3.0 General Health and Safety 3.1 Preventing and Controlling Workplace Hazards In our commitment to providing safe, healthful facilities, it is essential that UTHSCSA faculty and staff comply with all applicable general health and safety standards, guidelines, or Best Management Practices (BMPs). Environmental Health and Safety (EH & S) will employ every effort to abate or eliminate physical and life safety health hazards as quickly as is reasonably achievable. Physical and life safety hazards will be prioritized for abatement management purposes. The preferred method of hazard abatement is elimination. Process adjustment to reduce hazard(s) to the greatest extent possible without affecting efficiency is the next method of choice. 3.1.1. Principles of Hazard Control 1. Elimination. Removing the hazard or its potential is best. This can be achieved by modifying the process in question to reduce hazard potential, as close as reasonably possible, to zero. If the hazard results from unnecessary processes or procedures, it can be easily abated through elimination of that process or procedure if efficiency and production remain constant. 2. Reduction. Replacing hazardous processes, materials, or equipment with, low toxicity or non-hazardous items will reduce the risk of injury or illness. However, extreme care must be taken when exercising this option. Engineer, manufacturer, EH & S, or other competent authority’s advice concerning planned substitution must be sought prior to implementing process change(s). It is always prudent to exercise extreme caution when substitution is employed as a hazard control method. Extreme care to insure substitute materials are technically acceptable and incapable of exposing workers to new hazards must be taken. 3. Isolation. Hazards are controlled through isolation by erecting impermeable barriers or berms between the hazard source and potentially exposed workers. Effective barriers can be physical enclosures, separation (of worker from task for a set period time to allow for biological recovery), or distance (keeping workers away from hazard generating task in an area where airborne contaminant is lower than established Occupational Exposure Level - OEL). Isolation devices include, but are not limited to; machine guards, curtains as used in welding shops, electrical insulation, glove boxes, acoustical or anechoic material, and remote controlled equipment. 4. Engineering. Local ventilation is the primary engineering control used today. Controlling potentially hazardous, airborne substances with ventilation can be accomplished in three ways – Dilution, General, and Local. - 10 - a. Dilution Ventilation – reducing airborne contamination concentration by mixing with copious amount of clean air b. Local Ventilation - capturing and removing contaminants within 12 inches of point of generation c. General Ventilation – commonly referred to as Heating Air Conditioning and Ventilation (HVAC) systems which are use to control indoor air quality. Local exhaust ventilation is generally the preferred and more economical method of hazard control. However, dilution ventilation can be very effective in removing large volumes of air to keep concentrations of nuisance, airborne contaminants low. 5. Administrative. This method of hazard control depends on effective Standard Operating Practices or Procedures (SOPs) that prevent, control, or reduces employee exposure to chemical and physical hazards. SOP practices take the form of: A. Limiting access to high hazard areas to authorized Personnel ONLY B. Routine Preventative Maintenance Programs (PMPs) to reduce potential for equipment failure, personal injury, or overexposure resulting from hazardous substances leakage or faulty equipment operation C. Adjusting work schedules to limit employee exposure to hazardous material D. Insuring students and employees wear appropriate clothing while on UTHSCSA Campuses, remote sites, and miscellaneous holdings. Specifically: a. Wearing closed-toe shoes and ankle-length pants when performing laboratory or maintenance work b. Insuring maintenance workers wear one-piece work clothes (coveralls) or shirts tucked in at the pant waist. c. Insuring maintenance workers remove loose hanging articles, wedding bands, and jewelry during business hours. 6. Personal Protective Equipment. This method of hazard control is least preferred. Personal protective devices can reduce workers’ productivity, while affording less effective protection than other methods of hazardous exposure control. Nonetheless, situations where adequate levels of risk protection or reduction cannot be effectively achieved through any of the previously described methods will arise. In these instances, a combination of control methods previously outlined together with personal protective devices must be employed. - 11 - 3.2. EH&S Industrial Workplace Evaluation Process 3.2.1 This evaluation is performed in accordance with Subpart I Appendix A (App A), 29 Code of Federal Regulations (29CFR), 1915. This Occupational Safety and Health Administration (OSHA) document gives useful Hazard Assessment guidelines for evaluating, Personal Protective Equipment (PPE) Selection, and PPE Training Programs. 3.2.2. This Appendix is intended to provide compliance assistance for hazard assessment, selection of personal protective equipment (PPE) and PPE training. It neither adds to nor detracts from the employer's responsibility to comply with the provisions of this subpart. 