CONCENTRATING SYSTEMS FOR PV GENERATORS YIANNIS TRIPANAGNOSTOPOULOS Physics Department University of Patras Physics Department, University of Patras, Patra 26500 GREECE Tel/Fax: +31 2610 997472 e-mail: yiantrip@physics.upatras.gr 1. Introduction Several investigations result to lower the cost of photovoltaics increasing also their electrical efficiency, but their payback time has not been reduced enough to be considered cost effective. The combination of solar radiation concentration devices with PV modules is up to now the most viable method to reduce system cost, replacing the expensive cells with a cheaper solar radiation concentrating system. Besides, concentrating photovoltaics present higher efficiency than the typical ones, but this can be achieved in an effective way by keeping PV module temperature as low as possible. For PV cooling, a water or air circulation mode can be applied to extract the heat from it, avoiding the efficiency reduction due to the PV module temperature increase. The extracted heat can be rejected to the ambient or can be used to cover thermal needs of the application and these devices are the hybrid photovoltaic/thermal (PV/T) solar energy systems. The concentrating solar systems use reflective (flat or curved mirrors) and refractive (mainly fresnel lenses) optical devices. Concentration ratio CR is a parameter that corresponds to the ratio of system available aperture area Aa to the incoming solar radiation to the receiver (absorber) surface area Ar (CR=Aa/Ar, or X suns). The solar energy systems are characterized by their concentration ratio and can be combined with “linear focus” (2D) or “point focus” (3D) absorbers for low (CR<10X), medium (CR<100X) or high (CR>100X) CR, respectively. Concentrating systems with CR>2.5X must use a system to track the sun, while for systems with CR<2.5X, stationary concentrating devices can be used. The low concentrating ratio systems (CR<10X) are of particular interest for the photovoltaics as they are of linear geometry and thus one tracking axis is enough for their efficient operation. Monocrystalline silicon (c-Si) PV cells are the most usual type for the concentrating PV systems but their electrical output is reduced from the temperature increase and the nonuniform distribution of solar radiation on their surface. Cells of GaAs have higher conversion efficiency than c-Si cells and can operate more effectively in higher 1 temperatures but are of substantially higher cost. Thin film photovoltaics like CIGS (CuIn-Ga-Se2) are less sensitive to the non-uniform distribution of solar radiation but they are still of lower efficiency than crystalline silicon cells. Concentrating PV module efficiencies are in the range of 15% up to about 30%. Plane and mainly curved reflectors are used often to increase the density of solar radiation on the focal point (3D concentrators) or on the focal line (2D concentrators), while fresnel lenses of inexpensive and light in weight plastic material are also developed. The concentrator material should be inexpensive compared to the cells, as it corresponds to 5, 20, 100 or more times larger aperture than them and also durable for a long period, aiming to adapt the life of cells (more than 20 years). The distribution of the solar radiation on cell surface and the temperature rise of it are two problems that affect its electrical output. The uniform distribution of the concentrated solar radiation on cell surface and the application of a suitable cooling mode contribute in all cases to an effective system operation, considering the achievement of the maximum electrical output. Non-uniformity is due to mirror shape error, which even if it is small it has a significant effect on the flux profile. The passive (heat sink) or active (heat extraction by water or air circulation) cooling of cells are usual modes to keep their temperature at an acceptance level. As an extension of the simple cooling mode, the hybrid photovoltaic/thermal (PV/T) solar systems have been investigated to provide simultaneously electricity and hot fluid, which contributes to a higher conversion rate of the absorbed solar radiation making the system more practical. In linear concentrating PV systems the longitudinal radiation flux profile along the string of cells is affected by the shape of mirror, shading due to receiver supports and gaps in the illumination. The flux profile is not same for all cells in series and this limits the current and the performance of them. Maximum deviation from the ideal shape of the system is less than 1 mm and even small deviations from the perfect shape can cause significant non-uniformities in the flux at the focal line. In these cases a reduction in short circuit current and open circuit voltage are observed reducing finally the electrical output of the used photovoltaics. Another effect is that the temperature in locations of high illuminance can be 10-15 oC higher than elsewhere in the cell, reducing the open circuit voltage. In the absence of a flux modifier the electrical losses are in the order of 5-15 %. In addition, other optical losses due to tracking process, wind and high ratio of diffuse solar radiation cause a further reduction of the final system electrical output. 