Report on the System Development for In-Situ Characterization of Horse Racing Track Surfaces Submitted to: Dr. C. Wayne McIlwraith, BVSc, Ph.D., FRCVS Director of Orthopaedic Research, Colorado State University, Fort Collins 80523 By: M. L. Peterson, Ph.D. Stillwater River Technologies, 61 Bennoch Rd., Orono, ME 04473 Overview: This is a report that gives details of the first demonstration of a system that will allow the strength and stiffness of a racetrack surface to be quantitatively evaluated. Tens of millions of dollars are at stake on any given day, not to mention the lives of the horse and jockey. However, the track condition is appraised in vague and qualitative terms such as “fast and hard” or “wet.” This vague nomenclature can be very misleading, since track material properties will make a huge difference on how a track responds to the loading of a horse’s hoof under race conditions. Therefore, a quantitative means is necessary to evaluate racetrack condition. The soil loading conditions for horse racing are extreme with 9 kN of force applied at a rate of 10 m/s. Moisture content, sand and clay composition, organic material content, and tillage are traditionally the factors that are controlled in order to maintain a consistent track. The work described has focused on developing a tool that replicates the dynamics of the horse running on the track. A system has been developed that replicates the strain rate and loads applied by the hoof to the soil. By replicating the strain rate and load in a system, it is possible to measure the tangent modulus of the track at the high strain rates encountered in horse racing. The system is now in the process of being tested to provide quantitative base line data from tracks around the country. This data will eventually be used to help superintendents to maintain and control the track surfaces regardless of weather and other factors. This report constitutes the final deliverable of a contract from Colorado State University to Stillwater River Technologies. The purpose of the contract was to develop a pilot system and report on the results that were obtained from track testing at a California race track. Load versus time and position versus time results are reported. Future work will include additional channels of acceleration data and repeatability studies. From this initial result the range of the outputs has been obtained and the final phases of the system design and calibration can begin. The data is not processed at this time since the results are meant to only demonstrate the concept. Future work will include pilot data which will demonstrate a protocol which can be used to do a comparative study of tracks, and then a large scale comparative study of strength and stiffness in racetrack surfaces. TESTING APPROACH While the vertical and horizontal response properties of the soil have been known to be important parameters related to racetrack performance, previous approaches have not adequately taken into account the complexity of the problem. The non-linear, elastic, plastic material characteristics with strain rate dependence have not been dealt with appropriately. For example, complex systems have been developed for measuring the vertical properties (or hardness) of the soil Fig.1 A schematic of the five channels [Clanton et. al. 1991, Oikawa et. al. of instrumentation used for the track 2000, Ratzlaff et. al. 1997]. However, testing apparatus. the shear strength was predominantly ignored. Only Clanton et al [1991] quantified any of the shear strength properties. In one measure a load cell was placed in the hitch of a harrowing device and in another loaded cadaver hooves were across the track while measuring the drag force with a load cell. However, these tests only partially accounted for the complexity of the shear strength of soil, since strain rates similar to those encountered by the hoof at a gallop were not approximated. In the drop tests the tangent modulus of the soil was not measured and in many cases the load applies was much smaller than what was required to test the portion of the soil that would be important in the loading of the leg. In some previous tests, loads as small as 10 kg dropped from heights of less than 1 meter were used [Pratt 1985]. This type of test represents the impact phase of the gait and does not address issues with the shear strength of the soil. In later tests, shear vane tests were performed, however because of the small loads on the device they were most appropriate to the early phases of the shear loading of the soil during the impact phase of the gait. The shear strength of the soil during stance or breakover was not addressed. In order completely address the shear strength of the soil, it would be necessary to load the soil in both the direction of the deceleration of the hoof as well as in the direction of motion of the horse. However, since both cases would require the Fig. 2 A photo of the synthetic hoof appropriate preload and strain rate, significant and accelerometer. The load cell is complexity is introduced by completely in series with the gas spring. duplicating the contact of the hoof with the ground. The design of the initial system is focused on the impact and the stance phase. The assumption made is that the deceleration of the hoof during the stance phase is related