Mechanics of Solids Chapter 5 1 / 19 STRESSES IN BEAMS 5.1 INTRODUCTION In previous chapter concern was with shear forces and bending moment in beams. Focus in this chapter is on the stresses and strains associated with those shear forces and bending moments. Loads on a beam will cause it to bend or flex. P x B A xy – plane = plane of bending y ν z x P A B y Deflection Curve y Cross –Section assumed symmetric about xy - plane 5.2 PURE BENDING AND NONUNIFORM BENDING Pure Bending = flexure of a beam under constant bending moment shear force = 0 ( V = 0 = dM / dx ); no change in moment. Nonuniform Bending = flexure of a beam in the presence of shear forces bending moment is no longer constant Moment Diagram example: M Pa a a PURE BENDING NONUNIFORM BENDING Mechanics of Solids Chapter 5 2 / 19 5.3 CURVATURE OF A BEAM A beam in NONUNIFORM BENDING (V 0) will have a varying curvature. ds = curve length dx x A y O’ O’ = center of curvature = radius of curvature = curvature = -1 = 1 ds P B A beam in PURE BENDING ( V = 0) will have will have constant curvature = circle ds = arc length of circular segment d d = ds For small deflections: ds dx Sign Convention: 1 d dx (1) x O + curvature y - curvature opposite from text because we use + y 5.4 NORMAL STRAINS a Mo b x O z Mo c d y y a b Lengthened in tension Mo c d Mo shortened in compression Mechanics of Solids Chapter 5 3 / 19 Somewhere between the top and bottom of the beam is a place where the fibers are neither in tension or compression. neutral axis of the cross section dashed line = neutral surface of the beam when bent: a b lengthens c d shortens The normal strain is: x causes normal strains, x y y ___________________ ( 2 ) Where, y = distance from neutral axis From Eqn ( 2 ): - y = + εx (elongation) for + + y = - εx (shortening) +y OMIT Transverse Strains: z x y Where = Poisson’s Ratio Mechanics of Solids Chapter 5 4 / 19 5.5 NORMAL STRESSES IN BEAMS If material is elastic with linear stress-strain diagram, THEN: = E (Hooke’s Law) varies linearly with y x = Ex = - Ey ____________ ( 3 ) Where x is longitudinal axis of beam and x is the normal stresses in this direction acting on the cross section. These stresses varies linearly with the distance y from the neutral surface. REF: + CURVATURE = + STRESSES above neutral surface x x Mo c2 z y c1 dA y y x dA E y dA 0 y dA 0 must equal ZERO because there is NO resultant normal force that acts on the ENTIRE cross section (4) Eqn ( 4 ) is the 1st Moment of the Area of the cross section w.r.t. z-axis and it is zero z-axis must pass thru the centroid of the cross section. z-axis is also the neutral axis neutral axis passes thru the centroid of the cross section Limited to beams where y-axis is the axis of symmetry. y, z –axes are the PRINCIPAL CENTROIDAL AXES. Consider the Moment Resultant of x : Mechanics of Solids Chapter 5 5 / 19 dM O x y dA RECALL Eqn ( 3 ): x E y M O x y dA E y 2 dA M = -M0 M E I I y 2 dA 1 E M EI EI = FLEXURAL RIGIDITY M I M I x x where, I = Moment of Inertia of cross sectional area w.r.t. z-axis ( neutral axis ) substitute into Eqn ( 3) y Flexure Formula x = Bending Stress My I 2 c2 c1 x + M 1 MAXIMUM STRESSES: 1 Mc1 I 2 Mc 2 I Mechanics of Solids Chapter 5 6 / 19 Text defines Section Moduli as: S1 I c1 S2 I c2 1 M S1 2 M S2 Section Modulus is handy to use when evaluating bending stress w.r.t. to moment which varies along length of a beam. If cross section is symmetrical w.r.t. z-axis, then: c1 = c2 = c Mc I 1 2 Moments of Inertia to know: b O h 2 h 2 d z O y I bh 3 12 I d4 64 NOTES: 1. Preceding analysis of normal stresses is for PURE BENDING….no shear forces. 