2. Main improvements in concentrating photovoltaics. Several research centers, universities and companies have improved systems regarding the concentrating photovoltaics. Among them we can refer the following: 2 1. Alpha Solarco, which has develped a 14kW point focus fresnel lens system at Pahrump, Nevada, USA. 2. Amonix Inc and SunPower Corp. have developed a 20 kW point-focus fresnel lens array, installed at Arizona, USA. 3. Australian National University has developed a linear trough concentrator system of 30X and 15% overall efficiency at Spring Valley, Australia. 4. Ben-Gurion University has developed a very large dish PV system at Negev, Israel. 5. BP solar and the Polytechnical University of Madrid have installed a 480 kW parabolic trough 38X concentrating PV system at Tenerife with 13% overall efficiency (EUCLIDES project). 6. Entech Inc has improved fresnel lenses for 20X concentrating PV systems of 100 kW and 300 kW at Texas, USA. 7. Fraunhofer-Institute for Solar Energiesystems in Freiburg, Germany has developed 300X fresnel lens concentrators with GaAs cells to achieve 24% efficiency. 8. National Renewable Energy Laboratory (NREL) of USA has developed high efficiency multi-junction GaInP/GaAs cells to achieve efficiency of 30% for a variety of 150X concentrators. 9. Polytechnical University of Madrid, apart of EUCLIDES project has developed static concentrators and also 100X very thin concentrators combined with 1 mm GaAs cells. 10.Photovoltaics International has developed acrlic 10X single-axis fresnel lenses. 11.Solar Research Corporation has developed a 85 W reflective dish concentrators of 239X and 22% efficiency with GaAs modules at Australia. 12.SunPower Corporation manufactures point-focus fresnel lens-type concentrators of 250X to 400X with peak efficiency 27%, in collaboration with Stanford University. 13.University of New South Wales, Australia, has developed an innovative static 4X concentrator. 14.University of Reading is researching a variety of point focus fresnel modules and reflective trough modules. 15.Tokyo ART University has been involved in 2D (1.65X0 and 3D (2X) refractive static concentrators. Concentrators definitely have the potential to be comparative on cost but they must be effectively designed to take this benefit. Considering the basic categories of concentrating photovoltaics, low (CR<10X) medium (CR<100X) and high concentration (CR>100X) we can refer the more characteristic works that have been published in journals and presented in conferences. The solar radiation concentration devices are the reflectors (flat, V-trough, CPC, cylindrical parabolic, dishes etc) and the lenses (linear fresnel lenses, point focus fresnel lenses, dielectric type lenses, etc). 3 3. High concentration photovoltaics Regarding high concentration PV systems, we can refer the 240X fresnel lens (AMONIX) with achieved efficiency 20.3 % by Garboushian et al (1994) and the 100X fresnel lens with CPC refractive secondary concentrator (SunPower) achieving efficiency 26.8% by Verlinden et al (1995). An analysis of a paraboloidal dish reflector for a high flux (500X) concentrating photovoltaics was presented by Ries et al (1979), a fresnel lens system 120X by Rumyantsev et al (2000), a 3D reflector with concentration 1000X was developed by Feueremann and Gordon (2001) and an optical two stage concentrator with 1000X (RXI, HERCULES) on GaAs cells and efficiency 25% was suggested by Algora et al (2000). 4. Medium concentration photovoltaics In the range of medium concentration PV systems there is a variety of devices, based on 2D and 3D reflectors and fresnel lenses. Beckman et al (1966) presented the design of a high flux PV concentrating system based on small flat mirrors, which was combined with a cooling system. A similar system was studied by Ittner (1980), where images generated by an array of tracking mirrors for PV concentrating systems were calculated and a system based on fresnel lenses including study of the chromatic dispersion was presented by Sassi (1980). The same period Cluff and Call (1980) give experimental results for 2X – 10X concentrating photovoltaics with active cooling for hot water and space heating. O’Leary and Clements (1980) studied a parabolic trough PV concentrating system using 2.4 cm cells and Gibart (1981) introduced the hybrid photovoltaic/thermal collectors with cylindroparabolic reflectors of 10X, 20X and 40X on 2 cm and 1 cm cell width. Later, Gordon (1966) presented the optical design for 50X – 100X PV concentrators with homogeneous irradiance on the absorber. Last ten years some new investigations on PV concentrating systems were developed. The single-mirror-two stage-concentrator (SMTS) of 60X or 30X by Benitez et al (1995) and the Dielectric SMTS (DSMTS) type of 100X or 30X (using a dielectric secondary concentrator) by Benitez et al (1997), were two new concentrating PV systems. Blakers and Smeltink (1998) worked on parabolic trough