March 5-15, 2007 SAINT SHORT COURSE on Nanoscale Materials Design and Its Fusion with Products Design and Manufacturing Wing Kam Liu, Walter P. Murphy Professor Director of NSF Summer Institute on Nano Mechanics and Materials Northwestern University, Department of Mechanical Engineering, 2145 Sheridan Road, Evanston, Illinois, 60208, USA Email: w-liu@northwestern.edu, (http://www.tam.northwestern.edu/wkl/liu.html) Modern technological society is increasingly concerned with high performance materials, and in achieving good efficiency in energy conversion, communications, computation, and chemical processing. Nanotechnology, nanomechanics and nanomaterials have an overall potential for the betterment of our society, for example in national defense, homeland security and private industry. These fields can make our manufacturing technologies and infrastructure more sustainable in terms of reduced energy usage and environmental pollution. In the last decade, various aspects of nanotechnology have been actively investigated to achieve specific goals in materials, medicine, electronics, and energy production. By dexterous manipulation of molecules, innovative concepts of materials and devices have been proposed and developed. Such molecular manufacturing requires rigorous understanding of the fundamental science underlying molecular structures and its application towards the artificial manipulation of molecules in order to achieve specific functions with high efficiency. Upon the completion of such functional materials at the molecular level, the interface from the nanoscale to micro- and macro- scale will be realized to transition these novel nanomaterials to a real marketplace. To inspire and speed up the coalescence of fundamental and application-specific functional nanomaterial development, we will also present the next generation of ComputerAided Design (CAD) simulation theories and software development that will integrate the influence of the mentioned nano and micro structures of these functional materials into CAD software for design and manufacturing of products. We propose an alternative concurrent bridging scale theory for the next generation of CAD software. In particular, we wish to extend the current FEM software to incorporate the “concurrent” multi-physics of these functional materials into a single unified simulation. These are fundamentally necessary to account for the multiple scale behavior observed in materials design. The need to develop these multiscale modeling approaches for understanding and characterizing such systems has become apparent: the so-called multiresolution thermal-mechanical-electrical mechanics, which fuses the “mechanics of these functional materials” into multiscale continuum finite element methods, provides a promising avenue to parallel treatment of events on two or more time- and distancescales. We propose to develop this approach, starting from the Angstrom scale and moving upward to the continuum scale by melting Quantum Mechanics, Molecular Dynamics, Monte Carlo and Kinetic Monte Carlo, phase fields and Finite Element methodologies into a coherent modeling and simulation protocol. We will then present a multiresolution cohesive zone model for finite temperature crack growth and fracture-strength (hardness) design of Cybersteel 2020 and Digital 3-Dimensions (D3D) for naval ships, and design methodologies for the next generation of alloys and cutting and drilling tools for use in aero and auto applications. Its applications to Microsystems, fuel cells, and nanostructures self-assembly will be highlighted. Vita: Dr. Wing Kam Liu, Walter P. Murphy Professor at Northwestern University and Director of NSF Summer Institute on Nano Mechanics and Materials, received his Ph.D. from Caltech. His research activities include bridging scale computational mechanics and materials, multi-scale analysis, and computational biology. Selected Liu's honors include the Gustus L. Larson Memorial Award, the Pi Tau Sigma Gold Medal and the Melville Medal, all from ASME; the Thomas J. Jaeger Prize by the International Association for Structural Mechanics in Reactor Technology; the SAE Ralph R. Teetor Educational Award; the Computational Structural Mechanics Award and Computational Mechanics Award from USACM and IACM, respectively; and the JSME Computational Mechanics Award. Liu serves on both the executive committee of the ASME applied mechanics division (Chair 2005-2006) and the International Association for Computational Mechanics. He will be awarded the John von Neumann Medal, the highest award given by USACM, in San Francisco, July 2007. He was the past president of USACM. Liu is cited by Institute for Scientific Information as one of the most highly cited, influential researchers in Engineering, and an original member, highly cited researchers database. He is the editor and honorary editors of many Journals. Dr. Liu has acted as a consultant to the many organizations. Tentative outline (the first 6 of 12 lectures to be delivered in March 2007) Lecture 1: An overview of Nanoscale Materials Design and its Fusion with Products Design and Manufacturing via aero and auto applications. Lecture 2: Brief introduction to basic concepts in materials science; materials design and life cycle product design, in particular, materials issues related to strength, hardness, and toughness. Lecture 3: Inclusions and voids; and nano/micro structure-properties relation; virtual multiscale life cycle nano and microstructural materials design theories. Lecture 4: Multiscale Continuum Theories for Materials Design and its fusion with Products Design and Manufacturing. Lecture 5: Hierarchical and concurrent homogenization; direct numerical simulations (DNS); multiscale statistical gradient methods and its finite element formulations. Lecture 6: Microstructure based multiscale predictive modeling of materials performance and its applications to metal forming.