Subwavelength and diffractive waveguide structures and their applications in nanophotonics and sensing P. Chebena, P. J. Bocka,b,c, J. H. Schmida, J. Lapointea, S. Janza, D.-X. Xua, R. Maa, A. Densmorea, A. Delâgea, B. Lamontagnea, T. J. Hallc, R. Halird, I. Molina-Fernándezd and J.-M. Fédélie a Institute for Microstructural Sciences, National Research Council Canada, Ottawa, Canada b CRESS Space Instrumentation Laboratory, York University, Toronto, Canada c Centre for Research in Photonics, University of Ottawa, Ottawa, Canada d ETSI Telecomunicación, Universidad de Málaga, Málaga, Spain e CEA, LETI, Minatec, Grenoble, France ABSTRACT We review recent advances in subwavelength and diffractive structures in planar waveguides. First, we present a new type of microphotonic waveguide, exploiting the subwavelength grating (SWG) effect. We demonstrate several examples of subwavelength grating waveguides and components made of silicon, operating at telecom wavelengths. The SWG technique allows for engineering refractive index of a waveguide core over a range as broad as 1.5–3.5 simply by lithographic patterning using only two materials, e.g. Si and SiO 2. This circumvents an important limitation in integrated optics, which is the fixed value of the refractive indices of the constituent materials in the absence of active tuning mechanisms. A subwavelength grating fibre-chip microphotonic coupler is presented with a loss as small as 0.9 dB and with minimal wavelength dependence over a broad wavelength range exceeding 200 nm. It is shown that the SWG waveguides can be used to make efficient waveguide crossings with minimal loss and negligible crosstalk. We also present a diffractive surface grating coupler with subwavelength nanostructure, that has been implemented in a Si-wire evanescent field biological sensor. Furthermore, we discuss a new type of planar waveguide multiplexer with a SWG engineered nanostructure, yielding an operation bandwidth exceeding 170 nm for a device size of only 160 m 100 m. Keywords: diffraction grating, subwavelength grating, silicon-on-insulator waveguide, fiber-chip microphotonic coupler, surface grating coupler and evanescent field sensor. 1. INTRODUCTION Diffraction effects are suppressed for waves propagating in materials structured at the subwavelength scale. Subwavelength periodic structures were first used in the late 19 th century by Hertz, when studying the properties of the newly discovered radio waves with a fine grid of parallel metal wires used as a polarizer. It was not until the 1940s when electromagnetic wave propagation in a medium structured at the subwavelength scale was first studied, for alternate layers of a dielectric and a metal1. Although the subwavelength phenomenon has been known and exploited for many years in free-space optics2,3 and recently also in plasmonics4, little has been reported on using subwavelength periodic structures in dielectric optical waveguides5-8. In integrated photonic circuits, the refractive index contrast is usually set by the choice of the material platform. For example, for silicon photonic circuits the waveguide core and the cladding indices are given by the material constants of silicon (nSi = 3.5) and silicon dioxide (nSiO2 = 1.44) and waveguide devices must be designed within the constraint of these fixed values. It is known that periodic dielectric structures with a periodicity smaller than one half of the wavelength do not diffract any light. Instead, such so-called subwavelength gratings (SWGs) act as homogeneous effective media with spatially averaged refractive index9,10. We have recently demonstrated the first use of SWGs for refractive index engineering in microphotonic waveguides, providing a powerful method for controlling the refractive index of a waveguide core in any specific location of a photonic chip11-17. Importantly, our method only relies on standard fabrication techniques and can be implemented without any modifications to the chip fabrication process flow. The structure shown in Fig. 1a exemplifies refractive index engineering of a silicon photonic wire waveguide, as it is further discussed in Section 2. By etching periodic gaps of a well defined width w and pitch into a standard silicon photonic wire an SWG waveguide is formed with an effective core index determined by the duty ratio w/15. Calculation of the dispersion relation (Fig. 1b) of the segmented waveguide and comparison with the dispersion of an equivalent photonic wire waveguide with the core refractive index of n = 2.65 confirms