OFFICE OF THE MUNICIPAL CORPORATION , KORBA (C.G.)
ABSTRACT
Subject – Supply of Garbase Compactor Capacity 14cum.
S.No.
Item of work
Qty
1
Garbage Compactor Capacity 14cum. Suitable 02
chassis with company built fully forward
cabin and 4225mm wheel base.
Rate
3575000.00
Total Rs.
Excise Duty@6%
CST@ 12.5%
Total Rs.
Amount
7150000.00
7150000.00
42900.00
893750.00
8472750.00
OFFICE OF THE MUNICIPAL CORPORATION , KORBA (C.G.)
TECHNICAL SPECIFICATION
Garbage Compactor is a municipal refuse Compactor, mounted on suitable chassis.
The compactor Body is designed as a converntional Rear Dump Unit mounted on to the
Vehicle.
The Body consists of the following assembly
1.
Main Body or the container
2.
Hopper
3.
Packing Machanism
4.
Refuse Ejection Barrier
5.
Hydraulic Operating system
6.
Electrical System
7.
Compaction Machanism control Station at the rear of the Vehicle
8.
External discharge Control station at the front of the body.
9.
Bin Lifter (Optional)
10.
Safety Features
1. Main Body or the Container :
 Constructed from high tensile steel 'One Piece' rolled side sheets and braced by front
and rear hoops, with pressed integral channels and 'keel' type floor.
 Fitted with under-floor sump to prevent liquid seepage and to allow clean discharge of
any liquid contend.
 The steel structure of the body is been designed to withstand heavy impact loads
during loading and carrying the garbage for more durability and longer life.
 Compactor container body spape has good aecthetics look with improved safety
features for compacting the garbage. The body is with compination of Ejector plate,
Hopper, Sweeper, Packer and bin lifters including skin bin lifter to lift 4.5 Cum bins
as well as 1100 Ltrs and 240 Ltrs standared bins.
2. Hopper :
 Optimized 2.4 m3 Swept volume capacity, resulting in fewer packing cycles, giving
the benefits of reduced wear , fuel consumption and noise.
 Full 1.9 m uncluttered loading width.
 Low rave rail height for manual loading and versatile bin-lift mounting. Bolt-on rave
rail adaptor binlifts.
 Sides and floor manufactured from high tensile abarasion resistant steel. substantial
pressed side plates from integrated channels to guide the packing machanism.
 Integral full height body/hopper seal fitted to prevent liquid leakage from bottom edge
and hopper sides.
 Reduced overhang for improved weight distribution and maneuverability.
3. Packing Machanism :
 Proven two-plate fabricated packer/sweeper design.
 Manufactured using high tensile abrasion resistant steel. Slides within hopper
channels on low friction self lubricating bearings.
 Heavy duty packer and sweeper cylinders.
 Nominal 23 Second cycle time.
4. Refuse Ejecton Barrier :
 Barrier face is manufactured from high tensile abrasion resistant steel, forming a
smooth and unobstructed discharge surface.
 Ertalon LFX bearings guide the barrier along rails within the body. The guides are
made of abrasion - Resistant plastic material. These guide don't require any
Lubrication and have durability for a long life in ideal working conditions.
 Multi-staged double acting hydraulic cylinder enables effcient ejection and retraction.
5. Hydraulic Operating System :
 The Hydraulic Circuit Mainly Consists of the following :








PTO mounted close-coupled standard pump delivers 88 Liters/minute.
Body Mounted Tank.
Full flow 10 micron return line filter controls contaminant levels.
Engine speed is maintained by pneumatic throttle control system when hydraulic
power consumption increases.
Separate 2 Spool electro-pneumatic operated valve contro all system functions.
Heavy duty inverted sweeping cylinders fitted with maintenance free spherical
bearing and integral proximity switches.
Heavy duty inverted packing cylinders mounted outside the hopper, clear of the
loading area.
Roof mounted hopper lift cylinders.
6. Electrical System :
 Fully integrated system logic.
 Fully water-proofed junction box allowing easy access for diagnostics and
maintenance.
 Colour coded wiring for easy identification , maintenance and fault finding.
 Weatherproof switch, plug and socked connectors.
 Circuit designed to enhance Health & Safety features, and installation of binlifts.
 The electrical system operates with 24 V battery of the vehicle and no additional
battery is required for operating the accessories like Beacon lamp, cab light and all the
electrical gadgets.
 An emergency push buttom is provided for stopping the compaction operation in the
event of any emergency.
 Beacom Ligh: A light Beacom is fitted on the top of the truck Cabin to highlight the
operation and visibility. This Beacon lamp is required to Warn the traffic flow while
loading and unloading operation is in progress.
 Working lamp : A working lamp is fitted inside the cabin to enable operation even in
poor lithing conditions.
7. Control Station :
 Compaction machanism control station is provided at the rear of the vehicle . This
control station is located at the rear side of the vehicle , outside the body so that the
person can supervise the whole operation while running the grabage compacting
cycles.
 External discharge control station is provided at the front of the body. This control
station is used to operate the ejection machanism and for lifting the tailgate.
Materials Used in Compactor :
S.No. Description
1
Main Container body
2.
Fefuse Ejection Barrier
3.
4.
Hopper
Packer
Material
Steel with 340N/mm2 tensile strength ST52/
Equivalent
Steel with 340N/mm2 tensile strength ST 52
bottom portion from harbox 400/ Equivlent
Hardox 400/ Equivalent
Hardox 400/ Equivalent
General& Hydraulic specification
S. NO.
1
2
Description
Body volume
Type of Garbage
3
Type of Operation
4
5
Max Engine Speed
Compacting Cylinders
6
Hydraulic Pump
7
8
9
10
11
12
Hydraulic Flow
Hydraulic Tank
Operating Pressure of the system
Operating pressure of Pump
P.T.O
Max. peak pressure produced by pump
Specification
14 m3- 14.5 m3Agricultural, Semi Solid Waste,
Domestic
Automatic loading with Hydraulic
Operation
1500 rpm
Minimum Nine Double Acting
cylinders for all operations
including Bin Lift.
Double vane pump (Parker /
Denison/ Equivalent) for
vehicles with binlift and Single
vane pump (Parker / Denison/
Equivalent) for vehicles without
binlift
85- 90 LPM
Max. 130 liters
Max 180 Bar
Max. 180 Bar
Suitable
275 bar
Cylinder details:
S. No.
Description
Size
1
2
3
4
5
6
7
8
9
10
11
Packer cylinder stroke
Packer cylinder Internal dia.
Max 837 mm
Tailgate cylinder stroke
Tailgate cylinder internal dia
Bin lift cylinder internal dia
Bin lift cylinder stroke
Sweeper cylinder internal dia.
Sweeper cylinder stroke
Ejector cylinder
Ejector cylinder no. of stages
Skip Lift Cylinder bore
Rod diameter
Stroke
Max 105 mm
Max 553 mm
Max 103 mm
Max 73 mm
Max 240 mm
Max 102 mm
Max 617 mm
Telescopic type
3
Max 102 mm
Max 50 mm
Max 922 mm