CHARACTERIZATION OF FATTY ESTER ETHOXYLATES BY COUPLED CHROMATOGRAPHIC TECHNIQUES. BERND TRATHNIGG1, W.HRECZUCH2 Institute of Chemistry, Karl-Franzens University, Graz, Austria 2 „Blachownia“ Institute of Heavy Organic Synthesis, Kędzierzyn-Koźle, Poland 1 ABSTRACT Fatty acid methyl ester ethoxylates (FAMEE), which can be prepared by direct ethoxylation of fatty acid methyl esters (FAME), are a promising alternative to the well known fatty alcohol ethoxylates (FAE), which are in widespread use as nonionic surfactants. These products can be characterized by different modes of liquid chromatography: Size exclusion chromatography (SEC, GPC) separates according to molecular size. Liquid chromatography under critical conditions (LCCC) allows a separation according to functionality. Liquid adsorption chromatography (LAC) separates according to chemical composition and to molar mass. These techniques may be combined in different ways : 1. Independent analysis of the entire sample by complementary techniques yields different projections of the three-dimensional surface describing the sample. 2. Semipreparative separation in the first dimension and subsequent analysis of the fractions in the second dimension is laborious, but reliable. EXTRAIT Des éthoxylates des ésters méthylique d’acides graisses (FAMEE), qui peuvent etre préparés par une éthoxylation directe des ésters méthylique d’acides graisses (FAME), sont une altérnative promisantes en contraire des éthoxylates des alcohols gras (FAE) connus, qu’on utilize très souvent comme tenside non-ionique. Ces produits peuvent etre characterisés par des différentes méthodes chromatographiques: SEC, GPC ( Size exclusion chromatography ) sépare d’après la taille des molécules. LCCC (Liquid chromatography under critical conditions) sépare d’après les groupes fonctionelles. LAC ( Liquid adsorption chromatography) sépare d’après la composition chimique et la masse moléculaire. Ces téchniques peuvent etre combinées dans des modes différents: 1. L’analyse indépendante du sample complet via des téchniques complémentaires donne en trois dimensions des projéctions différentes de la surface qui décrit la sample. 2. La séparation semi-quantitative dans la première dimension suivi par une analyse des fractions dans la deuxième dimension. Ce mode comprend beaucoup de travail mais e plus reliable. ZUSAMMENFASSUNG Fettsäuremethylester (FAMEE), die durch direkte Ethoxylierung von Fettsäuremethylestern (FAME) erhalten werden können, sind eine vielversprechende Alternative zu den bekannten FettalkoholEthoxylaten (FAE), die als nichtionische Tenside viel verwendet werden. Diese Produkte können durch verschiedene chromatographische Methoden charakterisiert werden: Ausschlußchromatographie (SEC, GPC) trennt nach der Größe der Moleküle. Flüssigkeitschromatographie unter kritischen Bedingungen (LCCC) erlaubt eine Trennung nach funktionellen Gruppen. Adsorptionschromatographie (LAC) trennt nach chemischer Zusammensetzung und Molmasse. Diese Techniken können auf verschiedene Art kombiniert werden: 1. Unabhängige Analyse der gesamten Probe mittels komplementärer Techniken liefert verschiedene Projektionen der dreidimensionalen Fläche, die die Probe beschreibt. 2. Semipräparative Trennung in der ersten Dimension mit nachfolgender Analyse in der zweiten Dimension ist arbeitsaufwendig, aber zuverlässig. CHARACTERIZATION OF FATTY ESTER ETHOXYLATES BY COUPLED CHROMATOGRAPHIC TECHNIQUES. BERND TRATHNIGG1, W.HRECZUCH2 Institute of Chemistry, Karl-Franzens University, Graz, Austria 2 „Blachownia“ Institute of Heavy Organic Synthesis, Kędzierzyn-Koźle, Poland 1 ABSTRACT Fatty acid methyl ester ethoxylates (FAMEE), which can be prepared by direct ethoxylation of fatty acid methyl esters (FAME), are a promising alternative to the well known fatty alcohol ethoxylates (FAE), which are in widespread use as nonionic surfactants. These products can be characterized by different modes of liquid chromatography: Size exclusion chromatography (SEC, GPC) separates according to molecular size. Liquid chromatography under critical conditions (LCCC) allows a separation according to functionality. Liquid adsorption chromatography (LAC) separates according to chemical composition and to molar mass. These techniques may be combined in different ways : 1. Independent analysis of the entire sample by complementary techniques yields different projections of the three-dimensional surface describing the sample. 