CUSTOM-BUILT CASEWORK AND SHELVING 06 41 00-1 DIVISION 6, CARPENTRY 06 41 00 CUSTOM-BUILT CASEWORK AND SHELVING PART 1 - GENERAL 1.01 CONTRACT CONDITIONS A. Work of this section is bound by the Construction Agreement, Project Conditions, and Division 1 of the General Contract in addition to this Specification and accompanying drawings. 1.02 RELATED WORK PROVIDED BY OTHERS A. Section 06 20 00 - Finish Carpentry B. Section 07 92 00 - Joint Sealants C. Section 08 14 00 - Wood Doors, except as installed on cases D. Section 08 71 00 - Finish Hardware not specified herein E. Section 09 90 00 - Painting and Finishing F. Section 10 50 00 – Storage Specialties G. Sinks and Fittings, Electrical Outlets and Fixtures built into Casework, including Mechanical and Electrical connections, Division 22 and 23. 1.03 QUALITY STANDARDS A. Except as herein modified, material and work quality grades determined by the Architectural Woodwork Standards, current edition, published by the Architectural Woodwork Institute, 46179 Westlake Drive, Suite 120, Potomac Falls, Virginia 20165 (571-323-3636). Institute hereinafter referred to as "AWI". Standards may be obtained from Institute. 1.04 SHOP DRAWINGS A. Show profiles, joint details, and other pertinent items. Show connections to adjacent work, and complete assembly, whether or not materials are furnished by mill. Include manufacturer's descriptive literature for specialty items. Identify each items as to location, material grade, work quality grade, wood species, and finish type. 1.05 PRODUCT DELIVERY A. Do not deliver products to jobsite until notified by General Contractor that project is conditioned and prepared to handle and store products without damage or discoloration. 1.06 PRODUCT STORAGE AND HANDLING A. Protect against damage and discoloration. 1.07 ILLUMINATION A. Perform no work under less than 30-foot candles of light measured 3'-0" above floor. CUSTOM-BUILT CASEWORK AND SHELVING 06 41 00-2 1.08 TEMPERATURE A. Maintain 50-degree F. minimum in spaces where casework and shelving are located. 1.09 COORDINATION A. Coordinate with other trades of General Contract affecting or affected by work of this section. 1.10 PROTECTION A. Protect other surfaces against damage or discoloration caused by work of this section PART 2 - PRODUCTS 2.01 LUMBER A. Where "Wood" is Shown B. All Other Finish Lumber Plain Sliced Cherry, AWI premium grade. Hand select to eliminate all dark grain material. Douglas fir, AWI custom, VG. 2.02 HARDWOOD PLYWOOD A. B. US Product Standard, PS-51, exterior type where exposed to moisture and for use around sinks. 1. Species 2. Core Plain Sliced Book Matched and Sequenced Cherry AWI premium grade. Hand select to eliminate all dark grain material. Plywood core. Carefully match veneers for color and grain patterns. 2.03 ALL OTHER PLYWOOD A. Douglas fir, US Product Standard 1-74, exterior type where exposed to moisture or around sinks. Rotary cut, AWI custom grade for all others. 2.04 PARTICLE BOARD A. 45 pcf minimum density, 8% or less minimum moisture content. 2.05 HARDBOARD A. Blond color, Forrest Fiber "Sandalwood" or approved equal. 2.06 FINISH HARDWARE A. Finish: All exposed hardware to have a dull chrome finish. B. Adjustable Shelf Hardware: European style pin and 6 mm hole type (32 mm spacing), or approved equal. C. Standard Drawer Slides: Knape Vogt, KV 8400 full extension runners (100# static rating), CUSTOM-BUILT CASEWORK AND SHELVING 06 41 00-3 white finish, or approved equal. D. Door Hinges: Blum Clip 125 self-closing concealed hinges, or approved equal. E. Grommets: Doug Mockett & Company, SG Series, size as approved by Owner, color: black, or approved equal. F. Pulls: Belwith Keeler 354-26D, 3 1/2" brushed chrome "wire" pull, or approved equal. 2.07 FABRICATION A. Wood Cabinets - General: All wood cabinetry shall conform to AWI Wood Veneer Cabinets, custom grade, overlay type, unless specifically noted otherwise. All shelves adjustable unless otherwise shown. Verify dimensions of sinks and other items to be built into cases and counters. Assemble at mill where feasible. Assemble cases with adhesive. Use concealed fastenings wherever possible. Use screws and bolts where required for strength and rigidity. Install finish hardware specified herein at mill. All exposed and semi-exposed surfaces shall be fit together with hair-line seams and joints. B. Materials, Unless Specifically Noted Otherwise: 1. 2. 3. 4. 5. 6. 7. 8. 