Seongwoo Jo (UT Austin) NSF NEES Masonry Testing Setups for Quasi-static CMU Specimens November 15, 2007 TESTING SETUPS FOR QUASI-STATIC CMU SPECIMENS UT Austin Seongwoo Jo and Richard E. Klingner SUMMARY As part of the NSF NEES masonry project, quasi-static and shaking-table CMU specimens will be tested out-of-plane and in-plane. In this document, testing setups for quasi-static CMU specimens are reviewed. 1. OVERVIEW OF QUASI-STATIC CMU TEST SPECIMENS NSF NEES masonry testing will include quasi-static testing of six CMU specimens. specimens are described in Table 1.1. Table 1.1 Those Matrix of Concrete Masonry Unit Test Specimens ANCHOR AND REINFORCEMENT Vertical reinforcement ratio is 0.0014 (five #4 reinforcing bars); horizontal reinforcement ratio is 0.0011 (three #4 reinforcing bars and twelve W1.7 wires). W1.7 two-wire joint reinforcement at 16 in. vertically in CMU with W1.7 wire double eyes and pintles at 16 in. horizontally (SDC D) Vertical reinforcement ratio is 0.0011 (two #4 reinforcing bars); horizontal reinforcement ratio is 0.0022 (three #4 reinforcing bars and twelve W1.7 wires). W1.7 two-wire joint reinforcement at 16 in. vertically in CMU with W1.7 wire double eyes and pintles at 16 in. horizontally (SDC D) Vertical reinforcement ratio is 0.0014 (five #4 reinforcing bars); horizontal reinforcement ratio is 0.0011 (three #4 reinforcing bars and twelve W1.7 wires). W1.7 three-wire, ladder-type joint SPECIMEN DESCRIPTION 8-ft wide by 8-ft high LOADING Quasi-static Shaking Table Out-ofInOut-ofInPlane Plane Plane Plane UT UCSD CMU 1 CMU 1 4-ft wide by 8-ft high 8-ft wide by 8-ft high 1 UT CMU 3 UCSD CMU 3 UT CMU 2 UCSD CMU 2 UT CMU 2 (MC) UCSD CMU 2 (MC) Seongwoo Jo (UT Austin) NSF NEES Masonry Testing Setups for Quasi-static CMU Specimens reinforcement at 16 in. vertically with W1.7 cross wires at 16 in. horizontally (SDC E) Vertical reinforcement ratio is 0.0011 (two #4 reinforcing bars); horizontal reinforcement ratio is 0.0022 (three #4 reinforcing bars and twelve W1.7 wires). W1.7 three-wire, ladder-type joint reinforcement at 16 in. vertically with W1.7 cross wires at 16 in. horizontally (SDC E) 4-ft wide by 8-ft high November 15, 2007 UT CMU 4 UCSD CMU 4 UT CMU 4 (MC) UCSD CMU 4 (MC) All specimens use 30 mil EPDM flashing at base that is not self-adhering. All specimens use nominal 8x8x16-in. LWT CMU (C90); ASTM C270 Type S PCL mortar (for the parallel specimens with MC, Type S masonry cement mortar) by proportion for CMU and clay wythes; nominal 4-in. clay units, standard modular (C216, not 100% solid); and ASTM C476 coarse grout by proportion. 2. 2.1 TESTING SETUP FOR QUASI-STATIC, OUT-OF-PLANE CMU SPECIMENS General Description of Quasi-static, Out-of-plane CMU Specimen Testing A typical testing of quasi-static, out-of-plane CMU specimens is shown in Figure 2.1. A test specimen consists of CMU backup (4 ft in plan and 8 ft-8 in. in elevation) and clay masonry veneer (8 ft in plan and in elevation). The specimen will be loaded by a 100-kip hydraulic ram with 9-in. stroke connected to a compressed air-driven hydraulic pump. The distance from the top surface of the base beam to the centerline of out-of-plane support is 8.33 ft. Area loading will be simulated by "whiffle-tree". Figure 2.1 Testing of quasi-static, out-of-plane CMU specimens (8- by 8-ft) 2 Seongwoo Jo (UT Austin) NSF NEES Masonry Testing Setups for Quasi-static CMU Specimens November 15, 2007 Out-of-plane loading system consists of three parts; a loading braced-frame part, a "whiffle-tree" part, and a reaction braced-frame part. Two steel columns, one steel beam, and two steel braces compose the loading braced-frame part, whereas one steel beam, sixty two rectangular steel tubes, and one hundred twenty four threaded rods compose the "whiffle-tree" part. Two steel columns, one steel beam, four steel cables, and twelve steel angles compose the reaction braced-frame part. 2.2 Testing Setup Details for Quasi-static, Out-of-plane CMU Specimens This section describes details of a loading braced-frame part, a "whiffle-tree" part, and a reaction braced-frame part. Especially, the "whiffle-tree" part is checked for vertical load distribution and outof-plane load capacity. The loading braced-frame part consists of two steel columns (W12x58), one steel beam (W12x120), and two steel braces (W12x26). The "whiffle-tree" part consists of one steel beam (W12x65), sixty two steel tubes (two HSS 6x6x3/8’s, four HSS4x3x1/4’s, eight plus sixteen HSS2x2x1/4’s, and thirty two HSS2x2x1/8), and one hundred twenty four threaded rods (four 1" rods, eight plus sixteen ¾" rods, thirty two ½" rods, sixty four ¼" rods). Limit states of "whiffle-tree" are divided into three; steel tube’s flexural yielding, threaded rod’s tensile or compressive yielding, and buckling of the whole "whiffle-tree". Based on 