SWANSEA UNIVERSITY – Document Ref: SWG/012A Issue 001 Swansea University Safe Working Guidelines (SWG) Fire Prevention Introduction These guidelines provide guidance on the prevention of fire in the workplace. Separate guidelines exist for fire precautions (i.e. means of escape and of raising the alarm etc.). The guidelines are based on the main requirements of the Regulatory Reform (Fire Safety) Order and Highly Flammable Liquids and Liquefied Petroleum Gas Regulations. The Fire ‘Triangle’: Three elements are necessary in order for a fire to exist: (a) Oxygen (present in air (21%)) (b) Fuel (the combustible material (in the form of a solid, liquid or gas)) (c) Ignition source (fires cannot be started without a source of heat energy to cause ignition). A fire cannot start unless all three are present and a fire will be extinguished when any one of the three is removed or reduced to a certain level. The fire triangle illustrates the basic strategy for both preventing and extinguishing fires. It would be difficult to eliminate air from the workplace so fire prevention usually depends on keeping heat and fuel apart. Methods of extinguishing fires depend on the removal or reduction of least one component. 1 SWANSEA UNIVERSITY – Document Ref: SWG/012A Issue 001 Fire Terminology The ‘fire triangle’ shows that heat and air have to be present before fuels will burn, but how much heat and how much air? For any fuel there are a number of critical temperatures and fuel/air mixtures at which certain things happen. Temperature When fuels (solids or liquids) are heated they evolve vapour and gas. The rate at which they do so is related to the: nature of the material itself temperature of the fuel surrounding air pressure surface area of the fuel. When these vapours and gases reach their ‘flash-point’ they are capable of being ignited momentarily by an outside source of heat (spark etc.) but will then go out as there is insufficient gas or vapour being evolved to continue burning. If further heat is applied, the gas/vapour will be evolved at a faster rate. When the fuel reaches its fire-point sufficient gas/vapour is being given off to sustain a flame when ignited by an outside source of heat (spark etc.). Fuels that are heated even further will reach their ‘auto ignition’ or ‘self ignition’ temperature when they will ignite without any external source of ignition. The Spread of Fire As a fire grows, the amount of heat produced can grow very quickly and will spread from one source of fuel to another. As the fire grows, other materials will produce vapours/gases that are both highly toxic and flammable. Due to thermal expansion these flammable gases are usually under pressure and can pass through relatively small holes and gaps in ducts and walls, spreading the fire to other parts of a building. Heat will also be transmitted through walls etc by conduction. When the unburned flammable gases reach auto ignition temperature, or are provided with an additional source of oxygen (e.g. fracture of a window) an explosive effect called ‘flashover’ takes place. Ratio of Oxygen to Fuel Oxygen and fuel (gas or vapour) have to be present in the right proportions (more correctly within a range of proportions) for ignition to take place. This 2 SWANSEA UNIVERSITY – Document Ref: SWG/012A Issue 001 range is known as the ‘flammable range’, its upper limit is called the upper explosive limit and the lower limit is called the lower explosive limit. The ratio is only of practical relevance where liquids or gases are in closed vessels. In open air the fuel air mixture will become weaker in a distance-related gradient. As long as the fuel is at a temperature above its ignition temperature, an ignitable mixture will exist somewhere within this gradient. This principle also applies to combustible solids, as it is the gases/vapours that are liberated at elevated temperatures that burn. The Main Causes of Fire in the Workplace Electrical faults (poor connections, damaged insulation etc.) Misuse of electrical equipment (overloaded circuits) Smokers' materials Malicious ignition Oil/gas heating equipment and portable heaters Unsafe storage of materials Use of flammable liquids or gases in unsuitable areas Welding/hot work Mechanical heat (sparks/friction). Risk Control Systems and Workplace Precautions Risk Assessment Legislation requires that suitable and sufficient assessments are made of the risks to employees and others from fire at work. These assessments should take account of any requirements imposed by subordinate regulations. The assessments should evaluate the adequacy of the existing precautions and identify any additional precautions required. Assessments must be reviewed when relevant conditions change, for example: numbers of people present layout of premises materials/processes/materials stored or used relevant standards or legislation used in the original assessment. Minimising the Risk of Fires Starting Fires are no different to other types of accident; they can be prevented by proper planning, organisation, procedures, training and monitoring. Reference to the main causes of fire (above) will identify some obvious precautions, such as: proper electrical design and maintenance 3 SWANSEA UNIVERSITY – Document Ref: SWG/012A Issue 001 control over the use of electrical equipment and heaters discipline regarding smoking site security control over contractors control over hot work (welding, flame cutting, soldering etc) proper storage and use of flammable materials The fire triangle (above) shows that fire prevention is based upon: Identifying and eliminating potential sources of ignition Identifying and minimising or controlling sources of fuel Identifying and minimising or controlling sources of oxygen (i.e. air flows and oxidising agents). Reducing Sources of Ignition Potential sources of ignition should be reduced by: removing any unnecessary potential sources of ignition from the workplace properly using and maintaining all heat producing equipment fitting electrical equipment with correctly rated fuses and circuit breakers where appropriate ensuring that sources of heat do not arise from faulty or overloaded electrical or mechanical equipment operating a permit to work system for maintenance work involving ‘hot work’ such as welding or flame cutting prohibiting smoking in areas of fire risk taking precautions to avoid the risk of arson. Permit for ‘Hot Work’ Permit systems should be used to