2. Flexure Formula can be used for NONUNIFORM BENDING…..proven in “Theory of Elasticity” by Timoshenko and Goodier. 3. Flexure Formula is NOT accurate in regions of shape irregularities – stress concentrations. EXAMPLES: No. 2 pg 315 No. 3 pg 316 Mechanics of Solids Chapter 5 7 / 19 EXAMPLE No. 1 Given: The beam shown. TOP 9 kN 15 kN / m 50 mm 150 mm 1m 0.5 m 2m 0.5 m 50 mm FIND: a.) Stress at a point 100 mm below the neutral surface and 1.3 m from the right. b.) Maximum tensile and compressive stresses. SOLn: Mechanics of Solids Chapter 5 8 / 19 Example No. 2 GIVEN: A high-strength steel wire of diameter d = 4 mm, modulus of elasticity E = 200 GPa, proportional limit pl = 1200 MPa is bent around a cylindrical drum of radius R0 = 0.5 m . FIND: a. bending moment, M b. maximum bending stress, max SOLn: R0 C d Mechanics of Solids Chapter 5 9 / 19 EXAMPLE No. 3 GIVEN: The beam shown which is constructed of glued laminated wood. The uniform load includes the weight of the beam. 9 ft P = 12 k q = 1.5 k / ft A B L = 22 ft FIND: a. Maximum Tensile Stress in the beam due to bending. b. Maximum compressive stress in the beam due to bending. SOLn: h = 27 in. b = 8.75 in. Mechanics of Solids Chapter 5 10 / 19 5.6 DESIGN of BEAMS for BENDING STRESSES After all factors have been considered (i.e., materials, environmental conditions ) it usually boils down to Allow > Beam Allow M max c I Here is where the section modulus is useful. RECALL: M S thus, S M max allow Appendix E and F give properties of beams. i.e., W8 x 15 DEPTH Weight per foot ( lbs / ft ) Nominal Depth ( in ) WIDE FLANGE W Shape = wide flange Wood Beams - 2 x 4 really is: 1.5” x 3.5” net dimensions (should always use net dims.) Why are W Shapes and S Shapes ( I-beam ) made the way they are? has same area, A A h b If both have the same area, which beam is better? Why is I – Beam better? ans. I – Beam ans. has higher M.o.I. Mechanics of Solids Chapter 5 11 / 19 Ideally, we would like: 2 h 2 h 2 A 2 Ah Ah I 2 2 2 2 A 2 Ah 2 I 4 2 Ah 2 I 1 S 4 Ah h c 2 2 Can’t do this because we need the web. For W Shapes; S ≈ 0.35 Ah You want as much material as possible, as far from the neutral axis as possible because this is where the greatest stress is occurring. However, you have to be careful because if the web is too thin, it could fail by: 1.) being overstressed in shear 2.) buckling You don’t get something for nothing. Mechanics of Solids Chapter 5 12 / 19 EXAMPLE No. 1 GIVEN: A steel beam shown has an allowable bending stress allow = 60 MPa and a weight density γ = 77.0 kN / m3. 3.5 kN / m A C B 300 mm 150 mm FIND: Required width b of the beam disregarding the weight of the beam. SOLn: 2b b Mechanics of Solids Chapter 5 13 / 19 5.8 SHEAR STRESSES IN BEAMS ( RECTANGULAR CROSS-SECTIONS ) 1. acts parallel to V ( shear force, also, y – axis ) 2. is uniform across cross-section Assumptions: ( pg 334 ) h 2 P Consider a system of 2 beams REF: τ h 2 P τ τ Assuming there is no ( or very little ) friction, the top beam can slide w.r.t. to the bottom beam. However, if we have a single solid beam of height “ h “ do we get any sliding between 2 planes of the beam? ans. NO Thus, there must be shear stresses present that prevent sliding. b Looking at the