel finish. 8. All gas appliances shall be labeled with MEA approval numbers or Approved Agency Certification listed and/or label. FOOD SERVICE EQUIPMENT 11400 - 79 05/15/15 B. NYCSCA DESIGN NO._____ 9. All equipment under the exhaust hood requiring electrical connection can be plugged into waterproof receptacle (s) with the GFCI circuit breaker with the reset button located in the panel that control said receptacle (s). 10. Provide Smallwares as specified in the Smallwares Schedule. Four Burner Range (Gas) 1. Range shall be of the model number indicated on the Equipment Schedule and shall comply with the Gas Heated Equipment General Requirement. All air required for combustion shall be provided from the front. Provide an oven gas shut-off valve to service the oven while the top section burners and other units continue to function. Provide with standard finish, equipment and the additional specified requirements. 2. Top Section: Four high input burners rated at 33,000 or 40,000 BTU/hr each and controlled by individual pilots and control valves. Oven Section: Porcelain enamel oven interior. One oven rack and two rack positions. Thermostat adjusts from 150oF. to 500oF 3. Provide with the following options: a. S/S front and S/S adjustable legs b. Two oven shelves c. Factory installed watertight explosion proof solenoid valve in the input gas line, down stream from the pilots that shall interlock with the exhaust hood fan. Operating voltage shall be 120V, 60HZ. Coil shall be high temperature type rated at 212oF. d. S/S double deck high self-assembly with integral flue. e. Factory installed A.G.A. approved gas pressure regulator. f. LH and RH gas manifolds capped and covered. g. Rear tee gas manifold connection. 4. Gas Requirements: 180,000 – 182,000 BTU/HR (natural gas) Electrical Requirements: 120V, 60HZ, 1 Phase Solid electrical connection to the explosion proof solenoid valve. 5. Provide Pot Filler next to the range. FOOD SERVICE EQUIPMENT 11400 - 80 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with specifications: Vulcan-Hart Corp Garland Model GH45 Series Model M44R C. NOT USED. D. Spreader Plate: Heavy-duty spreader plate designed to battery with all gas range units. Seventeen (17") wide. Polished cold rolled steel and formed front rail. Stainless steel front manifold cover. Unit to have stainless steel legs and back. Manufacturer: Subject to compliance with specifications, Vulcan Hart Corp. Garland E. NYCSCA Model No. S17D Model No. 40-17SP Convection Oven (Gas) 1. Provide gas-fired double deck convection oven (bake oven) of the model number indicated on the Equipment Schedule and the unit shall comply with the Gas Heated Equipment General Requirement. Unit shall accept 18" x 26" standard full-size bake pans. Doors to open and close simultaneously with one handle. Electrical cord with plug to match receptacle for each deck. 2. Features: Porcelain on steel oven side linings, door linings and rear fan cover. 5 racks/10 rack positions. Two multipane (glass) window doors with swing and door gaskets; Doors shall have dual pane thermal glass windows with cool to touch door handle (s) and simultaneous operation. Interior oven lights in each deck. Stainless steel front panel including doors; stainless steel adjustable legs; stainless steel drip pan in each oven cavity. 3. Electronic spark ignition, including automatic pilot system with 100% safety shut off. Temperature shall be controlled by individual adjustable thermostats with graduations for a temperature range of 200oF. to 500oF. and an off position. Oven shall have 60 minute electrical timer with a continuous sounding buzzer. Each motor with thermal overload protection. Electric interlock system shall be provided to shut off blower motor and gas supply to the oven burners when the oven doors are opened during operation. Gas supply to oven shall shut off if electricity goes off. FOOD SERVICE EQUIPMENT 11400 - 81 05/15/15 DESIGN NO._____ 4. Provide interlock oven ignition with hood exhaust fan so oven cannot be operated without hood exhaust being in operation. Bake oven shall be provided with rear gas connection with manual shut-off gas valve and factory installed A.G.A. approved adjustable gas pressure regulator. 5. Gas Requirements: 120,000 - 140,000 BTU/HR (tot.) (Natural gas) Electrical Requirements: 115V, 60 HZ, 1 ph (total – fans) Manufacturer: Subject to compliance with specifications: Blodgett Garland F. NYCSCA Model DFG-100 Double Model MCO-GS-20-S Double Deck Oven 1. Provide gas-fired double deck sectional oven of the model indicated on the Equipment Schedule. Unit shall comply with the Gas Heated Equipment General Requirement. Oven shall consist of two (2) decks stacked one on top of the other, each activated by separate controls outside the heat zone, front serviceable. One (1) bottom roast deck 12" high and one (1) top bake deck 7" high. Oven shall be the combination of the two independent decks with single, manifold gas connections and flues. Oven shall be provided complete with all the accessories and additional requirements specified. 2. Construction shall be welded stainless steel top, front, back and sides, and shall be fully insulated on all sides. Ovens shall be supported by stainless steel adjustable legs. Doors shall be counterbalanced with concealed hinges and chrome plated tubular steel handles. Separate burner door shall be provided for ignition, cleaning and adjustment. Both compartments shall be lined with aluminized steel, and decks shall be of 12 gauge press-formed, reinforced and flanged steel. Each section shall be gas heated by a free-floating, easily removable, duplex-type burner controlled by a thermostat with range of 150°F to 500°F or 200°F to 500°F. Oven shall have automatic lighting and gas shut off device in case of pilot outage. 3. Main gas valve, temperature control valve, and safety pilot valve shall be fully within section body and shall be easily accessible through a covered and ventilated compartment in the front. FOOD SERVICE EQUIPMENT 11400 - 82 05/15/15 DESIGN NO._____ 4. Provide rear manifold gas connection and factory installed AGA approved adjustable gas pressure regulator. 5. Oven shall be provided with factory installed watertight explosion proof solenoid valve in the input gas line downstream from the pilots that shall interlock with the exhaust hood fan. 6. Gas Requirements: 75,000 – 80,000 BTU/HR. (tot). Electrical Requirements: 120V, 60Hz, 1ph Solid Connection for watertight explosion proof solenoid valve Manufacturer: Subject to compliance with specifications: Blodgett Garland G. NYCSCA Model 961/951 Model G2121-71 Pressure Steamer 1. Provide steamer indicated in the Drawings Equipment Schedule, of the design, construction and material as specified herein. 2. Compartments: Steamer shall have two cooking compartments. Compartment shall be fabricated and welded to form a rigid one piece body, having back and both side walls constructed as one continuous piece of equipment. Body shall be made of 3/16" stainless steel interior. Each compartment shall be supplied with steam by a quick opening safety throttle valve conveniently located at the front. Steam valves shall be arranged so that doors cannot be opened until the steam is shut off. Each compartment shall have separate outlet with valves arranged to prevent intermingling of odors. 3. Door: Compartment doors shall be suspended on supporting arms which are hinged to compartment; hinges shall be equipped with pins and graphite bronze bushings (both removable). Doors shall be full floating type, not directly hinged but flexibly supported. Doors shall be sealed by wheel operated ball bearing pressure screws located at the center on door arms, which shall drive doors against compartment faces exerting equalized pressure. Doors shall always seat properly without adjustment, regardless of wear on gaskets or hinges. Gaskets shall be special and securely fitted into doors without the use of tools. Doors shall be cast aluminum fitted and stainless metal liners. Doors may be secured by an approved hinge cam lever locking device. FOOD SERVICE EQUIPMENT 11400 - 83 05/15/15 NYCSCA DESIGN NO._____ 4. Supports: Compartments shall be supplied with supports for steaming pans consisting of non automatic pull-out shelves of stainless steel, reinforced with heavy welded bar frames or die formed 14 gauge stainless steel. Shelves shall be mounted on bronze rollers. 5. Heating: Steamers of the full automatic gas operated type shall be provided with gas, water supply and steam pressure automatically controlled. a. The steam shall be supplied from an ASME tubeless type boiler located in the base of steamer enclosed by stainless steel panels. b. The boiler shall be heated by cast-iron gas burners connected to a concealed manifold. c. Steamer shall be equipped with automatic controls and electronic spark ignition. Outlet valves shall be connected to steam valves. Each compartment shall be fitted with thermostatic air vent. Provide specially designed regulator to control fuel consumption automatically; line strainer, automatic water regulator or feeder low water cut-off, timer, 100% safety pilot, electric controls and automatic boiler blowdown actuated by each use. Cutting of electric power shall cut off gas supply to boiler but not affect the pilot. Boiler safety valve handle shall be located in a frontal position in the base cabinet clearly visible with identifying tag and readily actuated without danger. 6. Base - Steamer shall be mounted on adjustable feet of the same material as the steamer and be secured to floor by means of stainless steel bolts and lead shields. Provide rear mounted junction box for solid connection of electric power for controls. 7. Steamer electronic ignition system's design shall interlock with exhaust hood fan. Steamer shall be provided with factory installed A.G.A. approved adjustable pressure regulator. 8. Before connecting water to unit, water supply should be analyzed and treated to make sure hardness is no greater than 2.0 grains, pH level is within the range of 7.0-8.5. Water which fails FOOD SERVICE EQUIPMENT 11400 - 84 05/15/15 DESIGN NO._____ to meet these standards shall be filtered. Provide EV9797-80 Kleensteam II Single System as manufactured by Everpure or 3M Water Filtration Products, SF165 System by 3M Company. 9. Gas Requirements: Water Requirements: Electrical Requirements: 10. 