GROUNDING AND GROUNDING SYSTEM by Er. Y.S. JADAUN 1.0 GENERAL 1.1 Purpose To provide means for passage of current to earth without adversely affecting continuity of service: - Under normal conditions - Under fault conditions To ensure safety of person: - With in the grounded area - In the vicinity of grounded area 1.2 Approach to Safe Grounding 1.3 Intentional ground: by use of electrodes/conductors. Accidental ground: by controlling ground potential gradients. Factors Responsible for Electric Shock Accidents 2.0 Soil resistivity and distribution of ground currents causing high potential gradients. High fault currents in relation to grounding system area and resistance to remote earth. Typical combination of time, position, posture & point of contact of person. Inadequate contact resistance to limit body current. Relatively large contact duration. TOLERABLE BODY CURRENT Effects of current passing through vital parts depend on: - Magnitude - Duration - Frequency Most dangerous effect: ventricular fabrillation causing immediate stoppage of blood circulation. Effect of frequency: - Very high at 50/60 Hz. - High at 25 Hz - Low at 0 Hz - Lower at higher Hz Effects on body: - 1 mA; tingling sensation. - 2.1 1-6 mA (let go current): unpleasant but mussels controllable. 7-9 mA: threshold value, control possible. 9-25 mA: painful, difficult or impossible for hand to release the object, breathing difficulty. Rescussitation works, all depends on duration of time. 26 mA on wards: uncertainty/death, all depends on duration of time. Non-fabrillation current magnitude Ib is related to energy absorbed by the body. Tolerable Limit of Body Current (Ib)2 t = EB where; Eb is energy constant t = duration of shock is seconds 2.2 Eb depends on time period and body weight. For time period of 0.03 to 3 sec. and: - Body weight of 50 kg, Eb = 0.0135 and Ib = 0.116/√t - Body weight of 70 kg, Eb = 0.0246 and Ib = 0.157/√t - Body weight of 80 kg, Eb = 0.027 and Ib = 0.165/√t - For higher weight of body, Eb may be somewhat higher. - b may be generally taken as 0.0246 Care has to be taken if reclosure of C.B. is made as that may expose to second shock immediately after first. Value of safe current may be taken a reduced one. Resistance of Human Body 2.3 At 50/60 Hz: body may be treated as resistance (Rb). Consider either one hand to both feet or foot to foot or one hand to another. Resistance of body: - Internal: about 300 Ω - With skin: 500-3000 Ω - Decreases with moisture/puncture of skin - Average value may be taken as 1000 Ω, taking contact resistance zero (shoes and gloves neglected). Current Path Through Body and Exposure Human foot: a circular metallic disc of 0.08 m radius (b). Then, ground resistance in ohms, Rf = /4b A corrective factor, Cs is required for effect of thin layer of material (is spread for safety reasons). Then, is modified as Cs, s Where, δ 0.091 δs Cs 2hs 0.09 hs = Surface layer thickness in m s = Resistivity of surface layer. Touch potential, Etouch = Ib (Rb + 1.5 Cs. s) 1000 1.5 C s .δ s t With Sb = 0.0246 = (157 + 0.236 Cs. s) Step Potential, Estep = Ib (Rb + 6 Cs. s) 0.157 Safe value of Estep = 1000 6 C s .δ s t = (157 + 0.942 Cs. s) Safe value of Etouch = 3.0 0.157 DESIGN CONSIDERATIONS 3.1 Grounding Grid: A system of horizontal ground electrodes, inter connected bare conductors buried in earth: in one location. Grounding system: comprise all inter connection grounding facilities in one area. Grounding mat.: A metallic plate of a system of closely spaced bare conductors placed in shallow depths (0.3-0.5 m) above ground grid or elsewhere to obtain extra protective measure minimizing danger of high Estep or Etouch. Basic Concept 3.2 A continuous conductor loop surrounding the perimeter. Conductors laid in parallel lines with in the loop. Ground rods may be used at corners and near equipment & bonded with conductors. Depth of burial may be 0.6 m to 1.5 m. Horizontal spacing of conductors may be 3-7 m. Grid system be extended to entire area and beyond fencing or with in the fencing. Spacing be reduced at the pheriphery sides to control potentials toward peripheries. Special care is required for Gas insulated Substations (GIS). Conductors 3.3 Copper is good but it is costly; avoid use. Galvanizing has low life against corrosion, hence is not good. Black M.S. rods/flats may be used. Use of round rods is better for uniform dispersal of currents and better life against corrosion. Flats are good for connecting metallic bodies and structures due to better maneuverability. Earth Resistance values of Grounding Grids Generation stations Major Grid Substations Minor substations < 0.5 <1 <5 But basic requirement is checking for safe potentials. 3.4 Methods (i) (ii) Grid of conductors Electrodes Driven in the ground and tops connected Advantages of (i) over (ii): - Where currents high, safety seldom possible by (ii) Multiple path in (i) hence breakage on bad connection of not much importance. (ii) is also a grid but cost high. However it could be better if soil resistivity is high at top surfaces. 