2. Semipreparative separation in the first dimension and subsequent analysis of the fractions in the second dimension is laborious, but reliable. EXTRAIT Des éthoxylates des ésters méthylique d’acides graisses (FAMEE), qui peuvent etre préparés par une éthoxylation directe des ésters méthylique d’acides graisses (FAME), sont une altérnative promisantes en contraire des éthoxylates des alcohols gras (FAE) connus, qu’on utilize très souvent comme tenside non-ionique. Ces produits peuvent etre characterisés par des différentes méthodes chromatographiques: SEC, GPC ( Size exclusion chromatography ) sépare d’après la taille des molécules. LCCC (Liquid chromatography under critical conditions) sépare d’après les groupes fonctionelles. LAC ( Liquid adsorption chromatography) sépare d’après la composition chimique et la masse moléculaire. Ces téchniques peuvent etre combinées dans des modes différents: 1. L’analyse indépendante du sample complet via des téchniques complémentaires donne en trois dimensions des projéctions différentes de la surface qui décrit la sample. 2. La séparation semi-quantitative dans la première dimension suivi par une analyse des fractions dans la deuxième dimension. Ce mode comprend beaucoup de travail mais e plus confiable. ZUSAMMENFASSUNG Fettsäuremethylester (FAMEE), die durch direkte Ethoxylierung von Fettsäuremethylestern (FAME) erhalten werden können, sind eine vielversprechende Alternative zu den bekannten FettalkoholEthoxylaten (FAE), die als nichtionische Tenside viel verwendet werden. Diese Produkte können durch verschiedene chromatographische Methoden charakterisiert werden: Ausschlußchromatographie (SEC, GPC) trennt nach der Größe der Moleküle. Flüssigkeitschromatographie unter kritischen Bedingungen (LCCC) erlaubt eine Trennung nach funktionellen Gruppen. Adsorptionschromatographie (LAC) trennt nach chemischer Zusammensetzung und Molmasse. Diese Techniken können auf verschiedene Art kombiniert werden: 1. Unabhängige Analyse der gesamten Probe mittels komplementärer Techniken liefert verschiedene Projektionen der dreidimensionalen Fläche, die die Probe beschreibt. 1 2 Institute of Chemistry, Karl-Franzens University, Heinrichstr. 28, A-8010 Graz, Austria „Blachownia“ Institute of Heavy Organic Synthesis, Kędzierzyn-Koźle, Poland 2. Semipräparative Trennung in der ersten Dimension mit nachfolgender Analyse in der zweiten Dimension ist arbeitsaufwendig, aber zuverlässig. Introduction Fatty acid methyl ester ethoxylates (FAMEE) can be prepared by direct ethoxylation of fatty acid methyl esters (FAME). These new products are a promising alternative to the well known fatty alcohol ethoxylates (FAE), which are in widespread use as nonionic surfactants. Their characterization is, however, not an easy task, because FAMEE (just like FAE) typically consist of different polymer homologous series (with different end goups). Consequently, a full characterization requires a two-dimensional separation (according to functionality and molar mass distribution). Basically, different modes of liquid chromatography can be applied in the analysis of polymers: Size exclusion chromatography (SEC) separates according to molecular size (not actually molar mass !)[1]. It is performed in isocratic mode, typically in pure solvents. A full separation of all oligomers is generally not achieved because of the limited separation power of SEC. Hence response factors may vary within a peak (due to variation of chemical composition or molar mass), which complicates quantitation. In the analysis of oligomers, corrections of response factors for their molar mass dependence have to be made. Multiple detection allows not only an accurate quantitation, but yields also information on chemical composition[2,3]. Liquid chromatography at the critical point of adsorption (often also called LC under critical conditions (LCCC) is run at a special temperature and mobile phase composition, at which all chains with the same repeating unit elute at the same volume (regardless their length), which means, that the polymer chain becomes chromatographically invisible. In this case, a separation according to a structural units other than the repeating unit (e.g. the end groups) can be achieved[4]. LCCC is also run under isocratic conditions, but typically in mixed mobile phases. For molecules containing two hydrophobic groups, separation may, however, follow a different mechanism, which causes a separation of the lowest oligomers even at the critical point of adsorption for the repeating units. In LCCC, quantitation is complicated by the fact, that each peak contains an entire polymer homologous series with unknown concentration and composition plus an unknown amount of one component of the mobile phase (due to preferential solvation of the polymer coils). Hence direct quantitation by dual detection is not possible. If LCCC is, however combined with dual detector SEC as the second dimension, the composition can be obtained. With coupled density and RI detection in both dimensions, a quantitatively accurate mapping of FAE and FAMEE can be achieved[5,6]. Liquid adsorption chromatography (LAC) separates