200,000 BTU/HR 1/2" I.P.S., 25 psi (min) 120V, 60HZ, 1PH. Water supplied to steamer shall be provided with vacuum breaker and check valve downstream of vacuum breaker. All exposed piping shall be chrome plated. Manufacturer: Subject to compliance with specifications: Cleveland Range Market Forge Vulcan-Hart H. NYCSCA Model PGM-200-2 Model 2AM36G200A Model VHL2GPS Braising Pan, Tilting (Skillet) 1. Gas Tilting Open Base Skillets shall be of the model number indicated on the Equipment Schedule and the unit shall comply with the Gas Heated Equipment General Requirement. 2. All polished stainless steel construction with center spout and 9 inch deep pan; sanitary seamless tilting pan; seam-welded pan body; uniformly heated S/S clad cooking surface; fully enclosed burner assembly. Control: Adjustable, Electronic Thermostat controls temperature or solid state temperature controls. Power switch with indicator or pilot lights. Manual reset hi-limit safety cut-off. Water resistant controls and housing. Tilt Mechanism: Self locking worm gear; manual operated pan tilting. Counterbalanced pan cover with handle and condensate vent or shield. Open type (without cabinet) stainless steel base. Stainless steel legs secured to the floor with stainless steel bolts. Gallon and liter marking Flanged Feet Interlock with the exhaust hood fan 3. Gas burner shall be of the safety type electronic spark ignition and automatic shutoff. with tilt FOOD SERVICE EQUIPMENT 11400 - 85 05/15/15 DESIGN NO._____ 4. Include receiving pan support and double pantry faucet with swing spout and mounting bracket for either right-side or left-side faucet mounting as shown on the Drawings. 5. Position unit centralized over floor trough. 6. Gas Requirements: 100,000 - 150,000 BTU/HR. Electrical Requirements: 120V, 60HZ, 1ph (Electrical cord with plug to match receptacle) Manufacturer: Subject to compliance with specifications: Cleveland Range, Inc. Groen, Unified Brands Legion Industries Inc. Market-Forge Corp. Vulcan - Hart Corp. 4.25 Model Model Model Model Model SGL-40-TR BPM-40G TGSE-2440-9 No. 40P-STGL VG40 TROUGH WITH GRATING A. Provide 6” deep fabricated trough of the length and wide shown on the Drawings. Construct of 14-gauge stainless steel, fully welded with all corners fully coved; anti-spill design directs waste water away from pour-path towards the drain; accepts stainless steel subway type grating; removable grate for periodic cleaning; s/s clips welded to sides for securing within floor; s/s waste cup with perforated removable stainless steel basket and cover. Trough bottom shall be provided with a built-in pitch towards waste for complete drainage. Provide with flashing clamp. Designed to accommodate floor tile installation, align trough and grating with finished floor. Trough shall be constructed in accordance with Details shown on the Drawings. B. Subway Grating: Stainless steel type 304 flat bars with 1/2” rods welded to flat bars in accordance with Details shown on the Drawings. Grate to sit flush with floor on all four (4) sides. C. Provide with the following: Drain accessories. D. Install to catch any liquid from the Braising Pan, Tilting (Skillet) and Steamer (s). Products manufactured by the following manufactures, modified to comply with specifications, are acceptable. Advance Tabco Model No. FRGAV-X IMC/Teddy Model No. ASFT-XXX-SG-ATS Hudson Food Service Equipment NYCSCA FOOD SERVICE EQUIPMENT 11400 - 86 05/15/15 4.26 NYCSCA DESIGN NO._____ MOBILE STEAMER/HOLDER (COUNTERTOP) UNIT - ELECTRIC A. Provide connectionless countertop stand mounted 6-pan steamer unit of the model number indicated on the Equipment Schedule. Unit shall be provided with the stainless steel stand with casters and brakes. Pan capacity of 6 (2.5" deep, 12"x20") or 4 (4" deep 12"x20") pans. Unit shall be capable of producing steam at 212°F with no water or drain connection required. NSF approved holding vessel. Unit is to have inverted convection fan technology. B. Features ï‚· 14 gauge reinforced stainless steel cavity ï‚· Insulated cavity and double door panel ï‚· Heavy refrigeration style door handle with magnetic latch ï‚· Stainless steel wire racks positioned to support 2.5", 4", or 6" deep pans ï‚· Inverted flow convection fan in cooking chamber ï‚· NSF approved holding cabinet ï‚· Open door while cooking ï‚· Heating element external to compartment and not exposed to water ï‚· 3 gallon capacity water reservoir ï‚· Easy to read and operate temperature gauges, thermostat and timer ï‚· Controls: on/off switch; indicator lights; low-water protection system, warning light and auto-shutdown. ï‚· Unit to include all necessary plugs, cords, hoses etc. for installation and operation ï‚· NSF listed as both steamer and holding cabinet ï‚· UL listed C. Mobile Stand: Unit shall be provided with a mobile stainless steel stand. Secure the unit to stand in accordance with the steamer manufacturers’ instructions. Stand shall be 14-gauge stainless steel all welded construction with edges complying with referenced SMACNA standard. Legs: 16 gauge stainless steel tubing welded into fully enclosed stainless steel sanitary gussets. Feet: casters with brakes. Undershelves: 16-gauge stainless steel welded to legs. D. Provide with full size stainless steel pan specified in the Smallwares Specifications Article and of the quantity indicated on the Smallwares Schedule. E. Electric Requirements: 208 volt, 12 kW, 3-phase; NEMA: 15-50P FOOD SERVICE EQUIPMENT 11400 - 87 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with specifications: Intek Manufacturing 4.27 Model No. XS-208-12-3/10CA COFFEE EQUIPMENT A. Coffee Maker, Pour-Over (Electric) 1. Unit shall consist of an electric stove equipped with at least two heating elements and the coffee making equipment. No plumbing required. a. The body of the stove: stainless steel polished to a satin finish. b. Coffee making equipment: one (1) 12 cup semiwide Pyrex glass decanters. c. Provide Smallwares as specified in the Smallwares Schedule. 2. Electric Requirements: 120-volt, single phase with a six feet three-wire cord with plug to match receptacle. Manufacturer: Subject to compliance with specifications: Bloomfield Industries Bunn O Matic Cecilware Wilbur Curtis Company Inc. B. Model Model Model Model No. No. No. No. 8571 VPS CS-3 CAFÉ 3DB Coffee Warmer (Electric) 1. Electric stove equipped with two heating elements. The body of the stove same as the coffee maker. 2. Electric Requirements: 120-volt, single phase with a six feet three-wire cord with plug to match receptacle. Manufacturer: Subject to compliance with specifications: Bloomfield Industries Bunn Omatic Cecilware Wilbur Curtis Company Inc. 4.28 No. No. No. No. 8852 WX-2 SW-2 AW-2 HOT CABINET (ELECTRIC) - MOBILE A. NYCSCA Model Model Model Model The mobile heated cabinet shall be indicated in the Equipment Schedule complete with thermostatically controlled heating unit and 5" dia. swivel casters with non-marking polyurethane tires (two wheels fitted with locking devices). Provide with wrap-around, corner or full perimeter bumpers. Unit shall accommodate eighteen (18) full size sheet pans (18” x FOOD SERVICE EQUIPMENT 11400 - 88 05/15/15 DESIGN NO._____ 26”) on 3” centers min. spacing aluminum angle slides. Provide additional slides if required. B. The entire body of the cabinet, including door, shall be fabricated of aluminum, and insulated with highdensity fiberglass. No lock required C. Unit shall be equipped with thermostatically controlled heater with switch, pilot light, and 3 wire heavy duty line cord with non-twist lock connector and grounding type plug to match receptacle. Cavity of unit shall not be obstructed with crossbar. D. Provide with side handle E. Digital or Analog Thermometer: Mounted in the unit with the sensing bulb stationary inside the cabinet for more consistent readings during frequent cabinet opening. F. Provide Smallwares Schedule. F. Electrical Requirements: 120V, 60Hz, 1 ph, (Receptacle). as specified in the Smallwares Manufacturer: Subject to compliance with specifications: Carter Hoffmann Corp Model PH-1825 Cres Cor Model H-135-UA-17-NY Food Warming Equipment Company, Inc/FWE Model TS-1826-18-SCA Skydyne/SkyTherm Model 641-HTE-SA-3018DD-PH-TL-PB Wilder Model 4300-H-3A18 Wittco Foodservice Equipment Model 1826-15-SCHNY Winston Industries, LLC. Model HL4522-AL-SCA Winston Industries shall include bumper guard and transport options 4.29 NYCSCA RECEIVING SCALE A. Provide heavy-duty dial scale with wheeled stand and stainless steel platform. Capacity of not less than 100 lbs x 2 oz. If a scale with a wheeled stand is not available, provide heavy-duty bench platform scale with a 15-inch dial, cast iron base, stainless steel platform; scale’s mounting feet shall be adjustable; scale shall be secured to a mobile table top as per scale’s manufacturer instruction. Verify dial graduations with Authority. B. Mobile Receiving Scale Table: Top shall be constructed of 14-gauge, type 304 stainless steel. All tops shall be inverted “V” marine edge. Base of stand shall be of 15/8” O.D. steel tubing legs with stainless steel under FOOD SERVICE EQUIPMENT 11400 - 89 05/15/15 DESIGN NO._____ shelf; welded bottom shelf; heavy duty 5" double ball bearing swivel casters, plated finish, two casters with locking brakes. Manufacturer: Subject to compliance with requirements: Detecto Scale Model No. 1102DE w/wheeled stand AMETEK/Chatillon Model BP15-100-T (Dial 100lb) w/S/S platform and mobile table. 4.30 TIME CARD RECORDER AND CARD HOLDING RACK Time Card Recorder (Amano Cincinnati Model EX-9000. Electrical outlet shall be provided under Division 16 - Electrical. Card Holding Rack Along with the time card recorder, provide two (2) wall mounted metal card racks suitable for the time card recorder installed. Each metal rack shall accommodate 25 cards. One Rack shall be marked "IN" and the other "OUT". Each rack shall consist of one or more units, with the required number of individual metal slots to accommodate the total number of cards specified. Cincinnati Model AMA2546S. Cards Monthly type; 15 days on one side, 16 days on the other. 