4. DESIGN OF GROUNDING SYSTEM 4.1 Critical Parameters 4.2 Maximum grid current (IG) Fault duration (tf) and shock duration (ts) Tf range from 0.25 s to 1.0 s and shock duration upto 3 s in general Soil resistivity () Resistivity of surface layer (s) Grid geometry Procedure Property map, resistivity of the area. Conductor size: for maximum expected future fault current and maximum possible fault clearing time. Tolerable Etouch & Estep. Calculate conductor length. Preliminary design be made. Check for safe values and modify if required. Refine 4.2.1 Resistivity of Soil By Wenner four-pin method. 4aR 2a a 1 a 2 4h 2 a2 h2 Where, = apparent resistivity of soil in -m R= measured resistance in a= distance between adjacent electrodes h= depth of electrodes in m Since, h << a Therefore, = 2aR 4.2.2 Ground Fault Current (I0) 4.3 Zero sequence phase to phase to ground fault: By simplified formula: E.x 2 I0 x 1 .x 0 x 2 x 2 x 0 Where, x1, x2 and x0 are positive, negative and zero sequence reactance’s respectively. Zero simplified formula: E I0 x1 x 2 x 0 Grounding Mat-Mesh Potential It is a special case of touch potential when a man standing at the center of the mesh touches a grounded metallic object under object. The voltages Ex and Ey on the ground surface at a distance x metres horizontally from the buried conductors and a point vertically above them on the ground surface are given by: z x z D x PI log 2z x * 3D x * etc. PI log 2ππ zz D πL 2D 3D PI z Ey log 2ππ d where, P= Resistivity of soil (ohm-m) I= Current through conductors (Amp.) L= Total length of buried conductors (m) Z= Depth of burial of conductors (m) D = Spacing between two parallel conductors (m) d= Diameter of buried conductors Ex The touch potential is, then: Etouch = Ex + Ey = Sum of above expressions of Ex and Ey Since, D is usually much greater than z, Etouch is approximately given by: z x D x 1 1 2D x 3D x PI log log * * .... 2π zdD π 3D 2D L Substituting x = D/2 in the above expression, the mesh potential is: D ! 1 PI 3 5 7 Emesh log log 4 6 8 16zd π 2π L PI km L where, km = expression in the parenthesis. To take care of the effect of irregularities in to account, a factor ki (“Non-uniformity Factor”) is also mentioned. The mesh potential then becomes Emesh km ki PL L The factor ki conform closely to an empirical curve and therefore, be expressed as: ki = Number of parallel conductors in the basic grid excluding cross connections. For tolerable value of Emesh: Emesh ≤ Etouch (tolerable) PL Etouch tolerable Or, km ki L Safe value of Etouch being known, the value of L can be calculated. 4.4 Transferred Potential Under earth fault condition, the entire substation potential is raised above the true earth by E, which is given by: E= I R, where: I= Fault current flowing from or in to the substation grounding mat to or from earth R= Substation earthing resistance Now, if a metallic object, which is connected to the substation grounding mat and is coming out of the substation is touched by some one far away from the substation, he will be subjected to the entire potential E. Likewise, if a metallic object, which is earthed out side the substation, is touched by some one standing in side the substation, then he will be subjected to the full potential E. Investigation should be made to check for transferred potential/special points e.g.: i. Communication circuits ii. Pilot wires iii. Rails iv. Pipes v. Low voltage neutral wires vi. Building: which are close to the substation and especially those which are linked directly with the substation by means of water pipes, cable sheaths, phone lines etc. vii. Reinforcements, cable racks etc. viii. Operating handles ix. Fences: Two methods are followed, viz: a. b. inclusion of fence with in ground grid area, placing the fence outside the ground grid area, either with or without close electric coupling between fence and adjacent earth along its length but no electric tie between the fence and the main station grid. Which ever method is followed the pros and cons of the methods should be considered carefully and then only the design be finalized. x. Lightning arrestor grounding xi. Cable sheath grounding 5.0 RECOMMENDED DESIGN PROCEDURE Following procedure is recommended; i. Investigation of soil characteristic, composition of soil. ii. Determination of maximum single phase to ground fault current: the value of maximum fault current is to be determined for the following two cases: a. Through the earthing mat itself b. From earthing mat in to ground and vice-versa. The former is to be used to determine the size of earthing strips to be used and details of joints etc., while the later is required to determine the maximum voltages which might be produced in and out side the substation. iii. Calculate the length of the conductor required for grounding system. iv. Prepare lay out of the grounding mat system. In preparing the design, following should be kept in mind. a. The depth of laying electrodes is important as the resistance