theoretically the concept of spatial refractive index averaging. Experimentally, we have observed waveguiding in such SWG structures with low propagation loss comparable to the photonic wire waveguides and with a low and nearly wavelength-independent group index15. Although consistent with Bloch theory, it is fascinating to observe light propagating almost unperturbedly through so many strong discontinuities. Figure 1. a) Subwavelength grating waveguide composed of silicon segments on a silicon-on-insulator chip. b) Dispersion diagram of a SWG waveguide consisting of 150 nm long Si segments separated by 150 nm long gaps filled with SU-8 polymer (nSU-8 =1.577), for TE polarization. Lower cladding is silicon dioxide (nSiO2 = 1.444) and upper cladding is SU-8. Dispersion diagram for an equivalent wire waveguide with a core refractive index of 2.65 is shown as a reference. Practical implementations of our SWG waveguides are described in Sections 3-6. In Section 3, we present a subwavelength grating microphotonic fiber-chip coupler which works by gradual modification of the waveguide core index leading to mode size transformation between a high-index photonic wire and the low-index optical fiber5,12. Measured coupling loss is 0.9 dB for TE and 1.2 dB for TM polarizations. In Section 4, we discuss a waveguide crossing with subwavelength grating structure16. The loss per crossing was measured to be as low as 0.02 dB with polarization dependent loss of <-0.02 dB and crosstalk of less then -35 dB. Ability to intersect waveguides with such low loss and crosstalk is an important prerequisite for designing complex high density photonic circuits. In Section 5, we demonstrate a continuously apodized surface grating coupler 17. The device is fabricated in a single etch step, achieving a coupling efficiency of 3.7 dB, and a 3 dB bandwidth of 60 nm. A subwavelength structure is employed to generate an effective medium engineered to vary the strength of the grating and thereby maximize coupling efficiency, while mitigating back reflections at the same time. Finally, in Section 6 we show how the refractive index of a slab waveguide can be controlled in a specific location of a chip when building sophisticated microphotonic circuits, for an example of a planar waveguide multiplexer12,18. 2. SUBWAVELENGTH GRATING: A NEW TYPE OF MICROPHOTONIC WAVEGUIDE We recently demonstrated a new waveguide principle based on the formation of a subwavelength grating (SWG) in a waveguide core11-15. In contrast to waveguides based on line-defects in 2D photonic crystal lattices, the light is confined in a SWG waveguide core covered with a cladding material of a lower refractive index, as in conventional index-guided structures. The core is a composite medium formed by periodically interlacing silicon segments with a material of a lower refractive index at the subwavelength scale. Some segmented waveguides have been previously studied numerically19,20 and also experimentally21,22. Since in those structures spacing between the segments is not subwavelength, application in high-index-contrast waveguides is hindered by the reflection and the diffraction losses incurred at the boundaries of the different segments. The long-period segmented waveguides do not support a (theoretically) lossless mode and the light coupling to radiation modes limits applications of such structures to short propagation lengths and small refractive index discontinuities. Our subwavelength grating waveguide is unique in that the structure supports a true theoretically lossless mode, abstracting from fabrication imperfections. By modifying the pitch, width and duty cycle of the subwavelength grating, the effective index of the medium can be engineered. In our study, we used silicon segments with SU-8 cladding material; however any materials can be interlaced for specific applications. For example, athermal waveguides can be designed by interlacing materials with opposite polarity thermo-optic coefficients, while waveguide modulators or lasers may be implemented by making or interlacing waveguide core segments with a nonlinear optical material. This freedom in waveguide design suggests that subwavelength grating waveguides can be used in a broad range of applications. A schematic of a SWG waveguide is shown in Fig. 1a. The grating period, duty cycle and segment dimensions are chosen to avoid the formation of standing waves due to Bragg scattering and the opening of a band gap near λ = 1550 nm wavelength. According to this criteria and using finite-difference