reflector system of 28.1X (actual 20.1X) with cell efficiency 20% and total system efficiency up to 15%. A big project on medium concentrating photovoltaics, the EUCLIDES project, was presented Luque et al (1997) and by Sala et al (2000) with the 480 kW demonstration plant consisting of 140 linear parabolic mirrors and 138 molules of 250 m2 aperture area and 38.2X. Recently, Coventry (2005) studied CHAPS (Combined Heat and Power Solar Collector), a hybrid PV/T system with parabolic trough 37X and peak flux intensity ~100 suns, achieving electrical efficiency 11% and thermal efficiency 58%. Apart of the reflectors, fresnel lenses were used for medium concentrating photovoltaics, with James and Williams (1978) studying 4 fresnel optics for concentrating photovoltaics, Lorenzo and Sala (1979) developing glass type fresnel lenses, O’Neill et al (1990) presenting details from the fabrication, installation and operation of a linear fresnel lens with photovoltaics and Bottenberg et al (2000) suggesting SunFocus, a linear fresnel type concentrator combined with linear cells. 5. Low concentration photovoltaics In the category of low concentration photovoltaics, flat and curved reflectors, fresnel lenses and dielectric lens type concentrators have been studied. Among the first works are the publications of Ralph (1966) and Roy (1978), with Luque (1981) studying the advantage of static concentrators and Stacey and McGormick (1984) giving performance results for low concentration photovoltaics, reporting measurements of the effect of Vtrough low concentrators on the performance of conventional passively cooled PV modules. We can also refer the works on low concentration photovoltaic/thermal systems for electricity and heat generation by Mbewe (1985), Sharan et al (1986), Al Baali (1986) and Garg et al (1991) and some other studies on low concentration photovoltaics, as of Chanumba et al (1990) and Parretta et al (2002). Many works have been performed in the field of low concentration photovoltaics, which can be grouped regarding the used mode of concentration in systems with V-trough reflectors, with CPC (Compound Parabolic Concentrators) type reflectors, with refractive concentrators and linear fresnel lenses, other concentrating systems and also systems with bifacial PV modules. Regarding the V-trough reflectors, many works are referred to one or two tracking axis using flat mirrors. The planar reflectors are used to increase solar radiation on PV module surface, with sun tracking to result in a uniform distribution of solar radiation on it. They are simple devices, achieving concentration ratios up to about two with east-west or northsouth orientated reflectors. Freilich and Gordon (1991) presented a case study on installed photovoltaics with V-trough tracking concentrators and Gordon et al (1991) calculated yearly collectible energy from this type systems. Klotz et al (1995) showed the technical feasibility and operational effectiveness of PV V-trough system with passive tracking and Fraidenraich (1998) presented V-trough cavities achieving uniform illumination of the absorber. Klotz et al (2000) presented the ARCHIMEDES project, which was developed on the idea of V-trough concentrators and passive tracking. Poulek and Libra (2000) and Dobon et al (2001) presented simple tracking systems, combining commercial PV modules with flat reflectors. CPC type concentrators is another category of devices that are coupled with PV modules. Most of them are static concentrators (no movements to track the sun), but the nonuniform distribution of solar radiation on the surface of cells affects their electrical efficiency decreasing it. Among the works of this category we can refer the papers of 5 Almonacid et al (1987), Goetzberger (1988), Zanesco and Lorenzo (2002), Mohedano et al (1998) and Uematsu et al (1998). In the same category there are also some other works based on stationary CPC reflectors, as of Garg and Adhikari (1999), Brogren et al (2000, 2002), Helgesson et al (2004) and Nilsson et al (2004). Bifacial cells are used in order to adapt concentrating system geometry, reducing in this way cell material. Ortabasi (1997), Bowden et al (1993), Mayregger et al (1995), Hernandez et al (2000), Libra (2004). In the same group we could also consider the work of Moehlecke et al (2001) with the bifacial cells combined with colored diffuse reflectors. Finally, among the first studies on dielectric lens-type concentrators, Edmonds et al (1987) presented the design and performance of stationary concentrators, considering of Vtroughs filled with oil or water. Yoshioka et al (1997, 1999) presented optical results for 3D static acrylic lens concentrators, achieving a reduction of 62% in cell surface. Show and Wenham (2000) give ray-tracing results for a 3D lens with 2X utilizing refracting and total internal reflection system optics and Zacharopoulos et al (2000) present a 3D analysis on dielectric non-imaging concentrating PV systems of asymmetric geometry and regarding fresnel lenses, Kaminar et al (1991) presented a linear-focus 10X frenel lens concentrator. Comparison results give an idea about the benefits of concentrating photovoltaics. Wheldon et al (2000) present results from a study of several types of PV modules (concentrating and flat type) showing that concentrators can reduce the environmental impact of PV. Whitfield et al (1998) compared several types of concentrating PV systems and Verlinden et al (2000) compared a point-focus concentrating system with a fixed flat plate PV module and showed that the concentrating system produces 37% greater electrical energy than the flat PV module. 