31 4.31 CAN CRUSHER - MANUAL A. Heavy-duty manual can crusher table model. Provide with standard finish, equipment and the additional specified requirements. Unit shall be securely mounted to a reinforced table. Table should be secured to floor. Designed for crushing #10 cans or smaller. All stainless steel construction. Unit shall be installed as per manufacturer's written instructions and recommendations. Manufacturer: Subject to compliance with the Specifications Edlund Company 4.32 ELECTRIC CAN OPENER A. NYCSCA Model CM-1000SS Heavy duty electric can opener mounted on the table with the electric outlet rated for the unit. Stainless steel housing; single handle operation; removable and replaceable stainless steel blade and gears. Provide with manufacturers standard finishes FOOD SERVICE EQUIPMENT 11400 - 90 05/15/15 DESIGN NO._____ and features, and the additional requirements. UL listed; NSF Certified. specified B. Electrical Requirement: 115V, 60HZ, 1.2 amps, single phase with 3 wire grounding cord and plug to match receptacle. C. Provide Smallwares Schedule. as specified in the Smallwares Manufacturer: Subject to compliance with specifications: Edlund Company 4.33 NYCSCA Model No. 270 DETERGENT STORAGE CABINETS A. Detergent Storage Cabinet: fully steel mobile cabinets with doors. enclosed stainless B. Cabinet shall be constructed of stainless panels, assembled into a rigid structure and reinforced at the base and corners. The interior of the cabinet shall be fitted with four vertical slotted channels which shall accept shelf clips adjustable on 2” centers. Stainless steel mobile base frame shall fit under cabinet, including four 5” diameter, heavy-duty, double ball bearing swivel casters with non-marking rubber tires. Two casters shall be fitted with brakes C. Door: Each door shall be fabricated of a single sheet of stainless steel, turned in 1-1/4” and hemmed on all four sides, and reinforced with a full height channel in the center. Each door shall be supported on three concealed hinges. Each pair of doors shall be equipped with a paracentric lock and handle connecting to locking bars which shall secure the doors at top, bottom and center. The handle shall have a built-in key lock. D. Shelves: Each shelf shall be formed of a single sheet of stainless steel, with all four sides turned down and in for rigidity. All corners shall be welded, ground and polished. Shelf support clips shall fit into the slotted channels and shall be adjustable on 2” centers. For maximum load capacity, stainless steel reinforcing angles shall be mounted under the full perimeter of each shelf. E. Base: Mobile: 6” high stainless steel mobile base frame to fit under the cabinet including four 5” diameter, heavy-duty, double ball bearing swivel casters with non-marking rubber tires. Two casters are filled with brakes. FOOD SERVICE EQUIPMENT 11400 - 91 05/15/15 DESIGN NO._____ F. Enclosed Cabinet: 36” x 24” x 78” with a minimum of 4 shelves on the inside. Manufacturer: Subject to compliance with specifications: Piper Products, Incorporated Super Sturdy, Inc. Model No. 7773-M Model No. 2555 4.34 SMALLWARES A. Stainless Steel Solid Pans: Pan Size shall be full, half, third, quarter or sixth. Pan shall be made of 22-gauge 18-8, Type 304 stainless steel. Anti–jam design for easy stacking. Pan shall be permanently marked with item number, steel type and gauge, and capacity. Pan shall be NSF-listed. Quantities to be provided as specified in the Smallwares Schedule. Manufacturer: Subject to compliance with specifications, Polar Ware Volrath Carlisle FoodService Products Carlisle FoodService Products shall provide the third, quarter or sixth size pan only not the full. half, The Edge manufactured by Polar Ware shall be 22-gauge, type 300-series stainless steel. Pan shall be NSF listed and have a minimum of 1/2" Grip-N-Lift edge along top flange for easy removal and increased strength. Top outside corners of pan shall be flat and free of additional geometry for easy cleaning. Pan shall have anti-jam lugs in corners of 4" deep pans to resist jamming and facilitate easy separation. Reversed form edge shall be polished and flattened to provide consistent contact to the well opening. Solid Pan Size shall be full, half, third, quarter or sixth. Perforated pan size shall be full size. Quantities to be provided as specified in the Smallwares Schedule. Item number, size, and capacity must be visible on pan. Polar Ware Item Number: IE11X, IE12X, IE13X, IE14X, IE16X and IE11XP. B. NYCSCA Stainless Steel Pan Covers: Pan Cover shall be the dome type without spoon or ladle slot. Full size pan cover: satin finished 18-8, Type 304 stainless steel; cool touch handles shall stay comfortable to 220°F. Dome shall be 21/4” min. Solid covers shall be NSF-listed, and permanently marked with item number. Quantities to be provided as specified in the Smallwares Schedule. FOOD SERVICE EQUIPMENT 11400 - 92 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with specifications, Polar Ware Volrath C. Stainless Steel Perforated Pans: Perforated pan size shall be full size. Pan shall be made of 22-gauge 188, Type 304 stainless steel. Pan shall be permanently marked with item number, steel gauge and capacity. Pan shall be NSF-listed. Quantities to be provided as specified in the Smallwares Schedule. Manufacturer: Subject to compliance with specifications: Polar Ware Volrath Carlisle FoodService Products D. 18" x 26" Solid Aluminum Pans: Full-size sheet pans; NSF Listed; extra dent resistant 3004 aluminum alloy; 12 gauge construction; concave bottom; sanitary open bead. Lincoln Wear-ever Model #5315 or Vollrath model #68374. Quantities to be provided as specified in the Smallwares Schedule. Manufacturer: Subject to compliance with specifications: Lincoln Wear-ever Vollrath E. 18" x 26" Perforated Aluminum Pans: Full-size sheet pans; extra dent resistant 3003 aluminum alloy; concave bottom, perforated; galvanized bead wire; 18 gauge construction; natural finish. Lincoln Wear-ever Model #9002P. Quantities to be provided as specified in the Smallwares Schedule. Manufacturer: Subject to compliance with specifications: Lincoln Wear-ever 4.35 MISCELLANEOUS EQUIPMENT A. NYCSCA Mop Rack: Unit should hold all types of kitchen equipment and janitorial supplies. Heavy gauge aluminum frame or plastic wall strip with extra long life rubber inserts or hooks that grip each item securely regardless of shape and size. Unit shall be at least 18" long mounted on the wall FOOD SERVICE EQUIPMENT 11400 - 93 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with specifications: Rubbermaid Commercial Products Prince Castle Inc. Model No. 1992/1993 Model No. 918-B/936-B B. Utensil Rack: Provide as specified in the Fabrication Article C. Corner Guards: Provide as specified in the Fabrication Article 4.36 SMALLWARES SCHEDULE 13 A Item Description B C Total # of Items on Drawing Spec Reference D E Smallwares Required Per Unit Total of Item Required Description Number Sink – Single/Double Perforated Drain Tray per Unit 1 Pot Sink Perforated Pot Sink Heater Insert 1 Hot Well Server 4 Wells Pan – Full Size, 4" deep s/s 8 Dome Cover - Full Size s/s 4 Pan – Half-Size, 4" deep s/s 8 Pan – Quarter Size, 4" deep s/s 16 Pan - Sixth Size, 4" deep s/s 6 Adapter Bar 4 Adapter Plate - 20" w/cutout for salad bowl 1 Salad Bowl - 18" Acrylic 2 Milk Counter Chrome Wire Baskets 6 Hot Mobile Cabinet Pan – 18" X 26" Solid 18 Angle (Pan) Rack Pan – 18" X 26" Solid 18 Coffee Maker Extra Decanters 4 Filters 100 Pan – 18" X 26" Solid 3 Pan – 18" X 26" Perforated 3 Pan – 18" X 26" Solid 6 Pan – 18" X 26" Perforated 6 Ice Scoop 2 Salad Counter Reach-in Refrigerators & Freezers - 1 Door Reach-in Refrigerators & Freezers - 2 Doors Ice Maker NYCSCA F (B x E) FOOD SERVICE EQUIPMENT 11400 - 94 05/15/15 DESIGN NO._____ A Item Description Mixer - 20 Quarts Mixer - 20 Quarts Food Processor Range w/Oven Steamer Convection Oven Braising Pan/Titling Skillet Can Opener 4.37 NYCSCA C Total # of Items on Drawing Spec Reference D E Smallwares Required Per Unit F Total of Item Required Description Number 20 Quart Bowl 20 Quart Extension Ring 20 Quart B-flat beater 20 Quart "D" or "W" Wire whip 20 Quart Dough arm (Type E) Batch Bowl- WFP16S2 "S" Blade - WFP16S1 Grating Disc -WFP16S16 Continuous feed chute-WFP16S4 Large pusher- WFP16S6 Small pusher-WFP16S7 Slinger-WFP16S8 Disc Stem-WFP16S9 Adj slicing disc-WFP16S10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 French Fry Disc- WFP16S16 1 Shredding Discs -WFP16S12 1 Julienne Discs -WFP16S14 1 Additional Oven Rack Pan – 12" X 20" X 2 ½" s/s solid Pan – 12" X 20" X 4" s/s solid Pan – 12" X 20" X 2 ½" s/s perforated Pan – 12" X 20" X 4" s/s perforated Additional Oven Racks Pan Rack Steamer Insert w/12" X 20" X 4" s/s perforated pans w/ covers & lift handles Knife Assembly Shield Gear 1 6 4 6 (B x E) 4 2 3 1 1 1 EQUIPMENT FOR TEMPORARY KITCHENS (ELECTRIC)) A. 14 B General Requirements: All equipment shall be provided in accordance with the following requirements: 1. All equipment under the exhaust hood shall be interlocked with the exhaust fan so that the equipment cannot be used without the exhaust fan on. 2. All electrically heated equipment shall comply with the requirements of UL and the Bureau of Electric Controls. 3. All electric fired equipment shall be properly insulated so that when fired at maximum heat no FOOD SERVICE EQUIPMENT 11400 - 95 05/15/15 DESIGN NO._____ outside surfaces handles, etc., are sufficiently hot as to produce burns when touched. 4. B. All equipment fixed in place requiring solid electrical input connections shall be provided with integral junction box in rear for solid electrical connection per NYC Electrical Code. Electric Oven (Convection) - Double: 1. Provide with standard equipment. Solid doors to open and close simultaneously with one handle. UL and NSF approved. 2. Exterior finish: stainless steel front, top, sides, doors and legs with flanged feet. Interior oven finish: porcelain enamel or stainless steel. Interior Lights. 3. Electrical Requirements: a. Fan Motor: 208 Volt, 3-phase 60 cycle with thermal overload protection and automatic reset. Heated element shall be enclosed, replaceable type for operation on 208 volt, 3-phase, 60 cycles. b. Oven shall be completely wired with wires terminating in junction box. Manufacturer: Subject to compliance with specifications Blodgett Garland Vulcan - Hart Corp. B. Model Mark V Double Model MCO-ES-20 Model VC44ED Two Burner Electric Hot Plate: Provide surface heating unit cabinet with standard finish, standard equipment and the additional specified requirements. Heating elements shall be located front and rear on raised cabinet top. Infinity controls with individual pilot lights shall be mounted on front of raised cabinet top. Provide with heavy duty tubular steel legs with flanges feet to give unit a 27" overall height. Electrical Requirement: 208/240VAC, 60HZ, 1 or 3-phase Manufacturer: Subject to compliance with Specifications: Market Forge Vulcan-Hart Corp. 4.38 EQUIPMENT FOR Elsewhere)) TEMPORARY M18-HPE VEX3 KITCHENS (GAS (Not Specified 14 NYCSCA FOOD SERVICE EQUIPMENT 11400 - 96 05/15/15 DESIGN NO._____ A. Two Burner Gas Range (Half-Size) shall be of the model number indicated on the Equipment Schedule and shall comply with the Gas Heated Equipment General Requirement: 17” wide, two (2) 30,000 min open burners with cast iron top grates. Input burners shall be controlled by individual pilots and control valves. Provide with cabinet base with hinged door, no back board, stainless steel front and front top ledge, painted sides with heat resistant finish and 6" stainless steel adjustable legs. Range shall be provided with factory installed watertight explosion proof solenoid valve in the input gas line that shall interlock with the exhaust hood fan. Coil shall be high temperature type; rated at 212oF operating temperature. MEA or Approved Agency Certification listed and/or label and AGA approved. Gas Requirement: 60,000 BTU/Hr (min) Electrical Requirements: 120V, 60 Hz, 1ph (Solid connection). 