SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress ALTERNATIVE STRATEGIES TO CONTROL ELECTRICAL FATIGUE IN PIEZOELECTRIC CERAMICS METIN OZGUL1, SERHAT TIKIZ1, SUSAN TROLIER-MCKINSTRY2 AND CLIVE A. RANDALL2 1-Department of Materials Science and Engineering, Afyon Kocatepe University, Afyonkarahisar, 03200,Turkey 2- Materials Research Institute, Pennsylvania State University, University Park, PA, 16802, USA ABSTRACT In most applications electroceramics are exposed to repeated electrical cycles forcing the material to repeatedly deform (piezoelectricity) or reverse its spontaneous polarization (ferroelectricity) both causing property degradations, such as fatigue or aging, limiting use of the electroceramics for many applications. Main focus of this study is investigating strategies to control or eliminate electrical fatigue in various piezoelectric systems. The influence of various factors (i.e., composition of the ferroelectric material, choice of electrode, and the characteristics of the external electric field) on fatigue has been studied in bulk PbZrTiO3 (PZT) ceramics. Improvement of ferroelectric fatigue properties is observed when PZT is donor doped 1 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress with 2 and 4 at.% Nb. Compositional studies for the improvement of fatigue were also extended to include various other ferroelectric systems such as Pb-free compositions. Key Words: PZT, Lead-free piezoelectrics, ferroelectricity, electrical fatigue 1. INTRODUCTION Piezo/ferro-electric ceramics are among the most attractive and useful materials for electronic devices, and various other high-technology applications. Both bulk ceramics (single crystal or polycrystalline) and thin films are used in a broad variety of applications ranging from sensors of many types to non-volatile memories [1-5]. One of the most useful properties of piezo/ferroelectric ceramics is their hysteretic polarization and strain behavior under bipolar electric and mechanical stress. Extensive research has been done on the study of polarization switching from one state to another under the application of an external field in various ferroelectric materials [6,7]. The concept of utilizing the reversible spontaneous polarization as a memory state was one of the motivations for this extensive work from the early days of ferroelectric research [5]. These fundamental studies established the ground work for electronic devices which utilize the repeated reversal of spontaneous polarization. When exposed to repeated alternating electric fields, the amount of switchable polarization and/or strain of piezo/ferroelectrics are suppressed. For applications, i.e., ferroelectric memories, that utilize hysteretic behavior this type of degradation of properties as called fatigue would be a major reliability problem [8-11]. Indeed for most applications piezo/ferroelectric ceramics are exposed to repeated electrical cycles forcing the material to repeatedly deform (piezoelectricity) or reverse its spontaneous polarization (ferroelectricity) both causing property degradations due to “electrical fatigue”. Technically it will result a reduction of many key electrical 2 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress property coefficients limiting use of the electroceramics for many applications. In recent studies several mechanisms have been proposed to explain electrical degradation issues and also certain strategies have been developed to control each of them[12]. Various studies were done on the influence of composition on the electric fatigue [13,14]. Reduced oxygen vacancy concentration and easier domain reorientation have been presented as the key for the largely improved electrical properties in donor doped ferroelectric bulk ceramics [15-17] and thin films [18-22]. Utilization of oxide electrodes or using layered type ferroelectrics instead of widely used perovskites were two other main strategies that provide fatigue-free behavior in certain systems. As the positive effect of donor doping on ferroelectric properties and fatigue was attributed to the reduced oxygen vacancy concentration, another idea was use of oxide electrodes to suppress the detrimental effects of oxygen vacancies. These conducting oxides included RuO2,[23,24] IrO2,[25-27] SrRuO3,[28,29] YBa2CuO7-,[30,31] and (La,Sr)CoO3[32-34]. When these oxide electrodes were used in place of metal (mainly platinum) electrodes, polarization fatigue could be reduced or eliminated. Compared to oxide electrodes, metals still have the advantage of their much lower resistivity. The resistivity of the electrode material should be as low as possible for the optimum device speed. Early in 1992, certain layered type perovskite ferroelectrics (SrBi2Ta2O9 and similar compounds) were reported to show negligible polarization fatigue (up to 1012 switching cycles) with Pt electrodes[35]. From the application point of view, this was a most interesting achievement and has been studied in several layered perovskite ferroelectrics with Pt electrodes, e.g., SrBi2Ta2O9 or SrBi2Nb2O9[36,37]. All of the experimental results briefly discussed above led to the development of many theoretical models for the fatigue phenomenon. An up-to-date review is presented by Tagantsev et al.