ensure that adequate precautions are in place where maintenance work involves processes that introduce a source of ignition (e.g. welding, soldering, flame cutting, use of tar boilers). Minimising the Potential Fuel for a Fire The potential fuel for a fire should be minimised by: replacing flammable materials with less flammable alternatives where appropriate reducing flammable materials in the workroom to a minimum required for operation of the business 4 SWANSEA UNIVERSITY – Document Ref: SWG/012A Issue 001 storing flammable materials in separate fire resisting stores where appropriate and, where it is necessary to store them in the workroom, storing highly flammable substances in suitable fire resisting cabinets ensuring adequate separation distance between flammable materials ensuring that flammable materials (liquids, gases and solids) are stored, transported handled and used properly. Reducing Sources of Oxygen Sources of oxygen should be reduced by: closing doors and windows not required for ventilation storing any oxidising materials well away from heat sources or flammable materials. Minimising the Risk of Fires Spreading Use of Fire Resisting Materials The use of materials that are not only non- combustible but which will also resist high temperatures without catastrophic structural failure is a vital consideration. These matters are extensively covered in the building regulations. Various British and European Standards exist which specify the fire resisting properties of construction materials. Fire resisting doors and panels for example are usually given a 1-hour or 1/2 hour rating. This means that under test conditions they withstood the standard test fire for at least that period. Poorly fitted doors under real fire conditions might not last as long! Structural steelwork is obviously non combustible but it is likely to buckle and collapse under typical fire conditions unless protected with a suitable coating, for example, concrete. Decorative finishes are particularly important, the use of polystyrene ceiling tiles for example has been a contributory factor in several major fires in the past. Compartmentalisation One of the basic techniques in minimising the spread of fire is to separate buildings into ‘compartments’. The aim is to ensure that there is a fire-resisting barrier between compartments. The floors of a multi storey building are usually connected only by stairs and lift shafts. To maintain compartmentalisation these must be protected by self-closing, fire resisting doors. Compartmentalisation is often breached by building modifications and by the failure to seal cable voids and other gaps. Special ‘intumescent’ sealants are 5 SWANSEA UNIVERSITY – Document Ref: SWG/012A Issue 001 available which expand when hot. Ventilation shafts etc. can be protected by fire automatic shutters operated by fusible links (the fuse melts when hot allowing the door to self-close); or by honeycombs of intumescent material. It is vitally important that escape routes are protected form smoke and fire for long enough to allow time to escape. It is often a requirement under Legislation to provide a protected escape route (i.e. an escape route which is constructed of fire resisting material). This requirement depends on the distance from any point in the building to the final exit (i.e. the open air) and the number of directions in which to escape. Storage and Use of Highly Flammable Materials The ease with which a material will burn is determined by its: nature and composition (different materials have different ignition temperatures etc) form (e.g. wood shavings ignite more easily than a block of wood because more heat energy is needed to raise the wood to its ignition temperature) temperature (this will determine the rate at which gases/vapours are evolved) These factors provide some basic rules for storage: special precautions must be taken with materials such as flammable gases and highly flammable liquids solids are safer when stored in dense packs flammable materials must be kept cool and away from sources of ignition an oxygen rich atmosphere will create a high risk of fire consideration must be given to fire fighting/extinguishing arrangements. Flammable Gases, Highly Flammable Liquids and Liquefied Petroleum Gas The Dangerous Substances and Explosive Atmospheres Regulations apply only to liquids whose flash point is below 32oc, and LPG (i.e. propane and butane). The precautions required by the regulations might sensibly be applied to other flammable liquids and gases. Storage Highly flammable liquids and LPG must be: stored in suitable fixed storage tanks in safe positions; or stored in suitable closed vessels kept in a storeroom which is either in a safe position or in a fire resisting structure; or 6 SWANSEA UNIVERSITY – Document Ref: SWG/012A Issue 001 limited to a combined total quantity no more than 50 litres in workroom (this must be in suitable closed vessels kept in a suitably placed cupboard or bin, which is itself, a fire resisting structure). Storage when not in Use LPG cylinders must be kept in a store when not required for use and empty cylinders returned to store (part used cylinders which are still connected to apparatus may remain in the workroom where removal would not be reasonably practicable). Marking Storerooms, tanks, vessels etc. must be marked ‘Highly Flammable Liquid’. Precautions Against Spills and Leaks Piped systems are preferred but suitable closed systems are acceptable provided precautions are taken to avoid spillage/escape of gas or vapour during transfer. Ventilation Adequate ventilation is necessary in both storerooms and workrooms to avoid the build up of gas or vapour. Ventilation systems must be properly constructed and maintained. Sources of Ignition/Smoking Sources of ignition and smoking should not be permitted where dangerous concentrations of HFL vapours can be expected to be present. Solid Residues Solid residues (lacquer etc.) must not be allowed to accumulate. Further Information Regulatory Reform (Fire Safety ) Order and associated sector guidance Dangerous Substances and Explosive Atmospheres Regulations The above guidelines provide advice on the prevention of fire in the workplace. However, they should not be construed as an exact interpretation of legislative requirements. 7 SWANSEA UNIVERSITY – Document Ref: SWG/012A Issue 001 For additional information, Please contact the Safety Officer or Estates Department. 8