24 Manufacturer: Subject to compliance with specifications. Vulcan-Hart Corp. Garland 4.39 SELF-SERVE SALAD BAR REFRIGERATED COUNTER) A. 36 NYCSCA Model No. GHX45 Model No. M4S 30” H (MOBILE SELF-CONTAINED General: Top: 14 gauge, type 304 stainless steel, die formed, welded, ground and polish to an uniform finish, front edge to be rolled; back edges and ends flanged down with corners mitered, welded, ground smooth and polished. Unit shall be constructed of 18-gauge stainless steel clad with stainless steel finish. All exposed stainless steel shall be polished with #4 finish. All exterior side panels shall be reinforced with overlapping corners and welded in place. All body cutouts shall be reinforced with 14-gauge galvanized channel supports. Connection to electric receptacle shall be by a eightfoot heavy-duty three conductor (one grounding) line cord with plug to match receptacle. Access Adjustable Buffet-Style Breath Guard: Top shelf shall be constructed of 18-gauge stainless steel. Side and end panels shall be constructed of 1/4” clear acrylic. Uprights built of 18-gauge stainless steel. Adjustable Access Breath Guard shall provide serving opening range of 9"-15" in one inch increments. NSF certified. Provide fluorescent light fixtures with energy efficient lamps under breath guard. Provide shield for light tube. FOOD SERVICE EQUIPMENT 11400 - 97 05/15/15 DESIGN NO._____ Plate Rest shall be made of 18-gauge stainless steel with fold-down style mounting bracket. 7" wide with 1" turned down flange. B. Mobile Salad (Self Contained Refrigerated) Counter 1. Unit shall be 60” L x 28” W x 30” H 1. The refrigerated pan shall be fully insulated on all sides and bottom. Seamless pan well shall be 18-gauge stainless steel. 2. Refrigerated Pan: NSF-7 certified; 7” deep mechanically cooled cold pan. Fully self-contained condensing unit with a hermetically sealed compressor and thermostat control. The system shall be fully charged with CFC and HCFC free refrigerant and ready to operate. Provide with a 1” I.P.S. drain with drain valve with hose hook-up located at the side of the unit. 3. Base shall compressor. 4. Provide on/off switch accessible location. 5. Provide with access adjustable buffet style breath guard with fluorescent lights and stainless steel fold-down 7” plate rest on both side. 6. Electrical Requirements: Lights and cold pan wired to a single cord and plug. have ventilated space mounted in for an the easily Manufacturer: Subject to compliance with specifications: Duke Manufacturing Co ShelleySteel/Delfield Vollrath 4.40 PAPER TOWEL DISPENSER A. Surface-mounted paper towel dispenser shall be fabricated of stainless steel with exposed surfaces in satin finish. Stainless steel: 22 gage (min.). Free of burrs and sharp edges. Tumbler lock to secure hinged cabinet. Towel Capacity: 400 single-fold paper towels (minimum). B. NYCSCA Manufacturers: specifications: Subject to compliance with FOOD SERVICE EQUIPMENT 11400 - 98 05/15/15 DESIGN NO._____ Bobrick Washroom Equipment Inc. Model B-263 Bradley Corporation Model 251-15. PART 5 - EQUIPMENT SCHEDULE 16 END OF SECTION Notes to Specifier (Delete from Specification) 1. Edit these specifications by deleting articles that are not required, then re-number articles and update article 2.01 List of Equipment. Do not change the intent of the specifications without express permission of the Authority and the NYC Department of Education. For instance, do not indicate a stainless steel finish when painted metal is specified above. Delete all Notes to Specifier and keys to these notes before issuing specifications. 2. Refer to Electrical Design Requirement - Kitchens Electrical Requirements. Fire Suppression System must now send a signal to the FACP when the system releases its chemical. Verify with Electrical. 3. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. 4. Mount one (1) Utensil Rack over each Cook's Table. 5. Mechanical engineer to provide size and capacity for condensing unit and size and location of refrigeration lines. Include capacity of condenser and location of refrigeration lines on contract documents. 6. NOT USED. 7. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 8. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 9. NOT USED 10. Use the 30-gallon Tilting Skillet in schools where the actual student population does not exceed 500 including all periods and where included in the Contract Drawings. Replace the 40-gallon model numbers with the following: Cleveland Range, Inc. Model SGL-30-TR NYCSCA Refrigeration FOOD SERVICE EQUIPMENT 11400 - 99 05/15/15 DESIGN NO._____ Groen, Unified Brands Model BPM-30G Legion Industries Inc. Model TGSE 2430 Market-Forge Corp. Model No.30STGL Vulcan - Hart Corp. Model VG30O 11. Tray Slide working height above finished floor shall reflect the age population of the school (28” for ECC (Early Childhood Center), 30" for Primary School, 32" for Intermediate School and Junior High School, 34" for High School). Tray Slide shall be installed on top of the dwarf (low) wall. Refer to Design Requirements Tray Slide, Low Wall, Serving Lines - Typical Height. Ends and side turned down square with all corners fully welded, ground and polished. 12. Can Wash Room or Area: Since mop pails will be filled in this area, a large floor drain should be provided. The size shall be indicated on the Drawings. Review the size with the Plumbing Engineer. 13. Edit quantities as required for equipment specified for this project. Fill in the total numbers of each piece of equipment shown on the Drawings (shaded column). Update the field of column F to get the total for each piece. 14. Construction phasing is specified under Division 1. Coordinate with Architect. Use gas equipment when possible; electric if necessary. Determine if existing equipment is acceptable. Call out existing equipment in the Schedule. The salvage of existing equipment scheduled to be removed is to be addressed in the scoping/design phase. The A/E of Record shall contact the NYC Department of Education Office of ScoolFood (OSF) in order to determine whether there is any interest in salvaging the components scheduled to be removed. Equipment designated to be salvaged shall be specified by the A/E to be delivered by the Contractor to a location designated by OSF. The specific equipment to be salvaged and specific delivery location shall be precisely detailed in the bid documents. 15. If size not shown on the Drawings, unit shall be 24” x 48” x 67”. Include the size in the Equipment Schedule. 16. Attach a list of equipment to this Article. Key the list to Item Numbers shown on the Drawings and indicate quantities and the specific manufacturers used to create the Drawings. Indicate all accessories required that are not included in the Smallwares Specifications. Example: ITEM NO. 1 - ONE (1) FOUR BURNER RANGE NYCSCA FOOD SERVICE EQUIPMENT 11400 - 100 05/15/15 DESIGN NO._____ Vulcan-Hart Corp. Model No. GH45 Provide with stainless steel right side. 17. The Hummer Jet Jr. and Deck brush manufactured by Spray Master Technologies (SMT) is designed to be used with SMT pressure cleaning systems. 18. NOT USED. 19. NOT USED 20. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 21. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 22. The Project Engineer (HVAC) shall use the exhaust rates recommended by the hood manufacturer for a specific layout of cooking equipment as part of the ventilation subsystem in the building's HVAC system. Close coordination is required between the Project Architect and the Project Engineer (HVAC) to maintain the required airflow rates over cooking appliances. (Refer to Design Standard 6.22 Kitchen Ventilation). Ensure that the Project Electrical Engineer includes the light switch and exhaust fan control and associated wiring on the Electrical Drawings. 23. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. 24. Edit as required. Include the two-burner range if required and/or shown on the Drawings 25. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 26 Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 27. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 28. Use the Therm & Hold Cabinet when the required ventilation system (vent hood) cannot be provided into the kitchen area. Use the automatic water fill only on new construction; coordinate with the Plumbing Engineer for the location of the automatic water fill (1/4”). For all other projects, delete the automatic water fill. Add the Therm & Hold Cabinet to Article 2.01: LIST OF EQUIPMENT and to PART 4 – EQUIPMENT as the following Article Refrigeration 4.XX THERM & HOLD CABINET (ELECTRIC) NYCSCA FOOD SERVICE EQUIPMENT 11400 - 101 05/15/15 DESIGN NO._____ A. Therm & Hold Cabinet: used for reheating and serving precooked foods. Cabinet shall utilizes Controlled Vapor Technology (CVap) as a method and apparatus for reheating and holding hot foods, consisting of an air heater and water heater to establish ideal water vapor content that is in relation with the moistness characteristics for the food. Rethermalization ovens with precise temperature and humidity control are also acceptable. B. Construction 1. Materials: stainless steel 2. Rack supports: adjustable, spaced 3.5” to receive fourteen (14) sheet pans (18” x 26”) or twentyeight (28) steam table pans (12" x 20" x 2-1/2). Removable for easy cleaning. 3. Doors: Field reversible hinges shall allow door lift off to facilitate cleaning. Magnetic door latch. 4. Bumper Guard: Full perimeter bumper with heavy duty, non marking 5” casters (2 locking, 2 nonlocking) 5. Insulation: Full-perimeter high density 1-1/2” UL and ASME approved fiberglass insulation. 