[12] The 3 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress presently considered fatigue mechanisms in ferroelectrics include; surface layer formation, damage of electrode and/or electrode/ferroelectric interface, pinning of the domain walls by defects segregated in the wall region, clamping of polarization reversal by volume defects, suppression of nucleation of oppositely oriented domains at the surface. These mechanisms will modify either the applied electric field or the switching process itself. Main focus of this study is investigating strategies to control or eliminate electrical fatigue in various piezo/ferroelectric systems. The influence of composition of the ferroelectric material, choice of electrode, and the characteristics of the external electric field on fatigue has been studied in bulk PbZrTiO3 (PZT) ceramics. Improvement of ferroelectric fatigue properties is observed when PZT is donor doped with 2 and 4 at.% Nb. Compositional studies for the improvement of fatigue were also extended to include various other ferroelectric systems such as Pbfree compositions. Reliability comparisons were made between different compositional systems and also different crystallographic directions in a system to better understand fatigue related issues. 2. EXPERIMENTAL PROCEDURE The flow sheet for the entire sample preparation process for polycrystalline PZT ceramics is shown in Figure 1. Pure and Nb5+ doped PZT powders were made by conventional solid-state reaction based on the formula of Pb1-0.5x 0.5x [(ZryTi1-y)1-x Nbx]O3 where x=0, 0.02, 0.04, 0.06 and y=0.52 using appropriate amounts of reagent-grade raw powders of lead carbonate (PbCO3), zirconium dioxide (ZrO2), titanium dioxide (TiO2), and niobium pentaoxide (Nb2O5). Doped powders were prepared in three different compositions to investigate the effect of dopant concentration on the fatigue properties. Dry pressed pellets were exposed to binder 4 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress burnout process which was performed at 550 C for 2 hours. The green pellets were put on platinum foil in alumina crucibles with 3 g of PbZrO3 (equimolar mixture of PbO and ZrO2) as the lead source in a small crucible to minimize lead volatilization. Sintering was performed at 1250 C for 2 hours with 10 C/min. ramp rates. X-ray diffraction measurements were performed to determine the phase purity of calcined powders and sintered ceramic samples. Scans were performed from a 2 of 20 to 80 at a scan rate of 4/min to determine primary phases present. Scanning electron microscopy (SEM) study has been done to observe sintered microstructure of samples. The ultimate goal of this study is to investigate polarization fatigue behavior of PZT samples. To compare the results obtained in PZT, other perovskite type samples of Na1/2Bi1/2TiO3 (NBT) ceramics and 0.955Pb(Zn1/3Nb2/3)O3–0.045PbTiO3 (PZN-4.5PT) single crystals were also tested for fatigue performance. Surface preparation of samples is considered crucial in the fatigue process which is affected by electrochemical parameters. For this reason, a great attention has been paid to cleanness and homogeneity of surfaces. For electrical characterization, samples were electroded on the two circular faces with sputter deposited gold (Au), silver (Ag), and platinum (Pt) metals. Polarization and bipolar strain hysteresis (P-E and S-E) measurements were performed simultaneously by using a modified Sawyer-Tower circuit and linear variable differential transducer (LVDT) driven by a lock-in amplifier (Stanford Research Systems, Model SR830). A high voltage amplifier (Trek Model 609C-6) was used in both poling and polarization fatigue measurements. Fatigue tests were performed under ac fields with a triangular wave form. The dielectric properties of all samples were measured at room temperature. Before applying any electric field on the samples for polarization fatigue test, 5 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress PbCO3 ZrO2 TiO2 (Nb2O5) -DI water -NH4OH dispersant Milling (~20 h) Drying (150 0C, 10 h) CALCINATION (850 0C, 4 h) -DI water -NH4OH dispersant Calcined Powder Milling (~24 h) Drying (80 0C, 15 h) PZT/PZNT Powder acetone Ground Powder binder XRD Dry Pressing Binder Burnout (550 0C, 2 h) Sintering (1250 0C, 2 h) Figure 1. Preparation of undoped (PZT) and Nb-doped (PNZT) samples. capacitance (C) and loss (D) were measured using an LCR meter (Model SR715, Stanford Research Systems). 