1. Controlling hazards. Employers and employees should not rely exclusively on PPE for protection from hazards. PPE should be used, where appropriate, in conjunction with engineering controls, guards, and safe work practices and procedures. 2. Assessment and selection. Employers need to consider certain general guidelines for assessing the hazardous situations that are likely to arise under foreseeable work activity conditions and to match employee PPE to the identified hazards. The employer should designate a safety officer or some other qualified person to exercise common sense and appropriate expertise to assess work activity hazards and select PPE. 3. Assessment guidelines. In order to assess the need for PPE the following steps should be taken: a. Survey. Conduct a walk-through survey of the area in question to identify sources of hazards. Categories for Consideration: (1) Impact (2) Penetration (3) Compression (roll-over) (4) Chemical (5) Heat (6) Harmful dust (7) Light (optical) radiation (8) Drowning (9) Falling b. Sources. During the walk-through survey the safety officer should observe: (1) Sources of motion; for example, machinery or processes where any movement of tools, machine elements or particles could exist, or movement of personnel that could result in collision with stationary objects - 12 - (2) Sources of high temperatures that could result in burns, eye injury or ignition of protective equipment (3) Types of chemical exposures (4) Sources of harmful dust (5) Sources of light radiation, for instance, welding, brazing, cutting, heat treating, furnaces, and high intensity lights (6) Sources of falling objects or potential for dropping objects (7) Sources of sharp objects which might pierce or cut the hands (8) Sources of rolling or pinching objects which could crush the feet (9) Layout of work place and location of co-workers. (10) Any electrical hazards (11) Review injury/accident data to help identify problem areas c. Organize data. Following the walk-through survey, it is necessary to organize the data and other information obtained. That material provides the basis for hazard assessment that enables the employer to select the appropriate PPE. d. Analyze data. Having gathered and organized data regarding a particular occupation, employers need to estimate the potential for injuries. Each hazard should be reviewed and classified as to its type, level of risk, and seriousness of any potential injury. Where it is foreseeable that an employee could be exposed to several hazards simultaneously, the consequences of such exposure should be considered. 4. Selection guidelines. After completing the procedures in paragraph 3: (a) Become familiar with the potential hazards and the types of protective equipment that are available, and what they can do; for example, splash protection, and impact protection; (b) Compare the hazards associated with the environment; for instance, impact velocities, masses, projectile shapes, radiation intensities, with the capabilities of the available protective equipment; (c) Select the protective equipment which ensures a level of protection greater than the minimum required to protect employees from the hazards; and (d) Fit the user with the protective device according to manufacturer’s instructions on care and use of the PPE. It is very important that users be made aware of all warning labels and limitations of their PPE. - 13 - 5. Fitting the device. Careful consideration must be given to comfort and fit. The employee will be most likely to wear the protective device if it fits comfortably. PPE that does not fit properly may not provide the necessary protection, and may create other problems for wearers. Generally, protective devices are available in a variety of sizes and choices. Therefore employers should be careful to select the appropriate sized PPE. 6. Devices with adjustable features. (a) Adjustments should be made on an individual basis so the wearer will have a comfortable fit that maintains the protective device in the proper position. Particular care should be taken in fitting devices for eye protection against dust and chemical splash to ensure that the seal is appropriate for the face. (b) In addition, proper fitting of hard hats is important to ensure that the hard hat will not fall off during work operations. In some cases a chinstrap may be necessary to keep the hard hat on an employee's head. (Chinstraps should break at a reasonably low force to prevent a strangulation hazard). Where manufacturer's instructions are available, they should be followed carefully. 7. Reassessment of hazards. Compliance with the hazard assessment requirements of Sec. 1915.152(b) will involve the reassessment of work activities where changing circumstances make it necessary. a. The employer should have a safety officer or other qualified person reassess the hazards of the work activity area as necessary. This reassessment should take into account changes in the workplace or work practices, such as those associated with the installation of new equipment, and the lessons learned from reviewing accident records, and a reevaluation performed to determine the suitability of PPE selected for use. 8. Selection chart guidelines for eye and face protection. Examples of occupations for which eye protection should be routinely considered are carpenters, engineers, coppersmiths, instrument technicians, insulators, electricians, machinists, mobile equipment