6. Controller: Computerized processor or solid state digital control with six pre-programmed retherm cycles and one operator-programmable open cycle for setting food temperature, food texture, and time. The cabinet shall automatically hold. The control shall never need calibration. 7. Water Fill: use automatic water fill system includes a saddle valve and 1/4” flexible tubing kit. Connection located at lower left back of cabinet. Low mineral potable water is recommended, otherwise use deionizer/demineralizer to prevent corrosive damage. Provide ScaleKleen packets (12pack) and external water filter 8. Ventilation: Allow 2" ventilation clearance on sides, back, and top of appliance. Provide with the specified casters. Generally this appliance does not need to be installed under a mechanical ventilation system (vent hood). Check with the applicable NYC Construction, Fire and Health Codes 9. Electrical: 208V, 8 feet electrical cord to match receptacle (15-50P) 10. Specify left hand or right hand hinge as shown on the Drawings. Manufacturer: Subject to compliance with specifications: Winston Industries, LLC. (CVap Therm & Hold Cabinet) Model CAT522-HR Winston Industries Therm & Hold Cabinet shall include bumper guard and transport options NYCSCA FOOD SERVICE EQUIPMENT 11400 - 102 05/15/15 DESIGN NO._____ CresCor Model RO-151-FWUA-18D 208V/3Phase with full perimeter bumpers. 29. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. 30. High School: Verify that the Mobile Cashier Counter (Point of Sale (POS) System) is located at the start of each serving line and that the Ice Maker is included on the High School (HS) Kitchen layout (ROOM PLANNING STANDARDS K2; Item No. K14). 31. Refrigeration For installation and specification requirements, refer to Section 16791 - Self-Corrective Clock System, Article 2.06 Time Card Recorder. The setting of the recorder shall correspond to the approved sample card. The recorder can accommodate different type of time card. The setting of the recorder shall be approved by the Authority and NYC DOE (OSF) based on the approved sample time card. Verify with NYC DOE (OSF) before ordering the Time Card Recorder and metal racks. Time card recorder shall be mounted at 48" A.F.F. 32. NOT USED 33. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 34. Refer to Notes to Specifier for Walk-In Equipment and Ice Maker at end of section. Refrigeration 35. Mobile Serving Counters with the plastic laminated front panel, factory installed tray slice shall be specified for a Serving line installed in New construction. For Major Modernizations and Capital Improvement Projects, Architect shall replace Article 4.09 with the following and add Article 4.10 – TRAY SLIDES (mounted on the dwarf (low) wall) 4.09 A. NYCSCA SERVING COUNTERS, MOBILE, MODULAR TYPE General 1. Mobile, modular units with cam-lock locking devices so all units form a continuous line and recessed stainless steel push handles. 2. Top: 14 gauge, type 304 stainless steel, die formed, welded, ground and polish to an uniform finish, front edge to be rolled; back edges and ends flanged down with corners mitered, welded, ground smooth and polished. Top shall be fabricated as one integral unit with square exterior corners. The serving counter shall appear as one continuous top. FOOD SERVICE EQUIPMENT 11400 - 103 05/15/15 NYCSCA DESIGN NO._____ 3. Exterior body shall be constructed of 18-gauge stainless steel side panels and 14-gauge galvanized bottom. All exterior side panels shall be reinforced with overlapping corners and welded in place. All body cutouts shall be reinforced with 14-gauge galvanized channel supports 4. Front, end and side panels, intermediate shelves and undershelves: 18 gauge, type 304 stainless steel. 5. All shall be provided with four heavy duty 5" casters with polyurethane tires, with the two at the service side equipped with locks. 6. Serving units shall be designed for single side service, as noted on the Drawings, and electrically heated or cooled, as required, from a 120V/208V, 1 or 3 phase, 60 HZ power source. 7. Connection to electric receptacle shall be by a six-foot heavy-duty three conductor (one grounding) line cord with heavy-duty plug to match receptacle. Connection on service side. 8. Unit shall be provided without tray slide unless otherwise specified and/or shown on the Drawings. 9. All transparent panels shall be 1/4" tempered glass at front and plexiglas at ends, framed in a 20 gauge stainless steel channel members. 10. All refrigerated units shall be provided with a compressor of the manufacturer recommended horsepower. 11. Drain valve shall be at an easy accessible location on the operator's side. Provide drains with flexible hose. Hose length shall extend to the floor drain. 12. Overall height should reflect the age population of school (32"PS, 34"IS, 36"HS). 13. When units are free standing, provide four (4) vertical non-marking bumpers. 14. Provide fluorescent light fixtures with energy efficient lamps under high shelf (Mobile Hot Food Counter) and display shelves (Mobile Salad Counter). Provide lamps. FOOD SERVICE EQUIPMENT 11400 - 104 05/15/15 DESIGN NO._____ 15. B. Provide Smallwares as specified in the Smallwares Schedule. Mobile Utility Counter 1. General construction shall comply with the General Paragraph. 2. Open understorage shelves. with intermediate and bottom Manufacturer: Subject to compliance with specifications: Atlas Metal Industries, Inc. Duke Manufacturing Co. DUNHILL Food Equipment Corp. Piper Products, Incorporated ShelleySteel/Delfield C. NYCSCA CWFT-MOD (S/S) 310NYC-MOD (S/S) C3XXSP (S/S) 500-X-MOD (S/S) SC-XX-NU (S/S) Mobile Hot Food Counter 1. General construction shall comply with the General Paragraph. Length and number of wells as indicated on the Equipment Schedule. 2. Electrically heated insulated hot wells. Dry/moist wells individually thermostatically controlled with an adjustable control switch and indicator light in the control panel. Each well shall be fitted with 1" I.P.S. chrome plated bronze drain line at bottom manifold into a single gate drain valve with hose hook-up. 3. Hot Server shall be designed for 12" x 20" x 6” deep pans. 4. Open understorage shelves. 5. Provide with high shelf, Plexiglas end, tempered glass sneeze guards and fluorescent light under high shelf. 6. Electrical Requirements: Lights and wells wired to a single cord and plug. Provide unit with the following UL listed nylon body, straight blade, angle plug; NEMA Configuration 14-30P; Number of poles: 3; number of Wires: 4. The plug shall be industrial grade, grounding with a 4-position adjustment with an Insulgrip connector cable. The plug shall be Hubbell HBL9432C. Match cord and receptacle type for final connection. with intermediate and bottom FOOD SERVICE EQUIPMENT 11400 - 105 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with specifications: Atlas Metal Industries, Inc. Duke Manufacturing Co. DUNHILL Food Equipment Corp. Piper Products, Incorporated ShelleySteel/Delfield D. CWIH-MOD(S/S) 304NYC-MOD (S/S) C26XXPCL (S/S) 501-X MOD (S/S) SH-X-NU (S/S) Mobile Salad (Self Contained Refrigerated) Counter 1. General construction shall comply with the General Paragraph. Length as indicated on the Equipment Schedule and shown on Drawings. 2. The refrigerated pan shall be fully insulated on all sides and bottom. 3. Refrigerated Pan: NSF-7 certified; 7” deep mechanically cooled cold pan. Fully self-contained condensing unit with a hermetically sealed compressor and thermostat control. The system shall be fully charged with CFC and HCFC free refrigerant and ready to operate. Provide with a 1” I.P.S. drain with drain valve with hose hook-up located at the bottom of the unit on the operator's side. 4. Base shall have two S/S undershelves ventilated space for the compressor. 5. Provide on/off switch mounted on the exterior located on operator's side in an easily accessible location. 6. Provide with stainless steel/tempered glass double deck display case with sneeze guards and fluorescent lights under display shelves. 7. Electrical Requirements: Lights and cold pan wired to a single cord and plug. and Manufacturer: Subject to compliance with specifications: Atlas Metal Industries, Inc Duke Manufacturing Co. DUNHILL Food Equipment Corp Piper Products, Incorporated ShelleySteel/Delfield NYCSCA CWRM-MOD (S/S) 316-N7NYC-MOD(S/S) C5XXMDCL (S/S) 502-XR MOD (S/S) SCSC-XX-B-NU (S/S) FOOD SERVICE EQUIPMENT 11400 - 106 05/15/15 E. DESIGN NO._____ Mobile Cashier Counter (Point of Sale (POS) System) 1. General construction shall comply with the General Paragraph. Length as indicated on the Equipment Schedule and shown on Drawings. 2. Operator’s side of unit: open to 1" O.D. stainless steel foot rest at the bottom center; side opposite operator and ends are fully enclosed. Opening shall allow knee room. Unit shall be equipped with stainless steel drawer with cylinder lock and keys. 3. Provide convenience outlet with breaker with electric cord and plug to accommodate Cash Register ((Casio Model CE 3415 (NIC)) or any other POS device supplied by NYCDOE (OSF)). Electrical Requirements: 120V, 1ph, 60HZ, 25 watts, dedicated circuit. Manufacturer: Subject to compliance with specifications: Atlas Metal Industries, Inc. Duke Manufacturing Co. DUNHILL Food Equipment Corp Piper Products, Incorporated ShelleySteel/Delfield F. NYCSCA CWCS-MOD (S/S) 306NYC-MOD(S/S) C99XXSP (S/S) 503-1 MOD (S/S) SCS-XX SS (S/S) Milk Chest: Refrigerated Milk Storage Cabinet (Commercial Type for Racked Container Storage). 1. The cabinet shall be provided with easily readable thermometer mounted integral to cabinet walls. 2. The cabinet shall be mechanically refrigerated with hermetically sealed condensing unit and cooling coil or plate coil cooling unit. 3. Both exterior shell and inner lining shall be of stainless steel construction. The cabinet shall be supported on an angle frame base with channels or gussets for caster supports. The interior bottom shall slope 1" toward cabinet back to prevent carton from tipping during self-service. Opening shall be provided in the back for ventilation and for access to the refrigeration unit. 4. The cabinet shall be equipped with a top "Upper Door" and "Drop Down" front door full width of the cabinet. Door shall be provided with bumper guards and a locking mechanism with two brass master keys and tags. All cabinets shall be keyed alike. Provide keys with C.P. brass ring and tag, FOOD SERVICE EQUIPMENT 11400 - 107 05/15/15 DESIGN NO._____ stamped "NYC DOE" and "PIC" for Pupils Serving unit. 5. Condensing Unit: Fully hermetically sealed, aircooled type: self-contained with cabinet. 