UNCONVENTIONAL RESERVOIR ENGINEERING PROJECT PHASE I WORK STATEMENT Erdal Ozkan Marathon Center of Excellence for Reservoir Studies (MCERS) Colorado School of Mines Golden, Colorado, USA August 1, 2012 1 1. PREAMBLE In the last two decades, tight unconventional gas and oil reservoirs have gained an impeccable standing among our energy resources. This is not only because of the current share of these unconventional reservoirs in our hydrocarbon production capacity, but also because of the common conviction in their growing future potential. The emergence of the unconventional reservoirs as a prevalent energy resource has been mainly due to the technological advances in horizontal-well drilling, completion, and fracturing practices. Despite the impressive technological advances, however, the understanding of physical mechanisms governing fluid production from these tight unconventional resources has been limited. As the long-term reservoir-management concerns have started offsetting the initial hype about unconventional shale-gas and liquids-rich reservoirs, interest in genuinely-unconventional reservoir-engineeringresearch has also started growing lately. 2. SIGNIFICANCE The significance of the proposed research is in the pressing need of the industry to improve characterization and modeling of flow in nano-pore, nano-Darcy, highly fractured and layered unconventional reservoirs, such as shale-gas and liquids-rich formations. This task, however, cannot be achieved only by modifying the conventional reservoir engineering theory and practices and revising the available tools and techniques. What is currently available was developed for fluid-flow problems in conventional rocks, which possess categorically different properties from the unconventional reservoirs under scrutiny today. Consequently, the early approach of the industry to respond to this need by an adjustment of scale of the porous medium properties and incorporation of multiple fractured horizontal wells into conventional flow models has not yielded satisfactory results. 3. GENERAL OBJECTIVE The general objective of this project is to discover tight unconventional oil and natural gas reservoirs with a view to attain a more complete reservoir engineering understanding and develop more appropriate reservoir engineering tools and practices for these reservoirs. This objective covers the entire spectrum of reservoir engineering research of nano-pore, nano-permeability, microfractured, unconventional formations. Under scrutiny are the discerning physical 2 characteristics, non-Darcy flow mechanisms, overlooked capillary and surface-forces relationships, unaccustomed multi-phase flow concepts, and new fluid exchange mechanisms between fractures and the rock matrix. Development of reservoir models, analysis techniques, and prediction tools are also part of the research spectrum. 4. RESEARCH TOPICS The following is a list of the potential research topics for Phase I. These topics have been selected as a result of our communications with some of the potential members. They also reflect our areas of expertise based on our past and present research programs. The final selection of the research topics and the allocation of funds will be determined based on the level of membership and the interests of the paid members. I. Unconventional Flow Mechanisms in Shale-Gas Reservoirs Objective: Discover, document, and formulate unconventional, flow mechanisms contributing to gas production from the heterogeneous pore systems of shale formations. Description: Darcy-flow assumption used for conventional reservoirs breaks down in nano-pore systems of unconventional shale-gas reservoirs where surface forces and molecular level interactions become significant. These forces and interactions give rise to flow physics unaccounted for in conventional reservoirs. In this study, mixed flow models incorporating different flow mechanisms as a function of pore sizes, reservoir PVT conditions, pore-surface interactions, and desorption characteristics will be developed. Unlike the current literature, which defines unconventional flow mechanisms in uniform pore networks and assumes linearly additive fluxes due to different flow mechanisms, this research will examine the effect of heterogeneous pore-size distributions and the linearity of flux addition. Tasks: (i) Document potential flow mechanisms in nano-pores, (ii) describe and formulate Knudsen diffusion in nano-pores, (iii) examine surface forces and molecular level interactions, (iv) explore desorption characteristics at pore-level, (v) delineate the practical conditions for different mechanisms to dominate or coexist, and (vi) investigate the effect of heterogeneous pore-size distributions on total flux formulations. 