9. Typical Cabinetry: Exposed and semi-exposed materials: Wood solids and edgebanded veneers unless noted otherwise. All exposed cabinetry trim material: Birch unless otherwise noted. Casework bottoms, ends, backs and vertical standards: 3/4" thick medium density particle board with wood veneer facing. Typical Casework Countertops: 3/4" thick medium density particle board with Grade 10/HGS Plastic laminate facing. Shelving: 3/4" thick medium density particle board with LPDL facing. Drawers: 3/4” MDF white melamine front backing panel and back (wood veneer front facing panel), 1/2” MDF white melamine sides; 1/4” MDF core white melamine bottom, dado in. Pin nail and glue construction. Edge banding: Provide wood edge banding at all exposed edges in accordance with AWI standard and as specified herein. Miter edge band corners. Hinge/Fitting Mounting: No wood screw connections allowed in particle board material. Provide solid lumber edging for full depth of anchor screws; use 5 mm Euro Screws or fasteners specifically designed for use with particleboard material. Cabinet Base: 3/4” Plywood (base facing by others). C. Laminate Cabinetry - General: All cabinetry described as laminate shall conform to AWI Laminate Clad Cabinets, custom grade, overlay type, unless specifically noted otherwise. All shelves adjustable unless otherwise shown. Verify dimensions of sinks and other items to be built into cases and counters. Assemble at mill where feasible. Assemble cases with adhesive. Use concealed fastenings wherever possible. Use screws and bolts where required for strength and rigidity. Install finish hardware specified herein at mill. All exposed and semi-exposed surfaces shall be fit together with hair-line seams and joints. D. Laminate Cabinetry Materials, Unless Specifically Noted Otherwise: 1. 2. 3. Typical Cabinetry: Exposed and semi-exposed materials: Grade -10/HGS Plastic laminate facing unless noted otherwise. Casework bottoms, ends, backs and vertical standards: 3/4" thick medium density particle board with LPDL facing. Casework countertops: Typical - 3/4" thick medium density particle board with Grade 10/HGS Plastic laminate facing. Provide Douglas fir, US Product Standard 1-74, CUSTOM-BUILT CASEWORK AND SHELVING 06 41 00-4 4. 5. 6. 7. E. exterior type with Grade -10/HGS Plastic laminate facing lavatory sink counters. Bases: 7 ply MDO plywood. Shelving: 3/4" thick medium density particle board with LPDL facing. Edge banding: Provide at exposed edges in accordance with AWI standard and as specified herein (match exposed facing material unless otherwise detailed). Hinge/Fitting Mounting: No wood screw connections allowed in particle board material. Provide solid lumber edging for full depth of anchor screws; use 5 mm Euro Screws or fasteners specifically designed for use with particleboard material. Counter Backsplash Boards at Plastic Laminate countertops: 3/4" thick; verify heights and lengths. PART 3 - EXECUTION 3.01 EXISTING CONDITIONS A. Verify that surfaces to receive casework and shelving are straight, plumb, true, solid, rigid, and otherwise properly prepared. Prior to starting work, notify contractor of defects requiring correction. Do not start work until conditions are satisfactory. 3.02 FIELD MEASUREMENTS A. Verify prior to fabricating casework and shelving. If field measurements differ slightly from drawing dimensions, modify work as required for accurate fit. If measurements differ substantially, notify Architect prior to fabricating work. 3.03 INSTALLATION A. Miter corners, and scarf and glue joints. Provide continuous bases under in-line base casework, unless otherwise indicated. Secure casework in place plumb, square, true, level, and without distortion or offset in surfaces. Level where necessary with concealed shims. Install with finish nails, set for puttying, except where screws are required. Secure casework to backing with countersunk screws. Accurately scribe face plates, filler strips, and trim strips to adjacent surface irregularities. Accurately construct casework to provide tight joints without visible gaps or chipped edges. Remove sharp external corners prior to finishing. Allow no screw mounting in particle board material; provide solid lumber edging strips as required. B. Adjustable Shelf Hardware: Install standard full height of space where adjustable shelves are shown. C. Hardware Installation: Follow manufacturer's directions. 3.04 ADJUSTMENTS A. Adjust moving parts to operate satisfactorily at time of final completion. 3.05 PRODUCT CLEANING AND REPAIRING A. Including work of other sections, clean, repair and touch-up, or replace when directed, products which have been soiled, discolored, or damaged by work of this section. Leave surfaces ready for finishing specified in Section 09 90 00. Remove debris from project site upon work completion or sooner, if directed. CUSTOM-BUILT CASEWORK AND SHELVING 06 41 00-5 END OF SECTION