6. Cooling Unit: Cooling coils or plates. Cooling coils shall be secured to cabinet. 7. Electric Requirements: 1/3 H.P., 120 volts, single phase, 60 HZ. Six feet min. of 3 wire cord and ground plug to match receptacle. 8 Two swivel and two rigid casters with ball-bearing wheels with polyurethane tires (and ball-bearing swivel). 9. The height of the cabinet front with door open shall not exceed 27" from floor to facilitate self-service by small students. 10. Provide flexible drain hose with length to extend distance to floor drain. 11. Provide the following additional options: wrap around and corner bumpers and bumper guards on the inside and outside of the doors at the corners and next to the lock. If the manufacturer does not install the bumpers on the unit, contractor shall supply and install all the required bumpers and bumper guards as specified. Manufacturer: Subject to compliance with specifications: Beverage-Air NOR-LAKE True Food Service Equipment, Inc. 4.10 SMF34Y-1-S (SS) AR082SSS/0 TMC-34-SSS TRAY SLIDES A. 11 Tray slide: 14-gauge stainless steel formed with raised slides, back and ends turned up 2"; closed ends; 3-1/2” backsplash; 12” wide continuous unit. No gaps and/or holes of any size will be accepted. Tray slide shall be built so that there is an overlap sufficient to cover the plugs on the equipment side. Mount on the dwarf (low) wall of the height specified. Refer to the Drawings Details. 36. Include self-serve salad bar in the cafeteria proximity to the serving lines (Servery). 37. Coordinate with the Electrical Engineer to ensure the power and outlets are indicated on the Drawing. Indicate the NYCSCA in close FOOD SERVICE EQUIPMENT 11400 - 108 05/15/15 DESIGN NO._____ Reach-In electrical outlet height on the Kitchen Electrical Drawings. Notes to Specifier for Walk-In Refrigeration Equipment and Ice Maker: 3. Verify that Drawings indicate tile flooring continuing from kitchen into walk-in. When the project precludes cutting into the slab for a flush alignment of walk-in floor with the kitchen floor, then an interior ramped floor within the walk-in shall be specified. Delete the affidavit requesting that the walk-in floor is flushed with the kitchen floor. The interior ramp shall be similar in construction to the floor. Interior ramp shall have an incline of not more than 7-1/2 degrees and shall be as wide as finished door opening with a depth of 30” with no reduction in storage area. Interior ramp shall include safety walk strips mounted on the floor (NSF approved skid resistant floor). Refer to the Drawings Details. When the Drawings refer to a walk-in with a manufacturer provided floor, prefabricated insulated floor panels shall be similar in construction to the wall panels with a fully formed NSF interior radius and stamped corners. Floor panels shall be designed to withstand uniformly distributed floor loads of up to 600 pounds per square foot. Provide heated threshold to prevent frost build-up. The floor shall be NSF approved skid resistant floor. Floor Finishes: Interior: 14 gauge smooth galvanized steel with skid resistant (diamond) tread plate aluminum and built-in interior ramp, if required. Exterior: 26-gauge galvanized steel or 26 gauge stucco galvalume steel. Project Architect shall note on the drawings that the exterior panel surfaces of prefabricated assemblies in contact with concrete will need to be treated to prevent deterioration caused by corrosion or chemical reaction of dissimilar materials. 7. Provide extra fixtures with lamp and switch as required. Part 14-1 of the NYS Public Health Law (also referred to as Chapter I, State Sanitary Code, covering Food Service Establishments), requires a light intensity of 20 foot candles, 30 inches above the floor in box. Verify with manufacturers. 8. Designer to complete refrigeration schedules per plans and manufacturer recommendations. If the condensing unit is installed in a compressor room located inside the building, the required ventilation (cubic feet per minute required) shall be provided by the Walk-In Refrigeration Unit Manufacturer. 20. Replace the following Par. C., D. and E. if the compressor rack is included on the Drawings or the Equipment Schedule. Use the compressor rack comprised of two compressors for each NYCSCA FOOD SERVICE EQUIPMENT 11400 - 109 05/15/15 DESIGN NO._____ walk-in refrigeration unit for redundancy. Verify model number and capacity with the Walk-In Manufacturer based on size required for project. C. Refrigeration unit/Compressor Rack 1. 33 NYCSCA GENERAL: Provide the unit refrigeration system with two compressors each walk-in box compartment for redundancy housed on the condensing unit with matching evaporators. The system shall be provided with an automatic transfer mechanism for each tandem set of compressors to invoke equal run time between compressors. Switching between compressors shall be accomplished by an electronic alternating timer, with system status indicator lights, automatic transfer fault protection and system react alarm with reset button. The timer shall assure that both systems are exercised and tested to be functional. On a failure, the passive system will automatically come on line to maintain the required walk-in temperature. A failure mode alarm will also be activated and the backup system will now run continuously until the fault is cleared. All the controls functions and diagnostics shall be included on a controller electronic control system as specified herein. Refrigeration System: Remote with preassembled condensing with a compressor rack consisting of two compressors, one compressor shall be used for redundancy and evaporator assemblies, easily replaceable and serviceable of the Manufacturer's recommended horsepower. System shall be fully automatic in operation. Packaged refrigeration system shall be UL listed. Automatic outdoor air-cooled remote condensing unit with the compressor rack system shall be located on a pad outside of the building where shown on the Drawing. Roof mounted condensing unit shall be mounted on rail curbs set at a minimum of 24” above finished roof to facilitate roof replacement. Unit shall include outdoor weather housing, compressor and condenser systems, and electrical control panel, all housed within a single assembly; Evaporator assemblies consisting of individual or multiple evaporator coils shall be provided with all the required options and accessories inside the walk-in compartment. All of the component parts, options and accessories shall be provided, mounted, piped and wired, as required by the manufacturer. System shall be provided with all labor material and equipment necessary to supply individual refrigeration systems listed on the Drawing Equipment Schedule. All work shall be done in a FOOD SERVICE EQUIPMENT 11400 - 110 05/15/15 DESIGN NO._____ neat and workmanlike manner according to the highest industry standards and subject to the complete satisfaction of the Authority and/or NYC DOE (OSF). Refrigeration package shall be preengineered, factory assembled. The Refrigeration System shall be designed to compensate for Walk-In Box door intermittent aggregate opening of 4 hours during a 16 hours operation based on an ambient temperature of 100 F. Use of the Walk-in unit shall be considered heavy. 2. NYCSCA OUTDOOR CONDENSING UNIT: a. Frame and Housing: Outdoor weather shall include a welded, de-burred and cleaned structural steel base frame made of 3” members. Exterior housing and access doors shall be manufactured of a minimum of 16gauge galvanized steel, assembled and cleaned. Frame and housing shall be painted with a primer coat of epoxy-based paint and finished with a coat of polyurethane acrylic enamel. b. All compressors shall be manufactured to operate with the refrigerants specified herein. Each compressor system shall be filled with refrigerant compatible refrigeration oil by the manufacturer and shall include discharge and suction line vibration (or vibrasorbers) protection, dual pressure control(s), Sporlan “Catch-all” or approved equal dehydrator, liquid line filter drier, moisture indicating sight glass, and crankcase heater. Each of these systems shall also include a receiver tank capable of accepting the entire system refrigerant without exceeding 90% of its volumetric capacity. Each receiver shall be provided with a pressure relief vent and, at its inlet and outlet, a roto-lock insulation valve with a service port. Compressors shall use separate refrigerant circuit providing independent function of each system. Additionally, all compressor systems that will operate at suction temperature below 00 F shall include a suction line accumulator. c. The condenser circuit shall have its own condenser fan. Each condenser fan to cycle off when alternate condenser fan is energized. FOOD SERVICE EQUIPMENT 11400 - 111 05/15/15 DESIGN NO._____ d. NYCSCA Control Panel: Exterior mounted, weather proof, electrical panel shall be manufactured of 14-gauge galvanized steel which has been assembled, welded and deburred and cleaned. The control panel can also be mounted on the evaporator coils. Control panel shall include hinged access doors with a built-in fused disconnect switch inter-locked to shut off all system electrical power when the doors are opened; circuit breakers and contactors for each compressor; required defrost time clocks; and circuit breakers, start capacitors and fan cycle control thermostats for each of the condenser fan motors. A wiring diagram of the refrigeration system shall be photo etched onto an anodized aluminum plate and permanently affixed to the inside of the refrigeration system. All internal wiring shall be held in place with fasteners and individually numbered. Provide a remote display panel with all the functions and diagnostics of the control panel mounted on each walk-in front wall as specified herein i) The Rack System shall be provided with Automatic Transfer System for equal compressor run time. All compressors shall be provided with Crankcase Heater, Dual Pressure Control, Fan Cycling, Head Pressure Valve and Heated Receivers. ii) Automatic Transfer System comprised of Electronic Alternating Timer, Circuit Breakers, System Re-set Alarm Button, Automatic Transfer on Fault to the other compressors and condensers, Operating Lights Green (ON) and Red (In Alarm). iii) Engineering Diagram shall be provided with system. Information