6. The diffuse reflector concept The increase of the total energy output of photovoltaics can be achieved by using diffuse reflectors of aluminium sheet, as boosters, which give an almost uniform distribution of the reflected solar radiation on PV surface (Tripanagnostopoulos et al, 2001, 2002). In horizontal roof photovoltaic stationary installations, the PV modules are usually placed in parallel rows, with a distance between them to avoid shading. A fraction of the incoming solar radiation on the horizontal PV installation is not used by PV modules from Spring to Autumn, as solar rays are striking the free horizontal surface between the parallel PV rows (because of the higher sun altitude). This fraction of radiation could be partially used by the PV modules if booster diffuse reflectors are placed between the parallel PV rows and increase the solar radiation on PV surface. The diffuse booster reflectors achieve a smoother distribution of the additional solar radiation on the PV surface, which can be 6 almost uniform for some reflector-PV module geometries (Tripanagnostopoulos et al, 2002, Hall et al, 2005). The additional solar input on the surface of PV modules is lower than that of specular reflectors, but diffuse reflectors are cheaper and can be combined easily with typical size PV modules. We consider a concentration factor C that corresponds to a homogeneous increase of the incoming solar radiation on PV module surface, with value C =1 for net solar input (without additional solar radiation from the diffuse reflector) and C =1.1 for an effective 10% additional solar input, etc, up to C =1.5 for 50 % additional solar input on PV module. Higher values of factor C are not usually achieved in practice, because of the use of diffuse reflector in the collector - reflector geometry. To have comparative results, the systems are tested under almost same incident net solar radiation G and concentration factor C , in a small range of ambient temperatures T and wind speed Vw . In practice the additional solar radiation is not uniformly distributed on PV module surface and we consider an effective concentration factor Ct that corresponds to solar radiation profile from bottom to top of PV module surface. To measure the effective concentration factor Ct of the diffuse reflector, aluminium sheet with angles of 90° and 120° between it and the plane of the PV module can be selected, in order to get the distribution of solar radiation on the PV surface as a function of the angle of incidence of it on the diffuse reflector. The angle =120° is almost an upper limit of effective angles. A photosensor of small c-Si PV cell (1 cm2) can be used, to measure the net ( I net ) and the total ( I tot ) incident solar radiation on the plane that corresponds to the PV module surface. With the collected data we have the distribution of the total incident solar radiation on PV module expressed by the effective concentration factor Ct . In Fig. 1 we show the device for the measurement of the concentration factor Ct for variable values of the ratio L / R , where L and R are the PV module width OL and R the reflector width OR respectively. We consider that L / R 1 in practical applications of booster diffuse reflectors. In the experiments flat aluminium sheet as diffuse reflector was used as a widely available low cost material with satisfactory reflectance. Simulating the plane of PV module we can move the photosensor (PS1) along the line L of the rod [OL], recording the variation of the total solar radiation (net plus reflected, I tot I net I ref , in mA) for variable incidence angles of solar rays on the diffuse reflector. In every circle of these measurements, the value of the net solar radiation 7 parallel of the PV plane ( I net in mA, PS2) must be also measured. The concentration factor Ct is determined by Ct I tot / I net and is calculated along [OL] for various angles . Fig. 1 Measurement of Ct by using photosensors PS1 ( I tot ) and PS2 ( I net ), for variable angle of the incident solar radiation on the diffuse reflector, which forms angle with PV module surface. The distribution of the reflected solar radiation from the diffuse reflector on PV module surface depends on sun altitude and azimuth, on sky clearness (level of diffuse solar radiation), on angle between reflector and PV module, on PV module slope and on the optical properties of the reflector material. The tests are performed during noon with diffuse solar radiation 25% of total and the reflector must be properly adjusted to PV plane slope to achieve the desired angles and (Fig. 1), for the position of sun during the experiments. In Fig. 2 we give the results in diagrams for angle =90° between reflector and PV plane and also in Fig. 3 the results in diagrams for angle =120°, regarding angle of 0°, 15°, 30°, 45°, 60° and 75° in both figures. The results show that the use of an angle >90° i is less effective than an angle = 90° between PV module and diffuse reflector. 