varies great with the depth of electrodes. b. Elemental lines which flow from an electrode to or from ground are normal to the surface of the electrodes and depend up on the size, shape, spacing and the number of electrodes connected in parallel. c. Increase in size of electrode permits the spacing between the elemental lines of current to be increased, which means reduction of earth resistance value. d. If the shape of the electrode is such as to cause reduction of the density of elemental lines of current emanating from the electrodes, the earth resistance will be lower. e. Estimate the resistance which might be obtainable from the preliminary design of the grounding mat system using the following formula: P P R 4r L Where, P = Resistivity of soil in ohm-metres r= Radius of a circular plate having the same area as that occupied by the grid or mat L= Total length of buried conductor in metres v. Calculate the maximum grid potential rise. vi. Calculate step voltage(s) at the periphery using the formula: PI Estep periphery ks ki L Where ks is the coefficient which takes in to account the effect of the number n, the spacing D, and the depth of burial z of the grid conductors and is given by: 11 1 1 1 1 ................. π 2z D z 2D 3D 4D The value of Estep thus found should be less than Estep tolerable Internal Step and Touch voltages Investigation of transferred potential and special danger points Ground conductor material Ground conductor size: Each element of the ground system should be so designed that it will: i. Resist fusing and deterioration of electric joints under most adverse conditions of fault and its duration. ii. Be mechanically rugged to a high degree especially in the locations exposed to physical damage. iii. Have sufficient conductivity so as not to contribute substantially to dangerous local potential differences. iv. Connections to grid. v. Laying of earthing strips. ks a. b. c. d. e. 6.0 REFINEMENT OF PRELIMINARY DESIGN Lay the earthing system as designed, and keep a record of earthing resistance value measured from time to time. If this value is found to be more, then the design should be reviewed and some earthing strips/rods be added as required. 7.0 METHODS OF EARTHING 7.1 By Means of Earth plates i. ii. 7.2 Usually a copper earth plate of size 1 m x 1 m buried in the ground at about 2 m depth or so to which is connected the equipment to be earthed in case of low earth resistivity. By means of several earth plate laid in the ground at at-least 2 m depth in parallel separated by some distance. - The advantage is: low cost, - The Draw backs are: a. Good amount of excavation & back filling b. Earth current is confined to small area – causing large amount of heating of the surrounding earth thereby causing loss of moisture content and therefore, increasing earth resistance. This method is therefore used to small installations. By Means of Rods Vertically Driven in to the Ground i. ii. iii. The method is most suitable due to large length of electrode allowing large amount of earth current to pass through elemental lines of current spreading in to large surrounding area of earth. Very efficient method as the elemental lines of current quickly disperse and concentration is diminished as the length of electrode is increased. Some special features are: a. Where permanent moisture level is low, larger rods can be used at lower cost. b. c. d. e. Seasonal variations in earthing resistance are low. Cost is lower compared to Plate earthing and with same or better results. Connections simple and inspection easy. Behaviour for steep front surges better than that of other forms of electrodes. This method is not good where rocks are present at a depth of 1 m or more. 7.3 By Means of Horizontally Laid Electrodes The earthing electrode takes the form of a wire or strip laid horizontally and buried in the ground at suitable depth. 7.3.1 Advantages and Disadvantages i. ii. 7.4 Size of electrode reduces but the electrode must be mechanically strong. There is no restriction regarding length of electrode but large excavation is required. By Means of Grounding Mat This is a special case of method of horizontally laid electrodes and is very good for power houses and substations. It provides multiple paths and therefore, defect at one or two places or break etc. is inconsequential. 8.0 EARTHING OF OUT DOOR SUBSTATION ETC. Structures and equipment is spread over a large area. Two point earthing is essential. Hence ring form is required. This can be done by use of a number of rod electrodes and joining them in parallel. The electrodes are to be placed at distance so that their areas are not influenced or else the cost will be increased unnecessarily. 9.0 EARTHING/GROUNDING RESISTANCE It is the ohmic resistance between the earth electrode/earth system and the general mass of the earth. It depends on; i. Composition of soil. ii. Temperature and moisture content of soil. iii. Depth of burial. iv. Size, shape, spacing and number of electrodes/earth system.