COURSE SYLLABUS PRE-ENGINEERED METAL BUILDINGS Course Description: This course is designed to provide the Iron Worker student with training in safely unloading and storing material; erecting primary and secondary structural framing systems; installing insulation, wall materials, metal roofing, flashing, gutter, trim and accessories; repairing common metal building problems and failures; and reroofing and performing other metal building renovations. Course Objective: The objective of this course is to enable a student to safely erect pre-engineered metal buildings. Learning Outcomes: Upon successful completion of this course, the student will be able to: Describe pre-engineered metal buildings including the history and trends. Safely unload and store material Erect primary and secondary structural framing systems including girts and purlins Install insulation, wall materials, metal roofing, flashing, gutter, trim and accessories Repair common metal building problems and failures Re-roof and perform other metal building renovations Target Audience: This course is designed for apprentices and journeymen. Length of Course: This course is designed to be offered during a total of 45 hours – 15 hours of classroom instruction and 30 hours of hands-on lab or shop training. It is recommended that classroom and hands-on lab or shop sessions be combined where appropriate. For example, the instructor may spend 90 minutes in lecture in the classroom followed by 90 minutes in the lab or shop. This means the course may consist of 15 3-hour sessions. When appropriate, more class sessions may be held for shorter periods of time in order to provide the student with sufficient opportunities to learn the content. Course sessions may be conducted during evenings in blocks of 3 or 4 hours or may be conducted during all day sessions. Given the time required for students to master these skills, it is recommended that all day courses include classroom sessions of no more than a 3 to 4-hour block in the morning and a 3to 4-hour block in the afternoon. Lab or shop sessions may be scheduled for as little time as 1 hour and may be as long as 6 hours (with breaks). Location of the Course: All course sessions will be held at the facilities used by the local union. Lab or shop activities may be held in an inside work area and/or may be held in an outside work area. Instructor Information: The instructor for this course is a journeyman Iron Worker with experience working with erection of pre-engineered metal buildings, who is able to perform all of the required skills and who has been trained as an instructor. Course Materials: Pre-engineered Metal Building Systems Reference Manual Pre-engineered Metal Building Systems Student Workbook and Drawings Pre-engineered Metal Building Systems Instructor Guide (for instructors only) Pre-engineered Metal Building Systems Instructor DVD (for instructors only) Video – Module 6 of Subpart-R – Pre-Engineered Metal Buildings Assignment Sheets (in the Student Workbook) Job Sheets (in the Student Workbook) Test (in the Instructor Guide) A Word about Safety The importance of safety will be addressed and reinforced in all hands-on activities in the classroom, in the shop, and on the job site. Course Assignments: There are Assignment Sheets for each unit of instruction (as outlined by the specific objectives in each unit). Students will complete these Assignment Sheets prior to and/or during course sessions as determined by the instructor. Job Sheets will be completed as part of each unit. Most Job Sheets will be completed in the lab or shop area and/or outside in a work area. Course Grading Criteria: To successfully complete this course, the student must complete all of the assignment sheets, demonstrate the required skills in the lab or shop, and pass the knowledge tests. Course Attendance: All course sessions are mandatory and while missed time can be made up, missing a course session will affect your ability to successfully complete this course. Speak with the instructor to arrange make-up time if necessary. Course Schedule: NOTE: The following Course Schedule is set up for blocks or sessions 3 hours in length. If your class sessions are more or less than 3 hours, you will need to adjust the number of sessions accordingly. Date Topics/Activities Session 1 Introductions Review of the course syllabus including the course objectives Discussion of classroom, outside assignments and shop activities Unit 1: Metal Building Systems: A Brief History Session 2 Test – Unit 1 Unit 2 – Unloading and storing material, conducting site evaluation and preparation, checking anchor bolts and checking concrete slabs for square Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 3 Test – Unit 2 Unit 3 – Erecting primary structural framing systems Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 4 Test – Unit 3 Unit 4 – Erecting secondary structural framing systems including girts and purlins Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 5 Test – Unit 4 Unit 5 – Installing insulation Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 6 Test – Unit 5 Unit 6 – Installing wall materials Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 7 Test – Unit 6 Unit 7 – Installing metal roofing Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 8 Test – Unit 7 Unit 8 – Installing flashing, gutter, trim and accessories Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 9 Test – Unit 8 Unit 9 – Repairing common metal building problems and failures Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 10 Test – Unit 9 Unit 10 – Re-roofing and performing other metal building renovations Lecture and discussion Skills demonstrations, apprentices practice and skills testing Session 11 Test – Unit 10 Skills demonstrations, apprentices practice and skills testing Session 12 Skills demonstrations, apprentices practice and skills testing Session 13 Skills demonstrations, apprentices practice and skills testing Session 14 Skills demonstrations, apprentices practice and skills testing Session 15 Final skill performance tests Course summary and closing