1 Strengthening Glue Laminated (Glulam) Beams with FRP Composites Babatunde O. Faleye, David B. Tann and Ray Delpak, Faculty of Advanced Technology Abstract - This paper describes the strategy of improving the strength and stiffness characteristics of timber and other wood based glulam structures. This is achieved by bonding Fibre Reinforced Polymer (FRP) composites to structural substrate externally. The need for strengthening structures - timber structures inclusive – is due to deterioration through extra service use, age and the need for sustainable development achieved by avoiding demolition and re-construction. Bonded FRP Composite materials have been proven to be an effective alternative to traditional steel plate strengthening techniques for concrete structures from results of a variety of researchers over the past two decades; this paper explores the use of this material for same strengthening purpose in timber structures. The experimental programme consisted in testing glulam flexural elements as follows: four different widths varying between 50, 100, 150 and 200mm, both in natural form and reinforced by CFRP. The tests were repeated thrice for each category for quality assurance. This made a total of twentyfour control and CFRP externally bonded specimen. All specimens were tested under four point bending at a loading increment rate of 0.5kN, the lateral deflection were recorded regularly. The data processing consisted of load, deflection and moment curvature plots construction which were then used for analysis and observations. The results revealed that there was a marked increase in the load bearing capacity of the timber flexural element, due to FRP strengthening and there was also an increased rigidity in the member characteristics. Index Terms—Carbon Fibre Reinforced Polymer Composites, Structural Strengthening and Reinforcement, Timber I. INTRODUCTION T imber is the most ancient and widely used traditional construction material. Glued laminated (glulam) timber material has been in existence since the 1800s [1]. It has been used in numerous applications including arches for airplane hangers, timber for floors, dome structures, timber bridge decks etc. However, problems resulting from Manuscript received October 9, 2007. (Paper submitted for review February 21, 2008.) This work was supported in part by Network Rail and Exchem Mining and Construction PLC. B. O. Faleye of the Faculty of Advanced Technology, Civil Engineering Department, University of Glamorgan, Pontypridd, Mid Glamorgan, CF37 1DL, United Kingdom (Phone: +44 (0)1443 48 2159; e-mail: bofaleye@ glam.ac.uk). D. B. Tann is Head of the Civil Engineering Department, Faculty of Advanced Technology, University of Glamorgan, Pontypridd, Mid Glamorgan, CF37 1DL, United Kingdom (Phone: +44 (0)1443 48 2164; email: dbtann@ glam.ac.uk). R. Delpak is professor with the Faculty of Advanced Technology, Civil Engineering Department, University of Glamorgan, Pontypridd, Mid Glamorgan, CF37 1DL, United Kingdom (Phone: +44 (0)1443 48 2152; email: rdelpak@ glam.ac.uk). deterioration due to ageing of structures, among other reasons such as population increase, shorten the expected life of structures. This occurs by an increase in the design load, usage time and traffic volume on structures, thereby exceeding the design load and leading to failure of the structure if not strengthened. Timber when compared to other construction materials such as concrete, steel and brick, has unique plastic characteristics and therefore can be reinforced in the tension zone to efficiently utilize its compressive characteristics [2]. In recent years scientific research had proven the use of fibre reinforced polymer (FRP) composites as the most promising technologies for repairing, strengthening or retrofitting existing structures to resist higher loads and to rectify damaged flexural structural elements. For sustainable development it has been established that repair and retrofit be considered before a decision is made to replace a structure, since it is cost effective to rehabilitate and repair structures in most cases rather than replacing them. It is also less time consuming to repair than to replace, reducing service interruption periods. The earliest recorded studies on wood beams reinforced with fibre and FRP materials were in 1964 and 1965 by Wangaard [3] and Biblis [4] respectively when