3 Deliverables: (i) Documentation of unconventional flow mechanisms in shale-gas reservoirs, (ii) formulations of flux relations for each mechanism as a function of pore-size distributions, and (iii) a total flux definition for mixed flow in unconventional reservoirs. II. Coupling Fracture and Matrix Flows in Tight Unconventional Reservoirs Objective: Develop a matrix-fracture coupling procedure for tight unconventional reservoirs by introducing a boundary layer to compensate the different orders of flux relations in the matrix and fracture media. Description: When flow in a nano-pore matrix and high-permeability fracture medium is considered, it is necessary to be concerned about the mismatch of the orders of the flux equations for the two media. In conventional dual-porosity formulation of fractured reservoirs, Darcy flow is assumed in both fractures and matrix leading to first order velocity equations for both media. In shale-gas formations, for example, slip flow in shale matrix leads to a second-order flux term while Darcy flow in the fractures is represented by a first order flux relation. Likewise, consideration of pressure-dependent matrix and fracture properties lead to non-matching flux relationships at their interface. Under these conditions, coupling flows in matrix and fracture media requires special considerations. Similar considerations have been noted in the literature, e.g., by Beaver and Joseph (1967) and Brinkman (1949), in different context, but the matrix-fracture coupling issues for unconventional reservoirs have not been reported. In this reserach, analytical modeling techniques will be used to define the boundary layer. The results will be applicable to reservoir simulation for the dual-porosity representation of flow in naturally fractured, tight, unconventional reservoirs. Tasks: (i) Build an analytical model to represent fluid exchange between matrix and fracture media under different flux laws, (ii) Introduce a fictitious boundary layer between the matrix and fracture to absorb the effects of the non-matching flux conditions at their interface, (iii) Determine the characteristics of the boundary layer, especially the thickness and mobility, which are needed to create a smooth transition from the matrix to fracture and thus to lead to a stable solution of the pressure and 4 flux, and (iv) Document the practical applications for analytical and numerical modeling of flow in unconventional tight reservoirs. Deliverables: (i) Boundary layer formulation to couple matrix and fracture flows in unconventional tight reservoirs, (ii) a dual-porosity transfer function incorporating new coupling considerations, and (iii) computational procedure for the non-linear flow equation and application examples for analytical and numerical modeling. III. Dual-Porosity Modeling for Shale-Gas Reservoirs with Macro- and Micro-Fractures Objective: Extend the classical dual-porosity formulations to shale-gas reservoirs with macro- and micro-fractures and define the appropriate transfer functions. Description: Fractures in shale may be categorized as micro-fractures due to hydrocarbon generation in source rocks and macro-fractures primarily due to tectonic events, faulting, folding, uplift, etc. Dual-porosity formulations are convenient for fractured shale-gas reservoirs where discrete fracture models are not the norm. Micro-fractures in shale cannot be considered as the third porosity because they do not form a continuum. The contribution of unconnected micro-fractures in shale matrix is negligible except for those that touch the surface of the matrix block (like wormholes) and cause a matrix-surface stimulation effect. In this project, a nested dual-porosity solution will be developed by coupling three flow regions, homogeneous matrix-core, micro-fractured matrix-surface-layer, and the macrofracture network. Tasks: (i) Develop a solution for flow in a shale matrix block with a surface-layer of microfractures, (ii) develop a nested dual-porosity solution incorporating the macrofracture network, and (iii) define the appropriate dual-porosity transfer function, and (iv) incorporate the transfer function into a fractured horizontal well solution (trilinear model) to study the effects of macro- and micro-fractures on productivity. Deliverables: (i) A nested solution to account for the interactions among shale matrix, micro-fractures in matrix, and the macro-fracture network in shale-gas reservoirs, (ii) new dual-porosity transfer function incorporating the effects of macroand micro-fractures in shale-gas reservoirs, and (iii) an analytical fractured horizontal well solution for shale-gas reservoirs with macro- and micro-fractures. 