time-domain (FDTD) and MIT photonic bands (frequency domain) calculations, the following typical structural parameters were chosen: grating pitch Λ = 300 - 400 nm, segment width w = 300 nm and segment length a = 100 - 150 nm. Details on waveguide design and characterization can be found in [15]. a a b c Figure 2. a) Mode profile of a Si-wire waveguide (w = 300 nm, SiO2 upper cladding). d) Mode profile of a SWG waveguide (w = 300 nm, Λ = 300, SiO2 upper cladding) at the center of a 150 nm-long Si segment. e) Field propagating along the subwavelength grating waveguide (z-direction), excited by the Si-wire waveguide fundamental mode at λ = 1550 nm, for quasi-TE polarization. Calculated mode profiles for a 300 nm wide Si-wire waveguide and SWG waveguide are shown in Figs. 2a and 2b, respectively. The propagating field along the grating is shown in Fig. 2c. Our subwavelength grating waveguide structures were fabricated using commercially available SOI substrates with a 0.26 µm thick silicon layer and 2 µm thick buried oxide (BOX). Electron beam lithography was used to define the waveguide layout in high contrast hydrogen silsesquioxane resist, which formed SiO 2 upon electron beam exposure. We used inductively coupled plasma reactive ion etching (ICP-RIE) to transfer the waveguide pattern onto the silicon layer. Samples were coated with a 2 µm thick polymer (SU-8, n = 1.577 at λ = 1.55 µm) and cleaved into separate chips and facets polished. Propagation loss was estimated by measuring the transmitted power through the loss test structures of SWG waveguides of different lengths in a range of 0.5 – 3.0 cm. Loss was determined from the slope of a linear fit of transmitted power vs. SWG waveguide length. Typical SWG waveguide loss measured is 2.6 dB/cm. The PDL is less than 0.5 dB for the wavelength range 1480 – 1580 nm. It is remarkable that such low loss is achieved for light propagating over a 1 cm distance through more than 33,000 boundaries between high- and low-refractive-index segments having an index contrast of Δn ~ 1.9. While this finding is consistent with Bloch mode theory, we also believe that this low loss is a consequence of the mode delocalization from the composite core with a corresponding decrease in light scattering at fabrication sidewalls imperfections. We demonstrate the potential of subwavelength grating waveguides through realization of practical functional components, as described in the following sections. 3. SUBWAVELENGTH GRATING FIBER-CHIP COUPLER Our fiber-chip coupler5,7,12 exploits refractive index engineering by subwavelength waveguide structuring to reduce the effective index mismatch and the associated loss at the fiber-chip coupling interface. The coupler principle was proposed in ref. [5] and is based on a gradual modification of the waveguide core refractive index and the corresponding mode size transformation by changing the volume fractions of the Si and SU-8 materials that form the composite waveguide core. The geometry of the taper shown in Fig. 3a was designed such that at one end of the coupler the effective mode index is matched to a 450 nm wide silicon strip waveguide for both TE- and TM-like polarizations (nTE = 2.51, nTM = 2.11), while at the end near the chip facet it is close to that of an optical fibre (n ~ 1.5). Different taper stages with distinct geometries of silicon segments are used to account for different mode confinement in different regions of the coupler, as shown in Fig. 3b. a from fiber 2 m c Insertion Lossloss (dB) (dB) b 0 SWG W035 P04 TE WG1 Corrected (dB) -1 SWG W035 P04 TM WG1 Corrected (dB) -2 TE SWG W035 P04 TM WG2 Corrected (dB) -3 SWG W035 P04 TE WG2 Corrected (dB) -4 SWG W035 P04 TM WG3 Corrected (dB) TM -5 SWG W035 P04 TE WG3 Corrected (dB) -6 -7 -8 1480 1500 1520 1540 1560 1580 Wavelength (nm) Wavelength (nm) Figure 3. a) Subwavelength grating fiber-chip microphotonic coupler. b) The low-confinement section (top) near the chip edge, along with high-confinement section (center) near the 450-nm wide strip waveguide and intermediate section (bottom) positioned at ~15 m from the chip edge. c) Transmission spectra of the insertion loss of a strip waveguide terminated at both ends with a subwavelength grating coupler (two samples; TE and TM polarizations). The curves shown in Fig. 3c represent the measurements of 5-mm-long silicon strip waveguides terminated with the SWG couplers at their inputs and outputs, for TE and TM polarizations. The insertion loss includes the coupling loss and the propagation loss in the strip