they studied the effect of bonding unidirectional fibre-glass/epoxy reinforced plastic to the compression and tension faces of wood cores of various species and Theakson [5] in 1965 studied the feasibility of strengthening both laminated and solid wood beams with fibre-glass. In 1974, Krueger [6] studied laminated timber reinforced in the tension zone with a composite of high-strength bronze coated woven steel wire and epoxy which was similarly worked on by Krueger and Eddy [6] in that same year. Later in 1981, Spaun [7] studied finger-jointed western hemlock cores reinforced with wood veneers and fibre-glass roving. By the 1990s, research into FRP strengthened beam timber/wood had increased. Pelevis and Triantafillou (1992) [8] researched into reinforcing fir wood with carbon FRP. In the same year, prior to above, T. Triantafillou and N. Deskovic [9] published a paper on prestressed FRP sheets as external reinforcement for wood members. Plevris and Triantafillou in 1995 [10] also discussed the creep behaviour of FRP-reinforced wood. By the year 1997, Traiantafillou [11] experimented on improving the shear capability of wood reinforcing them with FRP Materials. Also in 1997, Tingley, Chunxu Gai, and Giltner [12] investigated testing methods to determine properties of FRP panels used for reinforcing glulams. By the 2000s, better enhanced FRP composites called hybrid FRP and Ultra hybrid FRP composites were being developed and more research work into their uses were 2 made. Fiorelli and Dias in 2002 [13] analysed the strength and stiffness of timber beams reinforced with carbon fibre and glass fibre composites. Lopez-Anido and Xu [14] that same year published work they had done on the structural characterization of hybrid FRP-glulam panels for bridge decks. In 2003, Chen and Balaguru [2] studied the design of (FRP) Strengthened timber beams. A method for flexural reinforcement of old wood beams with CFRP materials was published by Borri, Corradi and Grazini in 2004 [15]. Lopez-Anido, Michael, Sandford and Goodell in 2005 [16] studied the repair of wood piles using prefabricated FRP composite shells. In 2006 Dempsey and Scott [17] studied the effects of mechanically fastening FRP strips to wood members as a strengthening feature. That same year, Johnsson, Blanksvard and Carolin [18] worked on some glulam members strengthened by carbon fibre reinforcement by first running pull-out tests on four pairs of glulam members at different anchoring lengths; 100, 150, 200 and 250mm then performing four point beam tests on ten glulam beam specimens using near surface mounted reinforcements (NSMR) as the strengthening material. Three beams had 1 NSMR at their bottom, another three were reinforced with 2 NSMR, one beam was reinforced with a shortened NSMR and finally, three were control beams. Results showed a 1027% increase in stiffness and an increase in mean load capacity is in the range of 44–63%. The performance of wood shear walls sheathed with FRP-reinforced OSB panels was studied by Cassidy, Davids, Dagher, and Gardner [19], also in 2006. This paper describes an experimental study of variable width on externally bonded carbon FRP strengthened glulam beam members. Table 1: Mechanical Properties of the CFRP Used Mechanical Properties Ultimate tensile strength (MPa) Elastic modulus (GPa) Mean value 1900.0 222.5 Ultimate strain capacity (%) 0.9 3) Adhesive fastening material This consisted of two parts, the primer and resin. These materials consisting of the hardener and resin are mixed in the ratio of 100:45. The primer required a 4-6hrs reaction/drying time while the pot and curing times are 30 minutes and 24 hours respectively. III. SPECIMEN PREPARATION The plywood materials were cut to sizes consisting six beam members for each width and cleaned with the aid of a sharp sand paper to ensure a flat, clean and degreased surface. Saw dust particles were removed with the aid of a hand vacuum cleaner. Likewise, the CFRP reinforcing material was cut to the same widths as the beams but at a length of 300mm and vacuumed ready for application. Twelve of the prepared beams and the cut CFRP material were then primed and left to dry. After drying, the adhesive matrix was mixed at the specified ratio and applied with the aid of a roller onto the plywood and CFRP quickly minding the pot life of the resin matrix. The CFRP was then placed onto the tension