mechanics and repairers, plumbers and ship fitters, sheet metal workers and tinsmiths, grinding equipment operators, machine operators, welders, boiler workers, painters, laborers, grit blasters, ship fitters and burners. This is not a complete list of occupations that require the use of eye protection. The following chart provides general guidance for the proper selection of eye and - 14 - face protection to protect against hazards associated with the listed hazard "source" operations. EYE AND FACE HAZARD PROTECTION SELECTION CHART Source of Hazard Impact: Chipping, grinding machining, masonry, work, woodworking, sawing, drilling, chiseling, powered fastening, riveting, and sanding. Potential Hazard Flying fragments, objects, large chips, particles, sand, dirt, etc. Furnace operations, pouring, casting, hot dipping, and welding Hot sparks Face shields, goggles, and spectacles with side protection. For severe exposures use face shield. See notes (1), (2), (3). Splash Environmental Health and Safety, Utilities, Central Energy Plant, Warehouse Irritating Mists Grounds Maintenance, Police Department, Warehouse, Utilities Goggles, eyecup and cover types. For severe exposure, use face shield. See notes (3), (11) Special-purpose goggles. Nuisance dust Dental School Workrooms, High Temperature exposure Dust: Woodworking, buffing, Recommended PPE Spectacles with side protection, goggles, face shields. See notes (1), (3), (5), (6), (10). For severe exposure, use face shield Laboratory Animal Resources (LAR), Welding Shop, Fleet Maintenance, Anatomy, Instrumentation Services, Utilities Welding Shop, Electric Shop, Instrumentation Services Instrumentation Services, Welding Shop, Research Laboratories, Fleet Maintenance, Grounds Maintenance, Utilities Splash from molten metals Chemicals: Acid and handling chemicals handling, degreasing, plating Hazard Potential Work Areas Grounds Maintenance, Cabinet Shop, Utilities, Central Energy Plant (CEP), Welding Shop, Orthopedic Laboratory, Elevator Maintenance, Utilities, Dental School Workshops - 15 - Face shield over goggles. See notes (1), (2), (3). Screen face shields, reflective face shields. See notes (1), (2), (3). Goggles, eyecup and cover types. See note general dusty conditions Housekeeping, Utilities, Cabinet Shop, Instrument Services, General Stores, Warehouse Dental School, Welding Shop, Instrumentation Services Welding Shop, Instrumentation Services, Electric Shop (8) Light and/or Radiation Welding: Electric Arc. Optical Radiation Welding helmets or welding shields. Typical shades: 10-14. See notes (9), (12) Welding goggle or welding face shield. Typical shades: gas welding 4-8, cutting 36, brazing 3-4. See note (9) Welding: Gas Optical Radiation Cutting, Torch Brazing, Torch Soldering. Optical Radiation Welding Shop, Fleet Maintenance, Computer Maintenance, Computer Resources, Instrumentation Spectacles or welding face-shield. Typical shades, 1.5 – 3. See notes (3), (9). Glare Poor vision Administrative offices, Welding Shop, Grounds Maintenance, Electric Shop, Spectacles with shaded or special-purpose lenses, as suitable. See notes (9), (10). 3.1.2. Application of Hazard Control Principles EH&S identifies and eliminates potential life safety occupational hazards by reviewing new construction and modification plans, operating procedures, and equipment use or replacement. Design Reviews. Life Safety and occupational health controls shall be considered, designed, and engineered into all new UTHSCSA facilities during the programming phase. EH&S shall the review design plans and construction specifications for projects whose total cost is equal to or greater than $50,000.00. Operating Procedures. Standard Operating Procedures (SOPs) or similar directives shall include appropriate life safety information. Leaders and Supervisor must develop SOPs on working with or handling radioactive, chemical, carcinogenic, mutagenic, or flammable material in areas where they are used. SOPs must be reviewed and approved by EH&S before implementation. - 16 - Purchasing Procedures. UTHSCSA organizations responsible for developing equipment, service, or procedural specifications must insure these documents include appropriate occupational life safety requirements and standards of protection. 3.3 Hazard Reporting Reporting potentially unsafe or unhealthful conditions is everyone’s responsibility. Health or safety hazard report should be made in the following order to management or supervisory personnel: 1. Work area Supervisor or Leader or… 2. Department Chair or… 3. Environmental Health and Safety, Physical Safety Manager or 4. The Director of Environmental Health and Safety Employees should make immediate verbal or written report of unsafe condition(s). Similarly, supervisors must promptly investigate reports and initiate appropriate action to eliminate the hazard. 