5 IV. Thermodynamics of Multi-Phase Flow in Liquids-Rich Reservoirs Objective: Investigate the thermodynamics of gas-phase formation and multi-phase flow behavior in liquids-rich reservoirs with heterogeneous distribution of pore-sizes. Description: The flow of undersaturated oil in tight unconventional reservoirs has not been investigated as much as the gas-flow through the same kind of rocks. In addition to the unconventional aspects of oil flow in the tight rock matrix, it is essential to consider the interactions of the capillary and surface forces in nano-pores under multi-phase flow conditions. This is because most of the pore volume of these liquids-rich formations is in the form of nano-pores which have much larger surfacearea to volume ratios compared with the micro-pores of conventional reservoirs. In nano-pores, competing capillary and surface disjoining forces lead to thermodynamic effects not considered in conventional multi-phase flow models. In this project, nucleation, capillary condensation/evaporation, and adsorption/desorption mechanisms will be considered to explain and model gas-bubble formation and growth in micro- and nano-pores of liquids-rich reservoirs. The formation of a continuous gas phase and its flow along with the existing liquids and condensates in a corrugated pore structure of random sizes will also be investigated. The impact of ignoring capillary pressure and surface disjoining forces (like Van der Waals, structural, adsorption) in conventional modeling of phase behavior will be examined and the range of pore sizes that this approximation is valid will be determined. The stability of bubbles in pore cavities due to the balance between capillary and disjoining forces will be modeled and the possibility of nano-pores to serve as nucleation sites for bubble formation will be demonstrated. Tasks: (i) Investigate nucleation, capillary condensation/evaporation, and adsorption/desorption as potential mechanisms of gas-bubble formation in various sizes of pores, (ii) explore the interactions of capillary and disjoining forces, including molecular (Van der Waals), adsorptive, electrostatic, and structural surface forces, in pore spaces, (iii) determine the conditions of formation of free gas in micro- and nano-pores, (iv) develop a relationship between pore size and supersaturation in intermediate pore sizes, (v) develop appropriate PVT relationships incorporating unconventional thermodynamics in nano-pores, (vi) discuss the 6 application and significance of the findings for the numerical simulation of liquidsrich reservoirs. Deliverables: (i) Thermodynamics of multi-phase flow in liquids-rich reservoirs, (ii) conditions of gas bubble formation in heterogeneous pores, (iii) critical gas saturation for shale-gas reservoirs, (iv) PVT relationships for liquids-rich reservoirs, and (v) guidelines for implementation in reservoir simulation. V. Pressure-Dependent Natural-Fracture Permeability in Tight, Unconventional Reservoirs Objective: Investigate the pressure dependency of fracture networks in shale and other tight formations and its impact on the overall productivity of the reservoir. Description: Existing knowledge of permeability alterations due to rock compaction and fracture closure, and the preliminary experimental data indicate that stressdependent conductivity of poorly propped natural fractures has considerable impact on long-term production of tight unconventional reservoirs. Closure of poorly propped natural fractures when pressure drops with production creates an effective skin around hydraulic fractures and causes significant productivity reduction. In this project, experimental and analytical techniques will be used to develop practical correlations to represent natural-fracture permeability as a function of pressure in tight unconventional reservoirs and the effect of pressure dependency of natural fracture permeability will be incorporated into a model of fractured horizontal wells. One of the Two major issues to be addressed in the project will be the experimental measurement of fracture permeability in a tight core sample and the non-linearity of the flow equations caused by pressure-dependent permeability. Tasks: (i) Review the existing models for the pressure sensitivity of permeability, (ii) define an experimental procedure and interpretation model to determine pressuredependent fracture permeability from core measurements, (iii) collect experimental data, (iv) develop correlations for pressure-dependent natural-fracture permeability, (v) incorporate the correlations into an analytical model of a hydraulically fractured horizontal well in shale to delineate the effect of pressure-dependent natural-fracture permeability on productivity. 