according to chemical composition and to molar mass[7-9]. Unlike SEC, the selectivity of LAC is typically very high, for samples with a higher poldispersity often too high. Under isocratic conditions, only lower oligomers are separated, while higher oligomers appear as very broad peaks, which can hardly be integrated, and some more are obviously not even eluted. Using gradient elution, a full separation of individual oligomers can be achieved. Depending on the nature of the samples (and the chromatographic technique), different concentration detectors can be used in HPLC of polymers: The most familiar detectors are the UV-detector, which can, however, only be applied to samples absorbing light of a wavelength, for which the mobile phase is sufficiently transparent, and the Refractive Index (RI) detector. The density detector (according to the mechanical oscillator principle) is very useful in polymer analysis, especially in combination with other detectors. The UV detector detects UV-absorbing groups in the polymer, which may be the repeating unit, the end groups, or both. As no group absorbing at a reasonable wavelength is present in FAMEE, UV detection cannot be applied. Derivatization with UV-absorbing reagents is not feasible, either. Both the density and RI detector can only be applied in isocratic elution. Consequently, the analysis of higher FAMEE by LAC with gradient elution faces a severe detection problem. In the last years, the Evaporative Light Scattering Detector (ELSD) has become a promising tool for such analytical tasks[10-12]. It is claimed to be a „mass detector“, because is should detect any non-volatile material in any mobile phase composition. Unfortunately, the sensitivity of this instrument depends on various parameters, which can not always be easily controlled, and its response to polymer homologous series is not as well understood as that of RI and density detector. Moreover, the response of such an instrument is generally not linear with concentration, the response factors of individual oligomers are different, and they depend not only on the operating conditions, but also on the composition of the mobile phase, in which they are eluted [13]! The techniques mentioned above may be combined in different ways to achieve multidimensional separations: 1. Independent analysis of the entire sample by complementary techniques yields different projections of the three-dimensional surface describing a polymer, such as functionality type distribution (FTD) by LCCC and molar mass distribution (MMD) by SEC or (gradient) LAC. This approach is easy to use, but may lead to erroneous results, for example, if the individual homologous series have different MMD. 2. Direct transfer from the first dimension[14] faces several problems: mobile phases must be compatible, which is not always the case; the flow rate of the first dimension must be low enough to allow a complete separation in the second dimension to take place within the time required to fill the sample transfer loop; especially the later fractions from the first dimension are highly diluted. 3. Semi(preparative) separation in the first dimension and subsequent injection of the fractions (after evaporation of the solvent) into the second dimension (SEC or LAC) is laborious, but reliable: A quantitation of both dimensions is possible[6,15], and there are no problems with incompatible (or interfering) mobile phases. Experimental The following materials were used: Oxirane from the Mazovian Petrochemical Works, Płock, Poland Fatty esters and fatty alcohol ethoxylates, which were used as reference materials in the chromatographic analysis, were purchased from FLUKA (Buchs, Switzerland) Ethoxylated rape oil acid methyl esters were obtained in laboratory scale at the „Blachownia“ ICSO, Kędzierzyn-Koźle, Poland. Synthesis of ethoxylates. Ethoxylation was performed in a 2-L stainless-steel autoclavee, equipped with a mechanical stirrer and a cooling coil. The reactor was charged with the ester substrate and the proprietary calcium based catalyst. Then the reactor was closed and an automative procedure of the synthesis was started. The reactor system was equipped with a Programmable Logic Control System (PLC) allowing feeding the desired amount of EO under the assumed parameters of pressure and temperature controlled by the PLC microprocessor. After completion the reaction product was discharged and weighed. Chromatography: All HPLC measurements were performed using the density detection system DDS70 (CHROMTECH, Graz, Austria), which has been developed at Graz K-F University. Each system was connected to a MS-DOS computer via the serial port. Data acquisition and processing was performed using the software package CHROMA, which has been developed for the DDS 70. The columns