to the shear strength of the soil. This assumption has some support in the physics of the problem, but is a significant limitation of the work which should be addressed in the future. Thus the device that has been developed is essentially a variable speed drop hammer, which impacts a synthetic hoof at an angle to the soil which is adjustable based on biomechanical data in the literature and data obtained in associated work, fig 3 and fig. 4. The hoof is cast from a two part casting rubber (Smooth-On, Easton PA). The speed of the hoof at impact replicates the velocity of impact of the hoof, with a secondary loading of the hoof through an adjustable gas spring. The adjustable gas spring replicates the compliance of the leg and because current information on the compliance of the leg is incomplete, adjustability is built into the design. A stiff mass is attached above the hoof which replicates the mass of the hoof which initially impacts the track. Attached to the mass is a three axis 100g accelerometer (Model CXL100HF3-Al, Crossbow Technologies Inc, San Jose, CA). Load is transferred into the gas spring from the hoof mass using a dynamic load cell (Model 208C05, PCB Piezotronics, Depew NY) with a DC to 36 kHz bandwidth. The position of the hoof on the drop rail is determined using a string potentiometer (Model LX-PA, Unimeasure, Corvalis OR). The redundant data from the acceleration and the velocity is sued to estimate the penetration into the soil and to calculate the velocity of the hoof at impact. The angle of the hoof with respect to the soil is adjustable from 0 degrees to 20 degrees. Unlike the hoof during the gait, the angle is fixed during impact. The system does however replicate the strain rate, the loads and the hoof velocity of the horse. Comparison of the data will be made to high speed video data and acceleration data obtained from instrumented horse shoes when available. RESULTS AND CONCLUSIONS Tests are ongoing with the system and only preliminary results are available at this time. Initial system testing was performed 7.5 in January of 2004 at Santa Anita Raceway in Arcadia California. Fig. 7 5 shows an uncalibrated graph of 6.5 some of the initial data from the 6 system. The peak forces obtained from the system are less than 4500 N 5.5 with an impact velocity at the soil 5 interface of 2.5 m/s. An air cylinder 4.5 will be used to initially accelerate the carriage to match the speed and 4 1.2 1.3 1.4 1.5 1.7 1.8 1.9 2.0 peak loads from the biomechanics Time (sec.) studies. Initial tests were done at an Fig. 3 Example of position and load data impact angle of 5 degrees with an obtained from initial system testing. unshod hoof. Amplitude (volts) Position Load Fig. 4 Test system mounted to rear of vehicle at Santa Anita Park. Fig. 5 View of system prior to release over an area of the track that has just been prepared for racing. Fig. 6 Hoof print below raised carriage. Print is qualitatively similar to horse under racing conditions. REFERENCES Carpenter, Gary, 2003, Race Track Industry Symposium, December 11, Tucson AZ. Clanton, C., C. Kobluk, R. A. Robinson and B. Gordon, 1991 “Monitoring Surface Conditions of a Thoroughbred Racetrack” JAVMA Vol. 198(3), p. 613-620 Johnston C, G. Hjerten, and S. Drevemo, 1991, “Hoof landing velocities in trotting horses” Equine Exercise Physiology Vol. 3, p. 167-172. Nunamaker, D, 2003, e-mail communication, November 3, 2003 Oikawa, M., S. Inada, A. Fujiswa, H. Yamakawa and M. Asano, 2000, “The Use of a Racetrack Hardness Measurement System” Equine Practice, Vol. 22 (4), p. 26-29. Pratt, G.W., 1985, “Racetrack Surface Biomechanics” Equine Veterinary Data, Vol. 6 (13), p. 193-202. Reiser, Raoul, M. L. Peterson, C.W. McIlwraith and B. Woodward, 2000, “Simulated Effects on Racetrack Material Properties on the Vertical Loading of the Equine Forelimb”, Sports Engineering Vol. 3 (1), p. 1-11 Ratzlaff, M. H., M. L. Hyde, D. V. Hutton, R. A. Rathgeber and O. K. Balch, 1997, “Interrelationships Between Moisture Content of the Track, Dynamic Properties of the Track and the Locomotor Forces Exerted by Galloping Horses” Journal of Equine Veterinary Science Vol. 17 (1), p. 35-42 Appendix Data for a number of impacts with the track are shown. Analyses of this data will require additional testing and completion of the calibration of the system. 8 Data set 1, at rail 7 Position Filter Load 6 Voltage 5 4 3 2 1 0 0.0 0.1 0.3 0.4 0.5 0.7 0.8 0.9 1.1 1.2 1.3 1.5 1.6 1.7 1.8 2.0 Time (sec.) 11 Data set 2, at rail Position 10 Filter Load 9 Voltage 8 7 6 5 4 3 0.0 0.1 0.3 0.4 0.5 0.7 0.8 0.9 1.1 Time (sec.) 1.2 1.3 1.5 1.6 1.7 1.8 2.0 10 Data set 3, at rail 9 Position Filter Load 8 Voltage 7 6 5 4 3 2 0.0 0.1 0.3 0.4 0.5 0.7 0.8 0.9 1.1 1.2 1.3 1.5 1.6 1.7 1.8 2.0 Time (sec.) 10 Data set 1, At Center 9 Position Filter Load 8 Voltage 7 6 5 4 3 2 0.0 0.1 0.3 0.4 0.5 0.7 0.8 0.9 1.1 Time (sec.) 1.2 1.3 1.5 1.6 1.7 1.8 2.0 10 Data set 3, At Center 9 Position Filter Load 8 Voltage 7 6 5 4 3 2 0.0 0.1 0.3 0.4 0.5 0.7 0.8 0.9 1.1 1.2 1.3 1.5 1.6 1.7 1.8 2.0 Time (sec.) 10 Data set 4, At Center 9 Position Filter Load 8 Voltage 7 6 5 4 3 2 0.0 0.1 0.3 0.4 0.5 0.7 0.8 0.9 1.1 Time (sec.) 1.2 1.3 1.5 1.6 1.7 1.8 2.0 10 Data Set from Chute 9 Position Filter Load 8 Voltage 7 6 5 4 3 2 0.0 0.1 0.3 0.4 0.5 0.7 0.8 0.9 1.1 Time (sec.) 1.2 1.3 1.5 1.6 1.7 1.8 2.0