Method Statement – Hydraulics Quantifying and understanding the hydraulic performance of water and sewerage infrastructure are fundamental to successful water utility projects. Hydraulic constraints can often shape an entire project and can greatly influence investment requirements. Significant savings can be made in the whole life cost of pumped systems by considering the hydraulic characteristics of the entire system. Appropriate selection of pipe sizes, materials, pump duties and control characteristics is crucial in providing the most cost effective and environmentally sustainable solution. Flow capacity of existing installations is a common limitation on the refurbishment or upgrade of hydraulic systems. Hydraulic constraints due to poor design of pipelines and treatment plant may cause serious operational problems such as failure to meet consents or maintain adequate water supplies. MWH’s experience on AMP3 shows that optimisation of existing assets to give improved hydraulic performance is more economic than new build solutions. MWH’s approach The importance of hydraulics in all water and sewerage utility designs is understood by MWH. The wastewater and water networks group currently comprises over two hundred fully qualified engineers and technicians, based in twelve offices throughout the UK, who have extensive experience in all aspects of hydraulic modelling. Supported by an active global knowledge community, local teams can build on the best hydraulic capability developed globally, to ensure that innovation and lessons learned can be applied locally. This has allowed MWH to develop our staff to meet the challenges of an expanding programme of work. A hydraulics knowledge base addresses design issues and provides links to specialists working in other areas, including water and wastewater networks, water and wastewater treatment, pipeline engineering, dams and hydropower. We are recognised industry specialists in software development and data management and have utilised these skills in developing systems for a number of clients. Our engineers have access to both in-house and commercially available software such as HADES, ModAsset DM, H2ONet and H2O Surge, complemented by other industry standard software for sewer modelling, integrated catchment modelling, water network modelling and transient analysis. Industry leading analysis capabilities includes the use of computational fluid dynamics, scale modelling and project-specific MatLab control models. 1 Method Statement – Hydraulics Benefits Specialist solutions Our nationwide virtual team of hydraulic experts ensures that project delivery incorporates appropriate recognition of hydraulic issues, provides project start-up advice to clients and engages in troubleshooting. Specialist services that we provide include river modelling, groundwater modelling, transient modelling (surge), control modelling, physical modelling, CFD modelling as well as general advice backed up by extensive industry experience. Treatment plant hydraulics MWH’s wastewater and water treatment groups are responsible for the hydraulic design of any new build or refurbishment at treatment plants. Our hydraulic specialists work closely with process engineering staff to provide our civil engineers with the necessary tools for the design of treatment plant structures and ancillaries. The hydraulics knowledge base governs the technical quality of treatment plant projects through involvement of nominated specialists and periodic discipline reviews. Experience Selected examples of benefits realised in AMP3 through MWH’s hydraulics expertise are given below. Treatment plant optimisation: Hydraulic investigations at one utility company’s 570Ml/d water treatment plant enabled upgrading of the inlet plant to provide an additional 8% gravity throughput. Treatment plant cost savings: MWH’s detailed hydraulic modelling for a 400Ml/d wastewater treatment plant demonstrated that construction of a storm return pumping station could be avoided through sophisticated actuation of control penstocks. Construction savings estimated at £800,000, plus operating costs, were generated. Physical modelling: 2 Method Statement – Hydraulics Physical models have been employed to solve process problems at wastewater treatment plants and storm tanks. Recent studies include modelling of vortex separators, flumes and backwash distribution facilities at a 350 Ml/d secondary wastewater treatment plant as part of a solution to overcome persistent operational and process problems. Computational fluid dynamics: We employed computational fluid dynamics to solve stagnant water and short circuiting problems for a 62Ml water service reservoir chlorine booster retrofit. Surge analysis: We carried out detailed surge analysis to ensure safe operating conditions at a 12m 3/second storm outfall pumping station, overcoming unacceptable structural loading at this prominent, beachfront site. Standardised CSO design: MWH has developed solutions for approximately nine hundred UIDs using our CSO design tools. Summary Hydraulic engineering can be the key to success for water and wastewater projects. Through our hydraulics knowledge community and with access to global specialists and tools, MWH ensures the successful performance of new build and retrofit asset solutions. “A very good job … the team has met the challenge of producing a very flexible design.” (Client quote from United Utilities’ Sandon Dock wastewater treatment plant). 3