NZQA registered unit standard 19469 version 5 Page 1 of 4 Title Demonstrate knowledge of electric machine winding Level 4 Purpose Credits 5 This unit standard is intended for people wishing to qualify in the electrical industry in motor rewinding and repair. It provides the underpinning knowledge for those people who have responsibility for the refurbishment of electric machines. This includes dismantling, stripping, rewinding, assembling and testing electric machines. People credited with this unit standard are able to: – identify machine design features; – describe machine windings; – interpret machine manufacturer’s technical information; – describe coil winding and testing methods; and – demonstrate knowledge of insulation used in electric machines. Classification Electrical Engineering > Electrical Machines Available grade Achieved Explanatory notes 1 This unit standard has been developed for learning and assessment on-job. 2 This unit standard is one of a series designed to cover the rewinding of electric machines normally removed to a motor rewinding workshop. The unit standards and the sequence are as follows: Unit 1206, Demonstrate knowledge of a.c. power and power factor Unit 15850, Demonstrate knowledge of single-phase transformers Unit 15853, Demonstrate knowledge of alternating current (a.c.) theory Unit 15857, Demonstrate knowledge of three-phase transformers Unit 15858, Demonstrate knowledge of a.c. motors Unit 15863, Demonstrate knowledge of a.c. electric motor connections, starters, and speed controllers Unit 15865, Demonstrate knowledge of d.c. machines. 3 Definition Machines – electric motors, generators, regulators, transformers, and other similar equipment having windings. The Skills Organisation SSB Code 100401 New Zealand Qualifications Authority 2016 NZQA registered unit standard 19469 version 5 Page 2 of 4 Outcomes and evidence requirements Outcome 1 Identify machine design features. Evidence requirements 1.1 Design features of machines are identified by inspection. Range design features – generator, motor, and transformer; alternating current (a.c.) or direct current (d.c.), single-phase and threephase; cage rotor, wound rotor and slip-rings, armature and commutator; salient poles, main poles, other poles; number of poles. Outcome 2 Describe machine windings. Evidence requirements 2.1 Winding characteristics for rotor and stator are described with the aid of diagrams. Range 2.2 concentric, lap and wave windings. Coil connections for each type of winding are described with the aid of diagrams. Range series, parallel. 2.3 Coils per slot, coils per group, and groups per pole are described with the aid of diagrams. 2.4 Winding connection methods are described with the aid of diagrams. Range star and delta; series, shunt, and compound; separate, dual, tapped windings; progressive and regressive armature connections. Outcome 3 Interpret machine manufacturers’ technical information. Evidence requirements 3.1 Data from manufacturer's technical information sheets is interpreted. 3.2 Rating plate data including the insulation class is explained. The Skills Organisation SSB Code 100401 New Zealand Qualifications Authority 2016 NZQA registered unit standard 3.3 19469 version 5 Page 3 of 4 Examples of typical machine data for a.c. and d.c. motors and generators are presented with explanations. Range coils per slot, number of turns per coil, direction of turns; size of conductor; coil shape and dimensions; insulation types, thickness and layers, coil pitch, commutator pitch. Outcome 4 Describe coil winding and testing methods. Evidence requirements 4.1 Winding equipment is described with the aid of diagrams with reference to construction, set-up procedures, operation, and maintenance. 4.2 Coil winding methods are described in terms of machine types, equipment used, advantages, and disadvantages. 4.3 Winding and connection tests are described. Range tests – open circuits, short-circuited turns, abnormal resistance, inductance, impedance. Outcome 5 Demonstrate knowledge of insulation used in electric machines. Evidence requirements 5.1 Machine insulation materials are described in terms of machine type and application. Range 5.2 insulation materials – varnishes, mica and its derivatives, fibre, tape, insulation cloths, slotlining insulations; properties – physical strengthening and filling abilities, dielectric strength, rigidity, imperviousness to moisture, dust, dirt, oil, and corrosive substances. Machine insulation selection, installation, and application methods are described. Range brushing, spraying, dipping, vacuum pressure impregnation, baking. Replacement information The Skills Organisation SSB Code 100401 This unit standard and unit standard 19470 replaced unit standard 1198. New Zealand Qualifications Authority 2016 NZQA registered unit standard Planned review date 19469 version 5 Page 4 of 4 31 December 2014 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 26 August 2002 31 December 2013 Revision 2 19 April 2005 31 December 2013 Review 3 22 August 2008 N/A Rollover and Revision 4 15 March 2012 N/A Revision 5 15 January 2014 N/A Consent and Moderation Requirements (CMR) reference 0003 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact The Skills Organisation reviewcomments@skills.org.nz if you wish to suggest changes to the content of this unit standard. The Skills Organisation SSB Code 100401 New Zealand Qualifications Authority 2016