3. RESULTS AND DISCUSSION 3.1 Microstructural Characterization The room temperature XRD pattern shown in Figure 2 indicates formation of perovskite phase for PZT powder (JCPDS card number: 33784). After sintering, densities of samples were measured and found to be consistent with the well-known 6 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress Figure 2. XRD pattern of PZT powder. PZT characteristics. It is seen that the density of Nb-doped ceramics was higher than those of undoped samples and densities increased with increasing Nb percent at the same sintering conditions (1250 C, 2 hr.). In undoped PZT ceramics, the average density is 7.51 g/cm3. On the other hand, the maximum density was achieved in 6% Nb-doped PZT samples as 7.95 g/cm3. Figure 3 illustrates the Scanning electron microscope (SEM) pictures of sintered samples for undoped, and 2% Nb-doped PZT. Finer grain size was observed for dense Nb-doped samples. With the consistency of lower densities of undoped samples grain size is larger and the grain size distribution range is wider. The observed results can be explained with defect chemistry changes in the system. The addition of Nb to the PZT solid solution impedes grain growth while increasing density. This is explained by the effect of impurities on graingrowth mechanism [38]. It is believed that the donor doping ions concentrate near the grain boundaries and extensively reduce boundary mobility. When the boundary moves, it must drag the excess impurities with it. It has been reported [39] that doping with aliovalent additives such as Nb5+ affects the densification rate of the 7 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress a) b) Figure 3. SEM pictures of undoped (a), and 2% Nb doped PZT ceramics sintered at 1200 oC for 2 h. undoped PZT system, resulting from metal vacancies associated with doping ion for compensating charge valence. Similar results were found in La-doped PZT system by Haertling [40]. Weight loss values are decreasing with Nb doping. The maximum and minimum weight loss values were observed in undoped and 6% Nb doped PZT disks, respectively as 2.97 and 1.1%. 3.2 Electrical Characterization For devices that use ferroelectric ceramic materials such as memory applications, polarization fatigue refers to decrease of polarization with the increase of switching cycles under an applied electric field, usually accompanying a change in coercive field. Polarization fatigue behavior is most conveniently observed with the measurements through hysteresis loops. Remanent polarization (Pr) which remains after a material has been fully polarized and then had the field removed and coercive field (EC), a specific field which results in zero net polarization, are marked on P-E 8 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress hysteresis loops. In our experiments, both undoped and doped ceramics showed remarkable polarization fatigue when exposed to bipolar AC cycling. The main approach in this study is to characterize polarization fatigue by controlling the stoichiometry, metal type, application of electric field conditions. All the results were normalized to make comparisons and emphasize differences in properties for different samples. Normalized values represent the percentages of the measured properties, such as remanent polarization, coercive field etc., with respect to the initial values of those obtained at a few switching cycles. Undoped and aged PZT samples exhibited “pinched” type hysteresis loops as shown in Figure 4. The shape of hysteresis loop resumed normal shape after some cycling under AC driving as shown in Figure 5.a. Changes in P-E Hysteresis loops for undoped (a) and 2% Nb-doped (b) PZT samples before and after extensive electrical cycling is shown in Figure 5. As seen in Figure 5.a, continuing driving increased the remanent polarization (Pr) and coercive field (EC) in undoped PZT. This increase in 60 Undoped Nb-doped 2 Polarization (C/cm ) 40 20 0 -20 -40 -60 -40 -30 -20 -10 0 10 20 30 40 Electric Field (kV/cm) Figure 4. P-E Hysteresis loops for undoped and 2% Nb-doped PZT ceramics. (Note pinched shape for undoped PZT) 9 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress