Alabama Department of Postsecondary Education Representing Alabama’s Public Two-Year College System ILT 166 Motors and Transformers I Plan of Instruction Effective Date: 2005 Version Number: 2005-1 COURSE DESCRIPTION This course covers motor operation, motor types, motor components, motor feeder and branch circuits. Topics include motor protection and motor control circuits. The lab enables to test motors, transformer types, and testing for input and output voltage. Upon completion students should be able to test motors, transformer types, and testing for input and output voltage. This course supports CIP Code 47.0105. CREDIT HOURS (applicable if entire course is taught in a career/technical education degree or non- degree program) Theory 2 credit hours Lab 1 credit hour Total 3 credit hours NOTE: Theory credit hours are a 1:1 contact to credit ratio. Colleges may schedule lab hours as manipulative (3:1 contact to credit hour ratio) or experimental (2:1 contact to credit hour ratio). PREREQUISITE COURSES: (applicable if entire course is taught in a career/technical education degree or non-degree program) Determined by college unless stated otherwise. CO-REQUISITE COURSES: (applicable if entire course is taught in a career/technical education degree or non-degree program) Determined by college unless stated otherwise. Motors and Transformers I ILT 166 INSTRUCTIONAL NOTE: Foundational academic skills in General Math such as integers, percents, ratio and proportions, metric system and linear equations and Technical Writing such as research, organization, composition, documentation, and report presentation are used throughout this discipline. INDUSTRY COMPETENCIES Install motor circuits Troubleshoot motor circuits Perform motor preventive maintenance Install transformers Troubleshoot transformers Test Transformers for proper operation Perform transformer preventive maintenance COURSE OBJECTIVES: The cognitive objective of this course is for each student to comprehend foundational knowledge (install, troubleshoot, and maintain) needed to perform stated entry-level industry competencies. The performance objective of this course is for each student to apply foundational knowledge (install, troubleshoot, and maintain) to electronic problems and exercises encountered in class. INDUSTRY COMPETENCIES/STUDENT PERFORMANCE Unless otherwise indicated, evaluation of student’s attainment of cognitive and performance objectives is based on knowledge gained from this course. During performance evaluations, students will be provided necessary tools, equipment, materials, specifications, and any other resources necessary to accomplish the task. Specifications may be in the form of, but not limited to, manufacturer’s specifications, technical orders, regulations, national and state codes, certification agencies, locally developed lab assignments, or any combination of specifications. Alabama College System 2 Motors and Transformers I MODULE A – MOTORS INDUSTRY COMPETENCIES Install motor circuits Troubleshoot motor circuits Perform motor preventive maintenance ILT 166 STUDENT PERFORMANCE OBJECTIVES Given the knowledge taught in class, tools, assemblies, materials, motor schematic, specifications, and a motor circuit, Install the motor circuit according to specification. Given the knowledge taught in class, tools, motor schematic, and a malfunctioning motor circuit, troubleshoot and correctly identify the malfunction. Given the knowledge taught in class, a preventive maintenance checklist, tools and test equipment as needed and a motor assembly, inspect the transformer for proper installation, servicing, loose or frayed wires, loose components, cleanliness and damage ENABLING OBJECTIVES/KEY INDICATORS Describe the operation of DC motors Describe the operation of AC motors Explain the difference between single phase and three phase motors Determine motor feeder circuit requirements Determine motor branch circuit requirements Determine the type of circuit protection for motor circuits Determine the type of circuit protection for control circuits Test motor coils for open and short Calculate the proper size conductors to be used to supply three phase and singlephase motors in various applications Calculate the proper running size overload protection to be used for three-phase and single-phase motors in various applications Calculate the proper size ground fault and short circuit protection devices to be used for three phase and single phase motors in various applications Calculate the proper size disconnecting means to be used for three phase and single phase motors in various applications Explain the “service factor” rating for motors Explain National Electrical Code requirements for the installation of electrical motors Calculate the conduit size needed for motor circuit conductors Summarize the process of motor preventive maintenance Alabama College System 3 Motors and Transformers I ILT 166 MODULE B – TRANSFORMERS INDUSTRY STUDENT PERFORMANCE OBJECTIVES COMPETENCIES Install transformers Given the knowledge taught in class, tools, assemblies, materials, schematic, installation instructions and a transformer, Install the transformer according to specification Troubleshoot transformers Given the knowledge taught in class, tools, transformer schematic, and a malfunctioning transformer, troubleshoot and correctly identify the malfunction Test transformers Perform transformer preventive maintenance Given the knowledge taught in class, tools, test equipment, and a transformer circuit, test the input and output voltage through the circuit Given the knowledge taught in class, a preventive maintenance checklist, tools and test equipment as needed and a transformer assembly, inspect the transformer for proper installation, servicing, loose or frayed wires, loose components, cleanliness, and damage ENABLING OBJECTIVES/KEY INDICATORS Identify different transformer types Describe the operation of each type of transformer Explain the operation of transformers including action and counter action of the primary and secondary magnetic fields Calculate primary and secondary ratios for voltage, current, turns, power, and impedance Identify primary leads, secondary