7 Deliverables: (i) Stress-dependent permeability correlations applicable for fractures in unconventional reservoirs, (ii) fractured, horizontal, shale-gas well model with stress-dependent fracture permeability, and (iii) consequences of near-wellbore fracture closure and identification from production data. VI. Analytical Modeling of Interference between Wells in Shale-Gas Reservoirs Objective: Develop an analytical model to predict, interpret, and analyze interference effects between wells in shale-gas reservoirs. Description: This project will develop a two-well model in a shale-gas reservoir to study the interference between wells. The model will be versatile to consider different combinations of fractured vertical and horizontal wells. Intended uses of the model will include (i) investigation of the conditions of interference between wells, (ii) deciphering the extend of the stimulated (fractured) reservoir volume (SRV) around wells, (iii) studies of optimum well spacing, (iv) new interference-test applications to estimate reservoir characteristics. Initially, uniform distribution of identical hydraulic fractures along the horizontal well will be considered with the option to remove these assumptions in the later phases. The SRVs around the wells will be modeled as a dual-porosity zone and the model will be capable of considering a homogeneous or dual-porosity reservoir beyond the SRVs. Pseudopressure linearization of gas-flow equations will be used. Tasks: (i) Develop the algorithm and the computational code, (ii) verify the model, (iii) run a sensitivity analysis for the key parameters, (iv) document the interference characteristics for some common well configurations, and (v) demonstrate and document the practical consequences. Deliverables: (i) The algorithm and the computational code, (ii) procedures to interpret interference effects, (iii) interference-test analysis, and (iv) general guidelines for the use of the model and example applications. VII. An Efficient Production-Data Analysis Algorithm for Layered Tight-Gas Reservoirs Objective: Develop an algorithm and the computational code to analyze production data from fractured vertical wells in layered, tight-gas reservoirs. 8 Description: Because of the increased emphasis on tight- and unconventional-gas reservoirs in the last decade, new gas-production-data-analysis techniques have emerged. However, despite that layering is a key characteristic affecting production and ultimate recovery in most gas reservoirs, the existing production-data-analysis techniques fundamentally assume a single producing layer. Bundling multiple layers with contrasting properties into a single zone of average properties for analysis purposes causes the loss of essential information about layer production and depletion characteristics. This project will develop a robust algorithm for practical interpretation of continuous production and pressure data of fractured vertical wells in layered, tight-gas reservoirs. Because practical applications of production-data analysis require fast and iterative evaluations, the algorithm will be based on an analytical model of gas flow in a multi-layer reservoir. The model will accommodate different layer skin factors and unequal initial-pressures in layers. As a viable condition for long-periods of production, shut-in periods for all or selected layers will also be permitted. The analysis procedure will require the availability of production logs indicating the break-down of the well production into layers. Tasks: (i) Develop an analytical model for flow in multi-layer reservoirs with contrasting layer characteristics, including natural fractures, and non-identical hydraulic fractures in layers, (ii) test the sensitivity of the well responses to layer properties and assess the possibility of estimating layer properties from production data, (iii) set up the procedure to process the field data to be analyzed by the analytical model, and (iv) demonstrate the analysis procedure. Deliverables: (i) The analytical model and the algorithm, (ii) procedure to process and prepare the field data for analysis, (iii) analysis procedure, and (iv) application examples. 