and density cells were placed in a thermostatted box, in which at temperature of 25.0°C was maintained for all measurements. Size Exclusion Chromatography (SEC) measurements were performed in chloroform (HPLC grade, Rathburn) at a constant flow rate of 1.0 ml/min, which was maintained by a Gynkotek 300C HPLC pump. An ERC 7512 RI detector (ERMA) was combined with the density detection system DDS70. Samples were injected using a VICI injection valve (from Valco Europe, Switzerland) equipped with a 100 µl loop, the concentration range was 4 - 8 g/l. Two different columns were used in SEC: Waters Styragel HR 3 (300x7.8 mm) and PLgel 100 (600x7.8 mm, from Polymer Laboratories, UK). The SEC calibrations were obtained using pure oligomers of EO (Fluka, Buchs, Switzerland)). Chemical composition along the MMD was determined from density and RI detection using the software CHROMA (CHROMTECH, Graz, Austria). Liquid Chromatography at the Critical Point of Adsorption (LCCC) measurements were performed in methanol-water 97:3 (w/w) (both solvents from Merck, HPLC grade) on a column packed with Spherisorb ODS2 (5 µm, 80 , 4.6x250 mm) from PhaseSep (Deeside, Clwyd, UK) at a flow rate of 0.5 ml/min, which was maintained by a two JASCO 880 PU pumps (from Japan Spectrosopic Company, Tokyo, Japan). The sample volume was 50 µl. A Bischoff 8110 RI detector was combined with the DDS70. In semipreparative measurements, a 250x10mm column packed with the same stationary phase was run at 2.0 ml/min. The injected volume was 500 µl. In normal phase Liquid Adsorption Chromatography (NP-LAC) measurements, the mobile phase was ndelivered by an ISCO 2350 HPLC pump (from ISCO, Lincoln, NE, USA), Gradients were formed by low pressure mixing using an ISCO 2361 gradient programmer. In gradient elution, mobile phase A was pure acetone, mobile phase B was acetone-water 80:20 (w/w). The following gradient profile was used: start 100 % A, then in 5 min to 10 % B, 20 min to 100% B, 10 min constant at 100 % B, then within 1 min back to 100 % A. All separations were performed on a column packed with Spherisorb S5W (5 µm, 80 , 4.6x250 mm). A SEDEX 45 ELSD (Sedere, France) was connected to the DDS 70. Nitrogen was used as carrier gas, and the pressure at the nebulizer was set to 2.0 bar, the temperature of the evaporator to 30°C . Samples were injected manually using a Rheodyne 7125 injection valve (from Rheodyne, Cotati, CA, USA) equipped with an 50 µl loop. Results and Discussion: In this study, various fatty acid methyl esters (FAME) were ethoxylated, the composition of which varied in a wide range, as can be seen from Figure 1: 100.0 90.0 80.0 70.0 60.0 w t-% 50.0 40.0 30.0 20.0 Figure 1: ME TI ME PK 12-18 F ME PK 8-18F ME C 12 - 70 24 22 20 num ber of carbon atom s in fatty acid 18 16 14 12 10 8 6 - ME SU 10.0 Fatty acid composition of fatty acid methyl esters (FAME) used for direct ethoxylation Basically, the ethoxylates obtained from such esters consist of several polymer homologous series (containing a variable number of ethylene oxide units) with different end groups (containing a variable number of carbon atoms). Consequently, different information will be obtained from different chromatographic techniques: Size exclusion chromatography (SEC) yields the overall length of the molecules (fatty acid plus oxyethylene chain). Moreover, chemical composition (weight fractions of fatty acid ester and polyoxyethylene chain, respectively) can be obtained from dual detection, provided that the corresponding response factors of both detectors are known. The principle of dual detection can be easily understood [2,3,6]: When a mass m i of a copolymer, which contains the weight fractions wA and wB (= 1 - wA) of the monomers A and B, is eluted in the slice i (with the volume V) of the peak, the areas xi,j of the slice obtained from both detectors depend on the mass mi (or the concentration ci =mi/V) of polymer, its composition (wA), and the corresponding response factors fj,A and f j,B , wherein j denotes the individual detectors. x i, j m i w A f j,A w B f j,B equation 1 The weight fractions wA and wB of the monomers can be calculated using equation 2: x i,1 * f 2,A f1,A ) x i,2 1 1 x i,1 wA ( * f 2,B f1,B ) x i,2 ( equation 2 and therefrom the mass of polymer in the corresponding interval mi x i,1 equation 3 w A * ( f1,A f1,B ) f1,B As can be seen from Table 1, the overall composition, which is found in this way for the ethoxylates as well as also for the components FAME and PEG (which were used as reference materials) agrees very well with the theoretical one. A simple calibration with a (sufficiently high molecular) poly(ethylene glycol) (such as PEG 4000) and the starting FAME is sufficient to yield the overall composition of ethoxylates with good accuracy. Table 1: Chemical composition of FAMEE based on the FAME from Fig.1, as determined by SEC with coupled density and RI detection. % EO (theor.) 