waveguide. The intrinsic coupler loss was determined in an independent measurement on a series of couplers (up to 62) connected back-to-back as -0.23 dB for TE and -0.47 dB for TM polarizations. The total fibre-to-waveguide coupling efficiency was determined as -0.9 dB for TE and -1.2 dB for TM polarizations. This is the highest efficiency with minimal wavelength and polarization dependence yet reported for a microphotonic coupler. The coupler exhibits a high tolerance to the feature size variations that may arise from limited accuracy of the lithography and etching. The coupling loss was negligibly affected by changing the taper tip width from the nominal 350 nm to 300 nm, with loss penalty of less then 0.1 dB for both polarizations. 4. SUBWAVELENGTH GRATING WAVEGUIDE CROSSING In optical interconnects, the ability to intersect waveguides with minimal loss and negligible crosstalk is crucial to facilitate circuit connectivity at a massive scale comparable to state-of-the-art electrical interconnects. However, each time when a conventional waveguide intersects another waveguide in a planar photonic circuit, a substantial fraction of light is lost by diffraction at the crossing and it may get coupled as a crosstalk signal to the transverse waveguide. In [16,24] we demonstrated a solution to this problem by adiabatically transforming a strip waveguide to a subwavelength grating structure which acts as a non-resonant mode expander in the vicinity of the crossing region, while diffraction is suppressed as a consequence of the subwavelength scale of the grating. The effective index of both waveguides is decreased towards the crossing point by reducing the SWG duty ratio and the width of the silicon segments, as it is schematically shown in Fig. 4a. The mode delocalization from the waveguide core, along with a reduced effective index of the crossing waveguide, largely decreases the scattering efficiency at the crossing. This was confirmed in our measurement that showed excellent optical isolation between the two waveguides with a crosstalk below -40 dB, more than a 25 dB improvement compared to a direct crossing of strip waveguides (260 nm 450 nm). a b c -5 0.023 dB/crossing, TE Loss (dB) -7 -9 0.037 dB/crossing, TM -11 -13 -15 0 20 40 60 80 Number of crossings Figure 4. a) Waveguide crossing schematics. Si-wire waveguides are transformed into SWG waveguides near the crossing region. c) A fabricated SWG waveguide crossing in SOI. d) Measured crossing loss for 0, 1, 5, 10, 20, 40 and 80 concatenated crossings. Loss per crossing is determined as the slope of a linear fit of these measurements. The fabricated waveguide crossing in SOI is shown in Fig. 4b. In order to quantify the crossing loss, test structures with multiple (up to 80) waveguide crossings concatenated in series were fabricated. The insertion loss of these structures is analysed in Fig. 4c, where the loss per crossing is estimated as -0.023 dB from the linear fit for TE polarization, and the polarization dependent loss is ~0.01 dB. Note that compared to a direct crossing, the loss is decreased at least by a factor of 30. This is the lowest loss and minimal polarization dependence yet reported for crossings in high index contrast waveguides. An important practical advantage of this waveguide crossing compared to other designs is that as a binary structure (the silicon layer has either the full starting thickness of 260 nm, or is completely etched away) it can be fabricated using a single etch step. 5. SURFACE GRATING COUPLER WITH SUBWAVELENGTH STRUCTURE Surface grating couplers are a promising fibre-chip coupling solution25,26. They operate by laterally expanding the light propagating in the waveguide by means of an adiabatic taper, along with diffraction coupling it to (or from) an optical fibre positioned over the grating. To achieve good coupling efficiency, the grating must exhibit a high directionality towards the fibre, and the radiated field should match the near-Gaussian field of the optical fibre mode. The ideal fabrication process would use a single full-etch through the silicon to the buried oxide (BOX) to define both the waveguides and the grating couplers. Figure 5. a) Fabricated surface grating coupler with subwavelength structure. b) Field overlaps between the grating near field and the SMF-28 optical fiber mode, for couplers without (left) and with (right) SWG structure. FDTD simulation. c) Measured fiber-chip coupling loss for various samples. In [27] we proposed, for the first time, that coupling strength of a