Plate shall be mounted inside the control panel or in the condensing unit housing showing the manufacturer's name and address, model number, serial number, electrical characteristics, including horsepower, voltage, current, cycles, and phase, the amount and type of refrigerant and factory test pressures. Sign showing cleaning instructions, safety procedures and hazard conditions shall also be provided. Plate or plates shall show UL, NSF, Factory Mutual, and the MEA number or Approved Agency Certification listed and/or label. FOOD SERVICE EQUIPMENT 11400 - 112 05/15/15 DESIGN NO._____ e. 3. NYCSCA Internal Refrigeration Piping shall be extended to one side of the refrigeration system in a neat and orderly manner. Each set of piping shall have a label permanently affixed identifying the system it will service. All internal refrigeration piping shall be refrigerant grade A.C.R. or type L copper tubing as per Section 15510: HVAC PIPING. All tubing shall be held in place with uni-strut channels and clamps, and protected with neoprene grommets. A minimum of 1/2” thick insulation shall cover all suction lines in accordance with Section 15512: PIPING INSULATION (HVAC). TESTING a. After circuiting, test the condenser for leaks at a minimum pressure of 500 lbs. per square inch/gauge (psig). After final assembly, the entire system shall be tested for leaks at 300 psig and evacuated pressure test at 500 microns at the factory. The refrigeration system shall be shipped with a 25-psig charge of dry nitrogen. b. The system shall be leak checked, evacuated and charges with refrigerant in accordance with manufacturer recommendation and standards commercial refrigeration procedures. All components and systems shall be tested accordingly. Any defective piece of equipment or device shall be replaced or otherwise corrected and shall be re-tested until the equipment is in perfect working order. 4. ACCESSORIES: Crankcase Heater Head pressure control Weather proof enclosures Fan cycle control for each fan motor 5. EVAPORATOR COILS FOR REDUNDANT SYSTEMS: Evaporator assemblies and parts associated with them shall be mounted inside of the walk-ins. Each evaporator coil shall include a matching thermostatic expansion valve, liquid line solenoid valve and thermostat; one evaporator for each compressor. If due to space constraint inside the walk-in compartment, one evaporator coil can be used to operate the two compressors. The evaporator coil shall have two independent circuits internally in the housing. If a refrigeration circuit has a FOOD SERVICE EQUIPMENT 11400 - 113 05/15/15 DESIGN NO._____ problem there shall be no cross contamination to the other circuit. Each circuit shall have its own separate electronic thermostat, solenoid valve and expansion valve pre-piped and pre-wired with two separate tubing stubs outs for field refrigeration connecting. NYCSCA a. Units shall be UL listed, forced-ventilation type integral defrosting, refrigerant distributor, single or multiple fans and motors, drip pan, deflectors, aluminum housing and all the necessary accessories. The expansion valve with strainer, heat exchanger and inlet and outlet connections shall also be contained within this housing. Provide drip pan and drain pans under uncovered refrigerant connections, and interconnect them with main drain pan. Provide drain lines from blower coils and drain pans to floor drain. Unit coolers shall be equipped with mounting brackets. Evaporators more than 200 lbs. in weight each shall be hung on rods from building’s structural framing not from walk-in units ceiling panels. The entire unit coolerassembly shall be readily accessible for cleaning. b. Freezer defrost system shall be electric type with automatic cycling defrost timer system for the evaporator which shall include drain line heater wires wrapped over interior length of drain line from the condensate pan to prevent freezing of condensate during defrost. These heater wires shall energize only during the defrost cycle. 6. CONTROLS: The temperature in each Walk-In unit shall be controlled by means of a thermostat wired to actuate solenoid valve in the liquid line, with the compressor operation controlled by the lowpressure cutout switch. Thermostats and lowpressure controls shall be adjusted to maintain the room temperature specified. Thermostat shall be self-contained remote bulb, liquid filled, reverse acting, adjustable with three-degree differential. Remote bulb positioned in inlet air to the evaporator. 7. All Systems shall provide additional refrigerant flow. include pump down cycle to protection against unwanted FOOD SERVICE EQUIPMENT 11400 - 114 05/15/15 NYCSCA DESIGN NO._____ 8. PIPING: Refrigerant piping connecting the condensing unit to the evaporator and condensate drain piping shall be Type L hard-drawn seamless copper tubing with silver brazed joints as per Section 15510: HVAC PIPING. All refrigerant lines shall be insulated in accordance with Section 15512: PIPING INSULATION (HVAC). All condensate drain lines inside Walk-In boxes shall be similarly insulated with 1/2" insulation. All work shall be done in a workmanlike manner. Condensate Drain outside the box: Coordinate with Plumbing; 3/4” copper with approved trap extend to the nearest floor drain. 9. Provide service valves, filter drier and automatic flow control valve. Each refrigerant system shall include a dehydrator, shut-off valve, vibration eliminators, liquid line solenoid, thermostatic expansion valve and all other fittings and accessories, as required and as needed for the operation of each unit. 10. System factory refrigerant 11. WORK BY OTHER TRADES a. ELECTRICAL: Electrical contractor shall provide power for refrigeration package and connect control and defrost system as called for in the wiring diagram. Electrical Contractor shall provide five line color coded service from the time clock at the refrigeration package to low temperature blower coils in coolers for automatic defrost. Electrical Contractor shall provide direct connection, in accordance with wiring diagram for medium temperature blower coils. All electrical wiring and installation, in accordance with wiring diagram and local codes. Electrical Contractor to provide wiring as required for alarm panel (reference rack manufacturer drawings). charged with the required FOOD SERVICE EQUIPMENT 11400 - 115 05/15/15 DESIGN NO._____ b. c. 12. PLUMBING: Plumbing contractor shall provide ACR or type “L” copper drain lines for walk-in refrigerator and freezer, pitched 4” per foot of run. In freezer, unheated drain line must be outside of insulation to prevent freezing. Trap drain line outside of refrigerated space to avoid entrance of warm, moist air. Plumbing contractor shall provide individual drain line for each evaporator unless otherwise called for. All plumbing installation shall be in accordance with local codes. GENERAL CONTRACTOR: Provide all opening required through walls, floors, ceilings, and roof to run remote refrigeration lines to equipment evaporator coils. General Contractor shall provide all curbing on roof for the installation of the Compressor Rack and all weather proofing of penetration through the roof. Prepare the rooftop, wall, floor or ceiling opening for refrigeration lines. REFRIGERATION SYSTEM APPROVED MANUFACTURER AND MODEL NUMBER: Outdoor, Roof Top, Air Cooled, Remote MFR: Omni Temp Refrigeration MODEL NO: WK-AC-H-5-0-3 MFR: Refrigeration Design Technologies MODEL NO: NYC CHDSSXX MFR: Master-Bilt Refrigeration Solutions MODEL NO: MRS Series Modular Multi-Compressor System MFR: RDI Systems MODEL NO: MCX-XXX-XXX or RGX-X MFR: Kolpak Refrigeration MODEL NO: MCX-XXX-XXX or RGX-X D. NYCSCA Controller: Provide each walk-in refrigerator and/or freezer using the compressor rack refrigeration system with an electronic control system mounted to the evaporator coil or any other place accessible for service and approved by the Manufacturer and the Authority. The electronic controller shall control the two compressor system and one or more evaporator coils. The electronic controller board with a panel display and a remote display shall monitor, display and control the functions of the refrigeration system including each compressor and evaporator coil(s). Provide with data logging and means to diagnose problems from both panel interface. The electronic FOOD SERVICE EQUIPMENT 11400 - 116 05/15/15 DESIGN NO._____ controller shall control the two compressor system and one or more evaporator coils. The electronic controller shall consist of the following factorymounted parts: electronic controller board with twodigit LED and pushbuttons on the panel interface; solid state temperature sensors; pressure transducer; electric expansion valve if used as a control or thermostat reading if used as the control; 24V transformer; remote display panel; solenoid valve; external relay to control liquid line solenoid valve or compressor contactor. LED readout shall show the temperature, the operating compressor, the failed compressor, alarm conditions and shall have the capability to switch compressor. All panels shall be clearly marked in a permanent fashion designating whether unit is a refrigerator or a freezer. The remote display panel shall duplicate all the functions and diagnostics of the electronic controller and shall be mounted in front of each walk-in on the door panel. If Refrigerator and Freezer are installed back to back, both remote display panels shall be installed in front of the Refrigerator with a label for each. 21. If condensing unit is installed in a compressor room, verify with the Project Engineer that provision for a supply of ambient air to the unit and removal of heated air from the condensing unit is accomplished. The required ventilation (cubic feet per minute required) shall be provided by the Refrigeration Unit Manufacturer. Units must not be located in the vicinity of steam, hot air or fume exhausts. Unit shall have adequate support to avoid vibration and noise transmission into the building. Units should be mounted over areas where high levels of sound are not an important factor. When placing your condensing unit (indoor or outdoor), allow for plenty of outside air to get to your unit. That includes space away from walls, fences, and other units. Make sure one unit’s exhaust is not feeding into another unit’s intake. Each unit should be located so air may circulate freely and not be re-circulated. Provide enough clearance to service the unit. Make sure all panels can open freely and that you have space to maneuver tools and equipment. Verify that Drawings shown the location of the outdoor Condensing unit. If located on the roof, unit shall be installed on rail curbs, see Note 33. 