60.0 70.0 80.0 FAME PEG 4000 % EO (found) ME C 12 – 70 ME PK 8-18F ME PK 12-18 F 60.5 58.8 59.1 70.2 70.0 69.4 81.3 79.3 79.2 0.0 100.3 ME TI 57.5 68.9 81.2 ME SU 60.3 71.9 78.3 The molar mass distribution (MMD) can be obtained using a calibration obtained with PEG standards. In Figure 2, the MMD of such an ethoxylate is plotted together with the chemical composition as a function molar mass. It can clearly be seen, the weight fraction of EO increases with molar mass (as expected), but there is a shoulder at the high molecular end of the MMD, which has a somewhat different composition, which can be due to a different functionality (nature or number of end groups). This requires a different separation mechanism: Liquid chromatography at the critical point of adsorption (LCCC) can be applied to separate the individual polymer homologous series. On a reversed phase column, the polyether chain can be made “chromatographically invisible”, and the separation occurs according to the length of the hydrophobic group, as is hown in Figure 3. While the first (double) contains PEG or PEG monomethyl ether, the main peaks represent the series with 12, 14, 16 and 18 carbon atoms in the fatty acid. 193/2/97 10fl THF ad 10 ml Date: 980422 Chrom.Nr.: 6 method: FMEE1 weight-% 100 50 2 3 log M PEG mass distribution Figure 2: 4 0 ME C12-70 MMD and chemical composition of an ethoxylate based on ME C 12-70, as obtained from SEC with coupled density and RI detection. 193/2/97 35Grad Offset RI-Fr. 20 sec Date: 980616 Chrom.Nr.: 9 method: MEO95 2709.3 2273.6 response 9 8 7 6 5 4 3 2 1 1 2 1 2 3 3 4 4 5 5 6 6 -116.5 0.2 elution volume density Figure 3: RI 65.1 -209.2 LCCC of an ethoxylate based on ME C 12-70, as obtained on a semi-preparative ODS2 column in methanol-water 95: 5 (detection: density and RI ) When the individual fractions are collected and injected in the SEC column, MMDs similar to the one shown in Figure 4 are obtained: Obviously, the higher molecular shoulder has been removed. It is found in peak 6, which should contain two hydrophobic groups. Surprisingly, this fraction has a trimodal distribution, with a maximum at a considerably higher molar mass. 193/2/97 C12-Fraktio Date: 980617 980616.09/3 ad 500fl Chrom.Nr.: 5 method: FMEE1 weight-% 100 50 0 2 mass distribution Figure 4: 3 log M PEG 4 FAME C12-70 MMD and chemical composition of the C12 fraction (peak 3) from Figure 3, as obtained from SEC with coupled density and RI detection. 193/2/97 Fr. 6 Date: 980618 980616.09/6 ad 300fl Chrom.Nr.: 3 method: FMEE1 weight-% 100 50 2 mass distribution Figure 5: 3 log M PEG 4 0 FAME C12-70 MMD and chemical composition of peak 6 from Figure 3, as obtained from SEC with coupled density and RI detection. The third mechanism, which can be utilized, is Liquid adsorption chromatography (LAC): on a normal phase column, the retention is mainly determined by the number of EO units, while the hydrophobic group plays a minor role. In this case, the retention of the higher oligomers is too strong to allow an isocratic analysis. Hence gradient elution has to be applied, which requires the use of an evaporative light scattering detector, with all its problems in quantitation. 193/2/97 raw Date: 980618 A: acetone, B: H2O Chrom.Nr.: 2 method: S5WA1 response 2932.0 4 12 3 5 6 7 8 9 1011 1213 0.1 Sedex 45 Figure 6: 21.9 -140.7 elution volume Separation of an ethoxylate based on ME C 12-70, as obtained on a normal phase column with gradient elution. Detection: ELSD. Obviously, the lower oligomers are strongly underestimated, which is especially dramatic for the lower (C12–C14) series. Fortunately, the most important FAMEE are based on rapeseed methyl ester, which contains higher fatty acids (C16-C22). The separation of such a product is shown in Figure 7: R 10 S old solution Date: 990511 Chrom.Nr.: 3 method: SW5A2 response 8319.0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Sedex 45 Figure 7: 17.8 0.0 -396.1 elution volume Separation of an ethoxylate based on rapeseed methyl ester, as obtained on a normal phase column with gradient elution. Detection: ELSD. Conclusions: FAMEE can be analyzed by different chromatographic techniques: Gradient LAC on normal phases shows very nice chromatograms with an excellent resolution, quantitation cna, however, be problematic due to the unclear response of the ELSD. On the other hand, SEC with coupled density and RI detection provides very reliable information on molar mass and chemical composition. LCCC can be applied to separate the individual homologous series, and the fractions thus obtained can be analyzed by SEC or LAC in the second dimension. 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