8 1.7 angle φ = 90° 1.6 Concentration factor C t 45° 1.5 15° 1.4 1.3 30° 1.2 0° 1.1 60° 1.0 0.9 0.00 75° 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 L / R ratio Fig. 2 Variation of the concentration factor Ct for various L / R ratio values, regarding the angles =0° to =75° of the incident solar radiation on the diffuse reflector, which forms an angle =90° with PV module surface. 1.7 Concentration factor C t 1.6 angle φ = 120° 1.5 1.4 60° 1.3 75° 1.2 45° 0° 1.1 30° 1.0 0.9 0.00 15° 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 L / R ratio Fig. 3 Variation of the concentration factor Ct for various L / R ratio values, regarding the angles =0° to =75° of the incident solar radiation on the diffuse reflector, which forms an angle =120° with PV module surface. 9 Based on these results we can test the PV modules regarding the “effective” electrical efficiency el of it as a function of concentration ratio C. Actually the obtained value of el is rather the system performance than the system efficiency. In the steady state tests of PV modules with booster diffuse reflector we can use in all experiments the proper module - reflector geometry to achieve the same effective concentration factor Ct with homogeneous illuminance of PV module surface (we take C Ct ). We tested a commercial pc-Si PV module and during tests the PV electrical was connected to a load, simulating real system operation. With the tested PV module at thermal equilibrium under ambient conditions, we determine the values of current I m (in A) and voltage Vm (in V) at maximum power point of PV module operation from the collected I (in A), V (in V) data. The values of I m and Vm and the net incoming solar radiation G are used to find the PV module electrical efficiency el for system aperture area Aa using the relation: el I mVm / A G Studying the effect of booster diffuse reflectors we calculated the electrical efficiency from the net incoming solar radiation G on the PV module surface (without the additional solar input from the diffuse reflector). The study of the experimental PV modules with diffuse reflector includes tests with variable percentage of the additional solar radiation from the diffuse reflector, with respect to its electrical efficiency as a function of the pc-Si PV module temperature. We consider a concentration factor C that corresponds to a homogeneous increase of the incoming solar radiation on PV module surface, with value C =1 for net solar input (without additional solar radiation from the diffuse reflector) and C =1.1 for an effective 10% additional solar input, etc, up to C =1.5 for 50 % additional solar input on PV module, as higher values of factor C are not usually achieved in practice, because of the use of diffuse reflector in the collector - reflector geometry of Fig.1. We calculated el for C 1.0 to C =1.5 (with step 0.1) adjusting properly the experimental device for the achievement of the corresponding values of total solar radiation on PV module surface during noon and circulating water through the heat exchanger of the thermal unit, which was mounted on PV rear surface to achieve operation of the system at several values of PV temperature T pv . In Fig. 4 the results from these tests, using fitting lines for the values of el of the corresponding concentration factor C are presented. These results correspond to PV module of pc-Si type. The solar radiation from the diffuse reflector affects the PV module electrical performance but in calculations we use the net 10 solar radiation on PV module (“effective” nel ) to get the electrical output from the proposed combination in comparison with that without using diffuse reflector (results for C 1). The results of Fig. 4 show that an electrical efficiency increase of about 25% for PV operating temperature T pv 40 C to about 35% for T pv 70 °C is achieved, comparing the effect of using stationary booster diffuse reflector with its practical possible maximum value of concentration factor ( C 1.5) to the plain PV system ( C 1.0). 0.18 Electrical efficiency η el 0.17 0.16 C=1.0 C=1.1 C=1.2 C=1.3 C=1.4 C=1.5 0.15 0.14 0.13 0.12 0.11 0.10 0.09 35 40 45 50 55 60 65 70 PV Temperature ( °C ) Fig. 4 Results of electrical efficiency el for the diffuse reflector concentration factors C 1 to C 1.5 (step 0.1) and for variable pc-PV module operating temperature. From the results of Fig. 4 we also calculate a mean electrical efficiency drop of 0.08 % per K of PV temperature increase. The use of stationary booster diffuse reflectors with PV modules on horizontal building roof installations is an effective application. 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