face of the ply beam at equidistance from the beam centre line and set firmly onto the substrate using a suitable hand lay-on (washer) roller. The specimens were then left to cure over the next 24 hours. II. MATERIALS USED IV. TEST PROCEDURE 1) Plywood The strengthened glulam material consisted of twenty-four plywood beam sections, prepared for experimental flexural testing; samples were cut in lengths of 400mm with four different widths varying between 50, 100, 150 and 200mm. The thickness of the ply material used was 25mm. Each beam was placed on the inverted test rig on a clear span of 350mm. An external load was applied and split to act from two points positioned at a distance of 200mm on either side of the beam centre line. A picture of the beam test arrangement is placed in Fig. 1. The mid-span displacement was measured with the aid of a dial gauge positioned at the beam centre line. 2) Carbon FRP The upgrading material system used was Selfix Carbofibe Wrap Type C, which is a carbon fibre uni-directional sheet, of thickness 0.156mm made by Exchem Mining and Construction PLC, and which is designed for the strengthening of structural members against tensile, shear and impact forces. The sheet is supplied with primer and laminating resins and forms part of the Selfix Carbofibe Externally Bonded Reinforcement System. Fig. 1 – Beam test arrangement. 3 The beams were loaded to failure on the four point bending test apparatus; the load increments were 0.5kN. V. TEST RESULTS Results from the experiment showed that the presence of CFRP for each specimen greatly improved the load carrying ability of the ply beams and reduced the mid-span deflection. Table 2 shows results from the tests at failure. Table 2: Average failure load and deflection results from experiments Specimen Description 50x25x400mm control 50x25x400mm CFRP 100x25x400mm control 100x25x400mm CFRP 150x25x400mm control 150x25x400mm CFRP 200x25x400mm control 200x25x400mm CFRP Average Failure Load 3.00kN 3.75kN 6.00kN 8.50kN 8.00kN 12.00kN 12.00kN 16.00kN Average Deflection at Failure 4.38mm 3.11mm 3.36mm 2.68mm 2.54mm 2.49mm 3.39mm 2.91mm It is fair to say that with most strengthening methods there tends to be an optimum limit whereby any increase in reinforcement no longer gives the desired effect in terms of increased performance. As a result, research engineers take time to analyze test results to determine the optimum reinforcement level in an effort to improve design. It can be seen from Fig. 2 that with a strip of CFRP reinforcement the optimum width was between 100-150mm; this is an extremely important discovery and tells us that any further increase in width no longer results in an efficient increase in load bearing capacity. It is thought that further research into this area is valid. employed in one single operation, which involved lay-up, application of vacuum and bonding of the CFRP layer. All twenty-four plywood beams were subjected to fourpoint loading and the upgraded ply beam widths reached and exceeded the plastic collapse load of like-width unstrengthened ply beams. The widths of between 100mm and 150mm exhibited the most effective increase in load bearing capacity when strengthened with the one layer CFRP. Further investigations are currently pursued to examine various beam widths, strengthened with more than one layer of CFRP composites hoping to further improve the beam properties. ACKNOWLEDGEMENT The author would like to thank Mr. P. Davies and Mr. P. Marshman for their immense contributions towards the experiment. REFERENCES [1] [2] [3] [4] [5] [6] [7] Load per width - Deflection (Strengthened) [8] 0.1 Load per width (kN) 50mm 100mm 150mm 200mm [9] [10] 0.05 [11] [12] 0 0 1.75 Deflection (mm) 3.5 [13] Fig. 2 – Load deflection graph for CFRP reinforced ply beams [14] VI. CONCLUSIONS This paper has presented experimental results aimed at establishing the effectiveness of CFRP composite systems flexural strengthening of glulam beams. Four alternative width measurements for the upgrading system have been investigated. In all cases, the same adhesive scheme was [15] [16] H. J. Dagher, T. E. Kimball, S. M. Shaler and B. Abdel-Magid “Effect of FRP Reinforcement on Low Grade Eastern Hemlock Glulams,” in National conference on wood transportation structures, October 1996, pp. 207-213. Y. Chen and P. N. 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