5. PAST AND CURRENT RESEARCH From the emerge of the unconventional reservoirs as a significant resource, we have been involved in research to improve our understanding of reservoir flow mechanisms, develop analysis tools and interpretation models, and increase the production efficiency by optimizing well completion and stimulation treatments. Our research has introduced some key concepts of current unconventional reservoir engineering, contributed to the basis of the development of tight 9 unconventional reservoirs, and developed several models used by the industry for the analysis and interpretation of pressure and production data. We have published and presented over a dozen technical papers and, currently, seven graduate students in our group are conducting research on topics directly related to unconventional reservoir engineering. A partial list of our publications and ongoing research work on unconventional reservoir engineering topics is provided below. i) Papers and Presentations (Last 5 Years): * Medeiros, F., Ozkan, E., and Kazemi, H.: “Productivity and Drainage Area of Fractured Horizontal Wells in Tight Gas Reservoirs,” SPE Reservoir Evaluation & Engineering (Oct. 2008) 902-911 * Medeiros, F., Ozkan, E., and Kazemi, H.: “A Semi-Analytical Approach to Model PressureTransients in Heterogeneous Reservoirs,” SPE Reservoir Evaluation & Engineering (April 2010) 341-358. * Medeiros, F., Kurtoglu, B., Ozkan, E., and Kazemi, H.: “Analysis of Production Data from Hydraulically Fractured Horizontal Wells in Shale Reservoirs,” SPE Reservoir Evaluation & Engineering (June 2010) 559-568. * Ozkan, E., Brown, M., Raghavan, R., and Kazemi, H.: “Comparison of Fractured HorizontalWell Performance in Conventional and Unconventional Reservoirs,” SPE Reservoir Evaluation & Engineering (April 2011) 248-259. * Raghavan, R., and Ozkan, E.: “Flow in Composite Slabs,” SPE Journal (June 2011) 374-387. * Medeiros, F., Kurtoglu, B., Ozkan, E., and Kazemi, H.: “Pressure-Transient Performances of Hydraulically Fractured Horizontal Wells in Locally and Globally Naturally Fractured Formations,” paper SPE-IPTC 11781, presented at the International Petroleum Technology Conference, Dubai, U.A.E., 4–6 December 2007. * Ozkan, E., Raghavan, R., and Apaydin, O. G.: “Modeling of Fluid Transfer from Shale Matrix to Fracture Network,” paper SPE 134830, to be presented at the 2010 SPE Annual Technical Conference and Exhibition, Florence, Italy, Sept. 19–22, 2010. * Ozkan, E.: “On Non-Darcy Flow in Porous Media – Modeling Gas Slippage in Nano Pores,” paper presented at the SIAM Conference on the Mathematical and Computational Issues in the Geosciences, Long Beach, California, March 21–24, 2011. * Apaydin, O. G., Ozkan, E., and Raghavan, R.: “Effect of Discontinuous Microfractures on Ultratight Matrix Permeability of a Dual-Porosity Medium,” paper CSUG/SPE 147391 presented at the Canadian Unconventional Resources Conference, Calgary, Alberta, Canada, Nov. 15-17, 2011. 10 ii) Current Students’ Thesis and Dissertation Topics * Apaydin, O. G., PhD Study: “New Coupling Considerations between Matrix and Fracture in Unconventional Resource Reservoirs.” * Firincioglu, T., PhD Study: “Phase Behavior in Unconventional Tight Reservoirs.” * Eker, I, PhD Study: “Analysis of Production Data from Layered Tight-Gas Reservoirs,” * Cho, Y., MSc Study: “Effects of Pressure-Dependent Natural-Fracture Permeability on ShaleGas Well Production.” * Carratu, J. C, MSc Study: “Optimization of Fractured Horizontal Well Performance in ShaleGas Reservoirs.” * Greewood, J., MSc Study: “A Comprehensive Analytical Model of Fractured Horizontal Wells in Shale-Gas Reservoirs.” * Torcuk, M. A., MSc Study: “Well Interference Effects in Unconventional Tight Reservoirs.” 6. MEMBERSHIP AND THE ADVISORY BOARD The membership fee for the budget is $90,000 for two years according to the following fee schedule: (i) $45,000 on October 1, 2012 (ii) $45,000 on October 1, 2013. If on or before January 31, 2013, four participating members are not secured, the Project may be canceled at the sole option of CSM, but after consultation with the paid members, and the research fees paid will be returned. Each Sponsor will designate a technical project representative to consult with CSM personnel from time to time and represent the Sponsor at the Advisory Board of the Project. The Advisory Board will serve to make recommendations and provide directions to the Project Director, representing CSM, who will have the formal authority to make the final decisions about the selection of the research topics and allocation of the budget items. The Advisory Board will meet twice a year unless called on special occasions by the members and the Project Director. 11 7. TIMELINE Phase I of the Project is planned to start on October 1, 2012 and end on September 30, 2014. Specific timelines for the tasks and deliverables will be decided after securing the critical membership and determining the totals funds available. 12