23. Locate the Ice maker remote air cooled condenser next to the walk-in outdoor condensing units. For units placed side by side, care should be taken to see that ample room is left for maintenance work and ventilation requirement between units 25. Provide in High School Kitchen Layout Only. Delete the ICE MAKER from the other Kitchen layout (PS, JHS and IS). (ROOM NYCSCA FOOD SERVICE EQUIPMENT 11400 - 117 05/15/15 DESIGN NO._____ PLANNING STANDARDS K1 and ROOM PLANNING STANDARDS K2; ITEM NO. K14) and WARMING KITCHEN (ROOM PLANNING STANDARDS K5 Item No. T22). The Ice Maker is designed to be installed indoors, in a controlled environment. Air-Cooled models discharge very warm air into the room and required a good air flow. The air temperature must be at least 35°F, but must not exceed 110°F. Ice Maker Heat of Rejection: Ice maker, like other refrigeration equipment, reject heat through the condenser. Verify with the HVAC Engineer that provision for a supply of ambient air to the unit and removal of heated air from the condenser unit are accomplished. If the flow of air and the indoor temperature is not attainable, Ice Maker with Remote Air Cooled Condenser unit shall be provided. The remote condenser shall be installed above or below the ice maker, per the limits stated by the manufacturer. The remote condenser installed outside shall be within the temperature limits set by the manufacturer. The interconnecting tubing shall be installed as per the manufacturer written directions, and the amount of tubing exposed to uncontrolled temperatures shall be minimized. If Ice Maker with remote air cooled condenser is required, replace Article 22 with the following 4.22 ICE MAKER/STAINLESS COOLED CONDENSER STORAGE BIN WITH REMOTE AIR- A. Provide the Ice Maker mounted on a S/S Storage Bin with a Remote Air-Cooled Condenser designed to produce individual ice cubes where shown on the Drawings. Provide ice maker and storage bin as a single unit and the remote air-condenser unit completely factory assembled, wired and tested with only water, electric, refrigerant lines and drain connections required for operation. Panels shall be easily removed and all components accessible for service. Ice maker shall sit on top and feed ice directly into the storage bin. Operation of ice maker shall be automatic with a control to cycle unit by the rise or fall of the ice level in the bin. Provide a means for the constant draw-off of water, to prevent the accumulation of impurities. UL and NSF listed B. Ice Maker with Storage Bin 1. NYCSCA STEEL Ice Maker: rated in accordance with and certified to comply with ARI Standard 810, having a 24-hour production capacity of 457 lbs at 90°F air and 70°F water temperatures. Ice Maker shall be certified to NSF Standards and display the symbol of the certifying agency. Ice Maker shall include, as standard equipment, the following: FOOD SERVICE EQUIPMENT 11400 - 118 05/15/15 DESIGN NO._____ stainless steel exterior; antimicrobial agent protection; stainless steel evaporator; built-in control board that will sound an audible warning when service is needed; R-404A refrigerant; compartmentalized design keeps electrical components in a dry environment; isolated ABS evaporator compartment. NYCSCA 2. Stainless Ice Storage Bin sits beneath the ice maker: Top-hinged front-opening door for topmounted ice maker; stainless steel exterior design for easy cleaning; sturdy construction for top mounted unit factory install; foamed-in-place polyurethane insulation, in all bin walls and bottom. Interior of bin shall consist of a polyethylene liner for sanitary storage and shall be protected with antimicrobial agent. Provide a convenient built-in stainless steel scoop holder along with the ice scoop of the size and material recommended by the manufacturer. Provide unit with stainless legs. 3. Provide manufacturer recommended top kit adapter required to mount the Ice Maker (22” wide) unit in top of the ice storage bin (Hoshizaki America, Inc. Model HS-2033). C. Remote Air-Cooled Condenser: R-404A refrigerant; constructed from sturdy, corrosion and weather resistant material; refrigerant lines. Install (verify distance with manufacturer) using refrigerant tubing. Remote system shall consist of a remote condenser and interconnecting refrigerant lines. D. Before connecting water to the ice machine, water supply should be treated with a filtration system. Provide NSF tested and certified to ANSI/NSF Standards for taste, odor and chlorine reduction. Filter shall be FDA compliant and as specified by the Ice Maker’s Manufacturer. E. Electrical: Ice Maker: AC Supply Voltage 115V/60/1; 20amp Max Fuse/Breaker. Remote Condenser: 115V/60/1 (supply from the Ice Maker or wired separately) Plumbing: Ice Maker: Independent potable water supply: 1/2” OD copper with vacuum breaker. Independent drain connection: 3/4” FPT. Storage Bin: 3/4” FPT drain located in the bottom center back of the unit. FOOD SERVICE EQUIPMENT 11400 - 119 05/15/15 DESIGN NO._____ Manufacturer: Subject to compliance with specifications: Hoshizaki America, Inc. Model KM-515MRH/B-500SF/URC-6F Scotsman Ice Systems Model C0630MR-32B/BH550S-C/ERC111-1A Manitowoc Ice, Inc. Model SD-0592N/B-570/JC-0495A Replace the Installation Paragraph T. with the following. Verify that note 23 can be accomplished. Installation Requirements for Ice Maker/Storage Bin with Remote Air-Cooled Condenser: NYCSCA 1. Bottom of the ice maker/storage bin shall be set on finished floor at location shown on the Drawings. Level the unit to assure that the bin door closes and seals properly. Use a level on top of the bin. Adjust the base of each foot as necessary to level the unit. Provide access for service. The location shall not be near heatgenerating equipment. Install shut-off valve and the specified filtration equipment on the water supply line. Special attention shall be given to the prevention of back siphonage by using appropriate device on the water line. Ice maker and storage bin require indirect connection (IW). They shall be drained through an air gap, not with a direct connection to the sewer. Ice Maker drain and bin drain shall be piped separately to a floor drain. Extend the drain lines accordingly. The floor drain shall be large enough to accommodate drainage from all the drain lines. 2. Remote Air Cooled Condenser: Unit shall be installed as per the manufacturer’s written instructions and shall conform to ASHRAE 15 and all applicable codes and regulations. Provide access for service. Allow clearance for air circulation. Interconnecting refrigerant lines between the ice maker and remote condenser shall be provided in accordance with the manufacturer’s written instructions and as specified herein. Both refrigerant lines shall be insulated separately the entire length of run in accordance with Section 15512: PIPING INSULATION (HVAC). The distance between the ice maker and the remote aircooled condenser shall be approved by the manufacturer. 3. Electrical: Power wiring to the ice maker/storage bin and remote air-cooled condenser unit shall be by the Electrical Subcontractor. Provide all the required and necessary accessories and equipment to make the unit operational. Follow all applicable codes and regulations. FOOD SERVICE EQUIPMENT 11400 - 120 05/15/15 DESIGN NO._____ 4. Roof Attachment: Where shown on the Drawings, install and attach the remote condenser to the roof of the building, using the methods and practices of construction that conform to the New York City School Construction Authority. Roofing subcontractor shall secure the condenser to the roof. 26 ICE MAKER: WARMING KITCHEN: PLANNING STANDARDS K5) Delete Item No. T22 (ROOM 27. For NYCSCA Green School Projects: The Architect of Record shall provide a schedule of all refrigeration equipment, indicating: cooling-capacity, compressor-style, refrigeranttype and refrigerant-charge. This information will be entered into the GSG Credit E1.3 for GSG 2007 version and in credit E2.2 for GSG 2009 version. The combined HVAC & R refrigerant calculation contained on the Refrigerant Impact Form associated with the E1.2 for GSG 2007 or E2.2 for GSG 2009 must result in an index of less-than or equal to 100. Complete the Refrigerant Table as per the manufacturer. For Non NYCSCA Green School Projects: Edit as required. Delete “For systems containing 0.5 lbs or more of refrigerant” from the paragraph and the Refrigerant Table from the Walk-In Refrigerant Equipment Article. 29. The control panel display mounted on the Walk-in Door panel is required if the Compressor rack is provided. 33. Use rail curbs for roof mounted condensing unit. Rail curbs are to be a minimum 24” above finished roof to facilitate roof replacement. Project Architect must indicate location and size of rail curbs on roof plan. 34. Verify Electrical Requirements. All the Scotsman Ice Systems model numbers require 208 Volts * * * RGB:MM 04/15/15 NYCSCA FOOD SERVICE EQUIPMENT 11400 - 121 05/15/15 DESIGN NO._____ LIST OF SUBMITTALS SUBMITTAL DATE SUBMITTED DATE APPROVED Product Data: 1. Equipment Drawings Layout 2. Schedule of Equipment and Connections 3. Wiring Diagrams 4. Piping Diagrams 5. Manufacturers Specification Sheets 6. Installation Instructions 7. Time Card Recorder Sample Card 8. Exhaust Hood: Grease Extraction Efficiency Test Report Shop Drawings: 1. Fabrication Drawings 2. Exhaust Hood Details 3. Serving Line: Coordination Drawings: List of Finish Color: Certifications: _____________ 1. Quality assurance listings And certifications 2. Applicable appliances meet Reduction in lead act Maintenance Data: 1. Operations Manuals 2. Spare Part lists 3. Warranty 4. List of Factory Authorized Service Agencies 5. Local Service Agency Smallwares Inventory: Walk-in Box Affidavit: 1. Unit is Level 2. Installation meets all Factory Quality Standards. Exhaust Hood: Field Test Reports Exhaust Hood Fire Suppression System: Schematics Operating Instructions Inspection Contract NYCSCA FOOD SERVICE EQUIPMENT 11400 - 122 05/15/15 DESIGN NO._____ NYC Fire Dept Permits and Approvals NYCSCA Permits and Approvals Installer: Affidavit Testing Schedule: General Contractor Kitchen Equipment Subcontractor Maintenance Materials Exhaust Hood: Hood Extractor Tools: Extractor Inserts Ice Maker: Filter Walk-In Panels: Wrenches and Snaps Manufacturer produced video training aids * * * NYCSCA FOOD SERVICE EQUIPMENT 11400 - 123