polarization behavior was attributed to the “de-aging”[39]. Aging is a process which causes a steady decrease in the polarization values. During the cycling restoration of decreased ferroelectric properties indicates de-aging in undoped PZT ceramics. One other explanation of aging in PZT is that when even very little amount of Nb5+ ( 2% ) added as donor dopant, the hysteresis behavior changed totally as seen in Figure 5.b. This is consistent with the results obtained by other researchers [41,42]. Substitution of a donor species for a B-site cation reduces the Vo¨ concentration that result from intrinsic acceptor impurity incorporation and/or PbO volatilization and superoxidation [42]. Consistent with this picture, it is found that all well-known donor dopants, such as Nb5+, Ta5+ , and W6+, reduce the thermally induced aging [41,43]. In terms of polarization fatigue behavior, it is difficult to explain the phenomena in undoped PZT samples due to the competition between de-aging and polarization fatigue processes. It seems that in undoped PZT, aging is dominant over polarization fatigue. For this reason, undoped PZT samples will be ignored in the comparison of fatigue behavior in PZT samples with different Nb compositions as seen in Figure 6. Donor doping with 2,4, and 6 atomic percent Nb5+ eliminated the aging problem in PZT. However, Nb modification has a complex effect on polarization fatigue rate. It appeared that when PZT is doped with 4% Nb, fatigue rate becomes slower to compared to 2 and 6 % Nb contents. The generally accepted philosophy of donor doping PZT to enhance fatigue resistance should therefore be restated. There is an improvement in the fatigue behavior of PZT with Nb donor additions but, above a critical amount Nb is detrimental to fatigue resistance. The effects of introducing negative charge should be re-examined to understand the reason behind it. It is quite possible that electronic charge trapping can lock domain walls and lead to the suppression of the switchable polarization in PZT subjected to electrical fatigue [44]. Some Nb doping can compensate the effects of positively 10 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress 30 2 cyc. 5 8.10 cyc. 2 Polarization (C/cm ) 20 10 0 -10 -20 -30 -40 -30 -20 -10 0 10 20 30 40 20 30 40 Electric Field (kV/cm) (a) 60 2 cyc. 5 3.10 cyc. 2 Polarization (C/cm ) 40 20 0 -20 -40 -60 -40 -30 -20 -10 0 10 Electric Field (kV/cm) (b) Figure 5. P-E Hysteresis loops for undoped (a) and 2% Nb-doped (b) PZT before and after extensive electrical cycling. charged impurities, such as holes and oxygen vacancies. The improvement of properties in 4% Nb-doped samples over 2% doped samples can be explained with 11 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress Figure 6. Remanent polarization (Pr) change for PZT samples with different amount of Nb as a function of switching cycles. the insufficient negative charge supply to compensate all positively charged impurity effects. Increased rate of degradation of remanent polarization with higher Nb doping can be due to excess negatively charged species that possibly cause again charge trapping. It might be also necessary to consider the effect of doping on the other factors in terms of defect migration affecting polarization fatigue. Polarization fatigue has been considered as an interface-initiated problem in recent models [45]. In this study, three different electrode materials were sputtered on 2% Nb-doped PZT samples and investigated for their effects on polarization fatigue behavior of the samples. PZT samples electroded with silver (Ag), gold (Au), and oxide (SrRuO2) materials were cycled under 32 kV/cm a.c. field at 100 Hz up to 3.105 cycles, and the results are plotted in Figure 7.a. Gold electroded 2% Nb doped PZT samples were driven under different (32, 40, and 45 kV/cm) electric fields. The results are reported in Figure 7.b. 12 Remanent Polarization Change (%) SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress 0 SrRuO2 Ag Au -5 -10 -15 -20 -25 10 100 1000 10000 100000 Switching Cycles Remanent Polarization Change (%) (a) 0 25 kV/cm 32 kV/cm 40 kV/cm -10 -20 -30 -40 -50 10 100 1000 10000 100000 Switching Cycles (b) Figure 7. Remanent polarization (Pr) change as a function of switching cycles for PZT ceramics with different electrode materials (SrRuO2, Au, Ag) at a fixed 32 kV/cm (a) and samples with gold (Au) electrode exposed to different electrical field strengths of 25, 32, and 45 kV/cm. Results indicate a weak effect of both factors on fatigue for the chosen materials and electric field range in this study. An explanation that focuses on vacancy migration and accumulation near the electrodes creating lower capacitance regions may be considered for fatigue. It has been suggested by Warren et al.