surface grating coupler can be optimized by modifying the refractive index in the grating region using a subwavelength microstructure. The effective medium is created by fully etched structures (Fig. 5a) with feature size and periodicity smaller than the operating wavelength. This enables singleetch fabrication of gratings with the optimal strength, and simultaneous apodization to match the radiated field to the fibre mode (Fig. 5b, right). Two implementations of our concept have recently appeared28,29, using circular holes to create the effective medium, with a uniform (unapodized) design. Our continuously apodized surface grating coupler coupler17 was designed and fabricated using a 0.26 μm thick silicon layer with a 2 μm thick buried oxide (BOX) and air cladding. The effective index was apodized to vary the strength of the grating to produce a near-Gaussian radiated field (Fig. 5b, right panel). The minimum feature size is 100 nm, for compatibility with deep-uv lithography. The pitch in the propagation (z) direction was chirped along the grating so that all grating periods radiate phase-matched. Backreflections are minimized to 0.1% according to our FDTD calculation. The couplers were successfully fabricated by e-beam lithography and ICP-RIE at the NRC Canada, and also at deep-uv 193 nm CMOS line at CEA LETI. The experimental results for several grating couplers are shown in Fig. 5c, with a peak coupling efficiency of -3.7 dB. The 3 dB bandwidth is 60 nm. The coupler was successfully implemented in our evanescent field Si-wire bio-sensor, which requires efficient and robust couplers for TM polarization, where sensitivity is maximized30,31. More details on our coupler implementations can be found in ref. [32]. 6. REFRACTIVE INDEX ENGINEERING IN A SLAB WAVEGUIDE: A NEW TYPE OF PLANAR WAVEGUIDE MULTIPLEXER As we showed in previous sessions, in silicon waveguides, media with a wide range of intermediate effective indices can be engineered by modifying the volume fractions of silicon and cladding material with a spatial accuracy of a few tens of nanometers simply by lithographic patterning. This control of refractive index in a specific location of a chip is highly desirable for building sophisticated microphotonic circuits, including optical multiplexers33-35. A new type of waveguide multiplexer18,12 is shown in Fig. 6a. Making this device is possible using a SWG engineered nanostructure that provides sufficient optical confinement to make a waveguide, yet have a waveguide boundary that is transparent to light propagating normal to the boundary. In this multiplexer, the light propagating in the curved strip waveguide is diffracted by the grating etched in one of the waveguide sidewalls. Curving the waveguide serves the focusing function so that diffracted light propagates with a convergent wavefront bearing the curvature of the strip waveguide towards the focal region. Different wavelengths are focused at different positions along the focal curve (Rowland circle of radius 80 m) where they are intercepted by the receiver waveguides. The subwavelength nanostructure formed in the trench between the strip waveguide and the slab waveguide combiner is shown in Fig. 6b. The purpose of using the subwavelength trench is two-fold: Near the strip waveguide an effective material index of n ~ 2 is created. Here, the trench acts as a waveguide for light diffracted by the grating towards the combiner region, while as a lateral cladding for the strip waveguide. On the other side of the trench, near the slab waveguide combiner, a triangular SWG structure is used as a graded-index medium to suppress Fresnel reflection for the light propagating from the trench to the slab waveguide. Transmission spectra for eleven channels of the spectrometer are presented in Fig. 6c. The achieved maximum-tominimum transmission ratio is as large as ~20 dB, while the loss is approximately -4 dB, allowing for wavelength filtering with a bandwidth of 170 nm. This is the largest wavelength range yet reported for a miniature spectrometer chip. The device size is only ~160 m 100 m. Figure 6. a) Curved waveguide grating multiplexer with subwavelength grating interface. b) SEM image of the subwavelength nanostructure in the trench between the strip waveguide and the slab waveguide combiner. c) Set of spectra measured at different output waveguides of the multiplexer (TE polarization). 7. CONCLUSIONS We demonstrated a new type of optical waveguide based on subwavelength gratings. 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