dotted rectangle: h 2 y1 M + dM M h 2 x z y y1 m n TOTAL F1 FORCE F2 F1 y dA dx CROSS SECTION OF BEAM AT SUBELEMENT Normal Force: ( left side ) Total Force: ( left side ) My x dA dA I ( right side ) REF: F2 n m M dM y dA ____________ ( 2 ) I z x My F1 dA __________________ ( 1 ) I similarly, Total Force: y = distance at which shear stress acts. dx b y Mechanics of Solids Chapter 5 Shear Force: F x 14 / 19 F3 = b dx ______________ ( 3 ) 0 F2 F1 F3 0 F3 F2 F1 (4) Sub Eqns (1), (2), and (3) into (4): ( M dM ) y My dA dA I I dM y bdx dA I dM 1 y dA dx Ib V y dA Ib bdx RECALL: dM V dx y = distance at which the shear force acts b = thickness of the cross-sectional area where the stress is to be evaluated. ∫ y dA = first moment of that portion of the cross-sectional area between the transverse line (m – n) where the stress is to be evaluated AND the extreme fiber of the beam. LET: Q y dA VQ Ib SHEAR FORMULA Mechanics of Solids Chapter 5 15 / 19 For RECTANGULAR cross-sections, ( see text pg 339 for derivation ) V 2I h2 y12 4 Max Shear occurs at the neutral axis, y1 = 0 WHERE: τ max τmax V h 2 3V 8I 2A A = bh = TOTAL CROSS-SECTIONAL AREA (5) and I= bh3 12 NOTE: Shear Eqn ( 5 ) is limited to Cross-Sectional shapes that have sides parallel to the y-axis. READ: Shear Strain Effects, pg 340 5.9 SHEAR STRESSES IN BEAMS ( CIRCULAR CROSS – SECTIONS ) What about circular cross-sections? How do we handle beams with circular cross-sections? Largest Shear Stresses occur at neutral axis. r We can assume with good accuracy that: 1. τ acts parallel to V ( shear force, also, y – axis ) 2. τ is uniform across cross-sections z These assumptions are the same used when we developed the shear formula: VQ Ib y Therefore, we can use this to find τ at the N.A. (Neutral Axis) which is τmax I Q r4 4 A y 2 r2 4 r 2 3 Q 2 r3 3 b 2r A r2 2 2 and y 4r 3 Mechanics of Solids Chapter 5 max 16 / 19 2 r3 V 3 VQ 4V 4 Ib r 3 r 2 2 r 4 max 4V 3A WHERE: A = πr2 = TOTAL CROSS-SECTIONAL AREA HOLLOW CIRCULAR CROSS SECTIONS r1 r2 z I 4 (r24 r14 ) b 2(r2 r1 ) Q y 2 3 (r2 r13 ) 3 max 4V r22 r2 r1 r12 3 A r22 r12 WHERE: A r22 r12 = TOTAL CROSS-SECTIONAL AREA NOTE: If r1 = 0 we get our previous equation for solid circular cross-section. Mechanics of Solids Chapter 5 17 / 19 5.10 SHEAR STRESSES IN THE WEB OF BEAMS WITH FLANGES The shear formula VQ still applies because the same assumptions are made. Ib READ: Pg 346 – 350 for derivation of following eqns. y1 z h1 t h τmin h 2 h τmax @ 2 h 2 or at , neutral axis, where, y1 = 0 τmin y b We will use: VQ It where: t = web thickness Q I b 2 t (h h12 ) (h12 4 y12 ) 8 8 1 bh 3 bh13 th13 12 where: b = width of flange h = height of beam h1 = web height (inside flanges) y1 = distance from N.A. For Wide-Flange Beams, we use the AVERAGE Shear Stress in the web: aver V th1 where: t = web thickness h1 = web height (inside flanges) Mechanics of Solids Chapter 5 18 / 19 EXAMPLE No. 1 A beam is to be made of steel that has an allowable bending stress of allow = 24 ksi and an allowable shear stress of τallow = 14.5 ksi. Select an appropriate W shape that will carry the loading shown. 20 kip 40 kip A B 6’ 6’ 6’ h 2 Mechanics of Solids Chapter 5 19 / 19 EXAMPLE No. 2 The laminated beam shown supports a uniform load of 12 kN/m. If the beam is to have a height – to – width ratio of 1.5, determine the smallest width. allow = 9 MPa, τallow = 0.6 MPa. Neglect the weight of the beam. 12 kN / m 1m 1.5b B A 3m b