[44] that the high field 13 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress 60 50 40 30 20 virgin fatigued 10 0 200 400 600 800 1000 Depth from surface (Å) Figure 8. Oxygen concentration change relatively from surface through bulk in fatigued PZT sample. during voltage cycling injects, or creates, mobile carriers in the ferroelectric. It was proved in this study by XPS results as presented in Figure 8 that in fatigued samples defect concentration increased from core to the surfaces under electrodes. Charge trapping phenomena consider grain boundaries as trapping sites. To eliminate the effect of charge trapping in grain boundaries on fatigue, single crystal samples were used in fatigue experiments. Figure 9 shows crystallographic orientation dependence of polarization fatigue in 0.955Pb(Zn1/3Nb2/3)O3–0.045PbTiO3 (PZN4.5PT) single crystals oriented along with <001> and <111> directions [46]. This fundamental observation was also tested in Na1/2Bi1/2TiO3 (NBT) ceramics with randomly oriented and textured grains. Similar to the PZN-PT, polycrystal NBT ceramics [47] also demonstrated fatigue anisotropy. This would provide new opportunities for “fatigue-free” devices. With quality improvements and better texturing better and more stable material properties would be beneficial for new devices utilizing polarization reversal in these ferroelectric ceramics. 14 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress Figure 9. Crystallographic orientation dependence of polarization fatigue in 0.955Pb(Zn1/3Nb2/3)O3–0.045PbTiO3 (PZN-4.5PT) single crystals oriented along with <001> and <111> directions. 4. CONCLUSIONS The study of polarization fatigue in PZT ceramics through fatigue induced changes as a function of different switching conditions has been intended in this study. It is found that polarization fatigue can be controlled by optimizing the conditions both related with design and working parameters. Undoped PZT samples showed very strong aging effects. It is seen that aging process is dominant over fatigue in pure PZT. Even very small amount (2 at.%) of Nb (donor) doping completely eliminated the aging in PZT. The best fatigue performance was gained in 4% Nb doped samples. However, when PZT is doped with 6% Nb, an increased fatigue rate was observed indicating excessive doping does not necessarily impede fatigue rates. The possible mechanism to explain this result might be related with charge trapping phenomena considering excess negatively charged species in a highly donor doped PZT ceramic. Relatively weak influence of differing electrode materials and applied electric field strengths was also observed. High fatigue rate is observed in single crystals clarifying 15 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress the grain boundary effects on fatigue. Similar to the observations in single crystals, textured ceramics also indicate orientation dependence of fatigue. This may provide 2 Polarization (C/cm ) potentials for the control of fatigue in polycrystal ceramics. 40 2 cycles 3 5.10 20 0 -20 NBT random -40 -120 -90 -60 -30 0 30 60 90 120 Electric Field (kV/cm) 2 Polarization (C/cm ) 40 2 cycles 3 5.10 20 0 -20 NBT<001> textured -40 -100 -80 -60 -40 -20 0 20 40 60 80 100 Electric Field (kV/cm) (a) (b) Figure 10. P-E hysteresis loops for Na1/2Bi1/2TiO3 (NBT) ceramics with randomly oriented (a) and textured (b) grains. (Solid lines and dashed lines showing polarization behavior after 2 and 5x103 electrical cycles, respectively.) 16 SERES’09 I. International Ceramic, Glass, Porcelain Enamel, Glaze and Pigment Congress ACKNOWLEDGEMENT This work was partially supported by The Center for Dielectric Studies at Pennsylvania State University. Crystals used for this study were provided by Dr. T. R. Shrout, and Dr. S. Zhang. One of the authors (M. Ozgul) would like to acknowledge Ministry of National Education of Turkey for the financial support provided by. REFERENCES [1] Moulson A.J., and Herbert J.M., Electroceramics, Chapman&Hall Press, New York, 1996. [2] B. Jaffe, W. R. Cook, H. Jaffe, Piezoelectric Ceramics, London and New York 1971. [3] M. E. Lines and A. M. Glass, Principles and Applications of Ferroelectrics and Related Materials, Clarendon Press, Oxford 1977. [4] Y. Xu, Ferroelectric Materials and Their Applications, North-Holland Elsevier Sci. Publ., Amsterdam 1991. [5] W. J. Merz, Phys. Rev. 95, 690 (1954). [6] V. Y. 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