3.4 Hearing Protection Exposure to hazardous noise levels greater than or equal to 85 decibels “A” weighed (>85 dBA) for more than eight hour will cause hearing loss. The chart below gives OSHA UNPROTECTED exposure times at a 3dB exchange rate for a healthy person with normal hearing. Hazardous Noise Level in dBA 85 88 91 94 97 100 103 106 109 Unprotected Exposure Time Limit in Hours 8 4 2 1 0.5 0.25 0.125 0.06 0.03 - 17 - Unprotected Exposure Time Limit in Minute 480 240 120 60 30 15 7 3 1 Supervisors of departments where employees have the potential or are actually exposed to hazardous noise must develop a Hazardous Noise Exposure and Control Plan (HNECP). The plan must include: A Hearing Conservation Plan which outlines: 1. Posting the area with “Hazardous Noise Area” warning signs 2. Noise generating equipment used by personnel 3. Available Personnel Protective Equipment (PPE) 4. Baseline audiometric examination requirements 5. Routine audiometric examination requirements 6. Significant Threshold Shift (STS) management 7. Education and Training Shop Supervisors and Leaders must make every effort to coordinate development of their local HCP with EH&S to insure congruency between their HCP and the UTHSCSA HNECP. Areas where employees might be routinely exposed to hazardous noise include: 1. Facilities Management a. Central Energy Plant b. Cabinet Shop c. Fleet Management d. Utilities e. Grounds Management f. Housekeeping 2. Print Shop 3. Dental School 3.5 Respiratory Protection Respiratory hazards include exposure to harmful dusts, fogs, fumes, mists, gases, smoke, sprays, and vapors. The best means of protecting personnel is through the use of engineering controls, e.g., local exhaust ventilation. When this is unfeasible or impractical and workers are exposed to measurable, unsafe, airborne hazardous material concentrations, respiratory protective equipment will be used to reduce their exposure to below the American Conference of Industrial Hygienists (ACGIH) Documented Occupational Exposure Level (OEL). EH&S is responsible for the UTHSCSA Respiratory Protection Program addressed in 29 CFR 1910.134. Before employees are outfitted with respirators, they must: 1. With the exception of a moustache, remove all facial hair 2. Undergo medical examination to verify good health and capacity to wear a respirator without it adversely affecting their health or well-being. 3. Attend and successful complete an EH&S sponsored Respirator Use, Maintenance, and Fit Test training class 5. Be successfully trained and qualitatively fit tested by a certified trainer. - 18 - 6. Workers requiring the use of tight fitting respirators must first obtain medical approval from UT Employee Health Services to wear a respirator before a respirator can be issued. The written respiratory protection program is maintained by Physical Safety in separate document and can be obtained by contacting Physical Safety. Leaders and Supervisors of employee who are exposed to measurable airborne concentrations of harmful compounds must develop a local Respiratory Protection Plan (RPP) tailored to suit their workers and specific operations. The UTHSCSA, EH&S, Respiratory Protection Program, 2004 outlines RPP fundamentals necessary for development of work specific respiratory protection programs. 4.0 General Contractor Safety Requirements Contractor or Contractor Personnel working on UTHSCSA Campuses or holdings must: 1. Have current, General Liability Insurance or Insurance Plan 2. Current, Workers Compensation Insurance or Insurance Plan 3. Written company Safety Plan covering: a. The scope of work to be performed on UTHSCSA property or holdings. b. Appropriate Personal Protective Equipment for the duration of the project and for the scope of work to be performed. c. Certify all lifting, powered industrial, cranes, earth moving and other heavy equipment are certified safe for operation in accordance with applicable regulatory standards and/or Manufacturer Use Guidelines. d. Obtain written approval from the Director, Facilities Management, 72 hours prior to beginning ANY digging or trenching on UTHSCSA property or holdings. 4. Erect appropriate barricades, shielding, postings, and covers to protect UTHSCSA faculty, staff, and students from ANY hazards created during the scope of work to be performed on UTHSCSA property or holdings. 5. Provide written notification to UTHSCSA Facilities Management and Environmental Health and Safety of any impairment of Fire and Life Safety Systems including Fire Alarm Control Panels (FACP), Fire Alarm Initiating or Signaling Device, Smoke Detector, Fire Hydrant, Sprinkler System [in part or whole], Fire Pump, or Control Valve [of ANY type]. Non-UTHSCSA employees are not authorized to impair any Fire & Life Safety System [in part or whole] without direct supervision and prior approval from UTHSCSA Facilities Management or Environmental Health & Safety. 6. Obtain a Hot Work Permit from Environmental Health and Safety prior to initiating ANY work that could generate sparks or require use of open flame [torches]. - 19 - 7. Remove all hazardous or potentially hazardous materials and hazardous wastes generated during the course of work from UTHSCSA premises or its holdings immediately or upon substantial completion of the scope of work. 8. Minimize, contain, or control noise, particulates [dust], or gaseous emissions while executing the Scope of the Work of the Contract. Develop and coordinate plans to prevent or avoid entrainment into UTHSCSA outside air intakes. 9. Immediately notify UTHSCSA Police at (210) 567-2800 of any emergency condition affecting Health Science Center property, facilities, or personnel. UTHSCSA Environmental Health and Safety reserves the right to immediately seek dissolution of any Contract and Terms of Agreement between UTHSCSA and Contractor(s) for failure to follow requisite State, Local, or Federal Regulatory Standards or the above Safety requirements. Under these circumstances, all Contractor personnel will be immediately ejected from UTHSCSA property and holdings by campus police. - 20 -