leads, and transformer polarity from schematic diagram Design a single-phase transformer banks to accept a given primary voltage and yield a given secondary voltage Explain the basic operation of transformers including the action and counter action of the primary and secondary fields Calculate primary and secondary transformer ratios for voltage, current turns, power and impedance Identify primary leads, secondary leads, and transformer polarity from a schematic diagram Explain the relationship of line current to coil current and line voltage in Wye and Delta configurations of three phase transformers Design three phase transformer banks to accept a given primary voltage and yield a given secondary voltage State NEC regulations for hanging transformers on a wall or ceiling Apply NEC regulations for hanging transformers on a wall or ceiling State NEC regulations for ventilation of transformers Apply NEC regulations for ventilation of transformers Alabama College System 4 Motors and Transformers I ILT 166 State NEC regulations for grounding transformers enclosures Apply NEC regulations for grounding transformers enclosures State NEC regulations for indoor installation of transformers Apply NEC regulations for indoor installation of transformers State and Apply NEC regulations for outdoor installation transformers Apply NEC regulations for outdoor installation transformers State NEC regulations for installation of transformer vaults Apply NEC regulations for installation of transformer vaults State NEC regulations for fire rating of transformer vaults Apply NEC regulations for fire rating of transformer vaults State NEC regulations for calculating size of primary and secondary overcurrent protection Apply NEC regulations for calculating size of primary and secondary overcurrent protection State NEC regulations for calculating KVA ratings, primary current, and secondary current transformers Apply NEC regulations for calculating KVA ratings, primary current, and secondary current transformers State NEC regulations for calculating proper size conductors to supply panel boards Apply NEC regulations for calculating proper size conductors to supply panel boards State NEC regulations for calculating transformer ratios Apply NEC regulations for calculating transformer ratios Calculate size of transformer needed to supply a given load Summarize the process of transformer preventative maintenance Alabama College System 5 Motors and Transformers I ILT 166 COURSE CONTENT OUTLINE MODULE A MOTORS Motors Safety Motor circuits Mechanical switching Magnetism Single phase motors Three phase motors Reduced voltage Motor installation requirements Troubleshooting Preventive maintenance MODULE B TRANSFORMERS Transformers Single phase transformers Three phase transformers Power distribution systems Transformer sizing and installation Transformer installation requirements Troubleshooting Preventive maintenance Alabama College System 6 Motors and Transformers I ILT 166 RECOMMENDED METHODS OF EVALUATION: The table of specifications below identifies the number of enabling objectives/key indicators per cognitive domain level of learning (Knowledge, Comprehension, Application) per module. The instructor should develop 1-3 test questions per Knowledge Level of Learning, 2-4 test questions per Comprehension Level of Learning, and 5-6 questions per Application Level Learning. The instructor should use the following test item types for each level of learning: Knowledge: Alternative Response test items (true/false or yes/no) Comprehension: Multiple Choice Application: Multiple Choice, Short Answer Exercises The table of specifications below identifies the number of criterion objectives per module. The instructor should ensure each student meets the performance and standards published in each objective. TABLE OF SPECIFICATIONS Domain of Cognitive Domain Learning/ Knowledge Comprehension Application Content Module A 6 10 Module B 14 5 17 Total per 14 11 27 level Alabama College System Total Per Module 16 36 52 Psychomotor Domain 3 4 7 7 Motors and Transformers I ILT 166 Northeast Alabama Community College Learning Outcomes Attachment for Career/Technical Courses Faculty regularly review the extent to which the course and program learning outcomes identified in a course syllabus are being attained by students who complete the course. Each syllabus identifies the assessment method that will be used to demonstrate student mastery of the desired learning outcomes for that course. Before teaching a course, faculty should review the syllabus to understand how the program learning outcomes will be evaluated. Once the course is complete, this form is used by the instructor to report how well students demonstrated mastery of those course learning (and by extension, program learning) outcomes. Section Number: Course Number: ILT 166 Learning Outcome (Industry or Professional Competency) Install motor circuits. Troubleshoot motor circuits. Perform motor preventive maintenance. Install transformers. Troubleshoot transformers. Test transformers. Perform transformer preventive maintenance. Course Title: Motors and Transformers I Evaluation Method Evaluation Results Explain how each learning outcome for this course is assessed. Of the students who earned a grade of C or better for the course, what percentage demonstrated attainment of the stated outcomes? In a lab exercise, the student will install a motor circuit to specification. In a lab exercise, the student will troubleshoot and correctly identify the malfunction in a motor circuit. In a lab exercise, the student will perform motor preventive maintenance according to a preventive maintenance checklist. In a lab setting, the student will install the transformer according to specification. In a lab setting, the student will troubleshoot and correctly identify the malfunction in a malfunctioning transformer. In a lab setting, the student will test the input and output voltage through a circuit. In a lab exercise, the student will perform transformer preventive maintenance according to a preventive maintenance checklist. Use of Evaluation Results Explain how evaluation results will be used to improve the course. Alabama College System 8