36 ksi of steel yield stress, nominal flexural yielding capacity is 1121 psf, whereas threaded rod’s yielding capacity is 1326 psf. Nominal buckling capacity was calculated with "SAP2000". Half the "whiffle-tree" part was modeled (Figure 2.2) and analyzed, where the model included CMU wythe with thickness 7.625 in. only and clay wythe was ignored. The result for nominal buckling capacity was 1269 psf. All of the three capacities are far above the expected flexural capacity of specimens (349 psf). The vertical load distribution from the "SAP2000" calculation is shown in Table 2.1, which displays essentially uniform load distribution. Figure 2.2 SAP2000 Model for half the "whiffle-tree" part to calculate buckling capacity and vertical load distribution 3 Seongwoo Jo (UT Austin) NSF NEES Masonry Testing Setups for Quasi-static CMU Specimens Table 2.1 November 15, 2007 Vertical Load Distribution in "Whiffle-tree" Row from top 1 2 3 4 5 6 7 8 Relative load 0.319 0.306 0.314 0.307 0.307 0.314 0.307 0.319 The reaction braced-frame part consists of two steel columns (W12x65), one steel beam (W12x120), four steel cables of 1-inch diameter, and twelve steel angles (L5x3x3/8). 3. 3.1 TESTING SETUP FOR QUASI-STATIC, IN -PLANE CMU SPECIMENS General Description of Quasi-static, In-plane CMU Specimen Testing A typical testing of quasi-static, in-plane CMU specimens is shown in Figure 3.1. A test specimen consists of CMU backup (4 ft in plan and 8 ft-8 in. in elevation) and clay masonry veneer (8 ft in plan and in elevation). The specimen will be loaded by a 100-kip hydraulic ram with 9-in. stroke connected to a compressed air-driven hydraulic pump. The distance from the top surface of the base beam to the centerline of in-plane loading is 8.33 ft. Figure 3.1 Testing of quasi-static, in-plane CMU specimens (4- by 8-ft) In-plane loading system consists of three parts; a braced-frame part, a loading beam part, and an outof-plane supporting part. Two steel columns, one steel beam, and four steel cables compose the braced-frame part, whereas two steel beams, two steel pipes, and four threaded rods compose the loading beam part. One column, two rectangular steel tubes, two steel angles, and two steel plates compose the out-of-plane supporting part for stability. 4 Seongwoo Jo (UT Austin) NSF NEES Masonry Testing Setups for Quasi-static CMU Specimens 3.2 November 15, 2007 Testing Setup Details for Quasi-static, In-plane CMU Specimens This section describes details of a braced-frame part, a loading beam part, and an out-of-plane supporting part. Especially, the braced-frame part is checked for in-plane load capacity, in-plane flexbility, and out-of-plane flexibility. The braced-frame part consists of two steel columns (W12x65), one steel beam (W12x120), and four steel cables of 1-inch diameter. It is assumed that columns are hinge-connected to the floor; the horizontal force is assumed to be resisted by two cables only in each direction. The slope of cables is 10/8. Horizontal capacity of the braced frame is 245 kips (Equation 2.1) based on nominal flexural capacity of the W12x120 beam and 114 kips (Equation 2.2) based on nominal tensile capacity of 1-inch cables. f y S 36ksi 163in.3 Mn Pbeam 245kips L L 96in. 4 4 4 8 ft 8 ft Pcable 2 Tn _ cable 2 91.3kips 114kips 12.8 ft 12.8 ft Equation 2.1 Equation 2.2 The total displacement of the braced frame at expected flexural capacity (6.7 kips) of test specimens will be 0.038 in. (Equation 2.3-2.5) and the total flexbility of the braced frame is 0.0057 in./kip. (Equation 2.6) PL3 6.7kips 96in. Equation 2.3 0.004in. 48EI 48 29,000ksi 1070in.4 6.7kips 12.8 ft 12in. P L 2 ft 8 ft 8 ft 2 0.034in. 2 12.8 ft Eeff Aeff 12.8 ft 20,000ksi 0.471in. 3 beam cable total beam cable 0.004in. 0.034in. 0.038in. 1 0.038in. total 0.0057 in. kip K total P 6.7kips Equation 2.4 Equation 2.5 Equation 2.6 The out-of-plane flexibility of the braced frame is 0.0703 in./kip that was calculated with "SAP2000" (Figure 3.2). In the "SAP2000" model, columns were hinge-connected to the floor and fixedconnected to the beam. 5 Seongwoo Jo (UT Austin) NSF NEES Masonry Testing Setups for Quasi-static CMU Specimens Figure 3.2 November 15, 2007 "SAP2000" model to calculate out-of-plane flexibility of the braced frame The loading beam part consists of two steel beams (W12x65), two steel pipes (3½-inch diameter with ¼-inch thickness), and four 1-inch threaded rods as shown in Figure 3.3. With these components and a 100-kips hydraulic ram, only compression loading will be applied to CMU test specimens in each direction. Out-of-plane supporting part consists of one column (W12x65), two rectangular steel tubes (HSS4x3) with ¼-inch thickness, two steel angles (L5x3x3/8), and two 1-inch plates as shown in Figure 3.3. Teflon sheets will be attached to CMU wythe, steel angles, and 1-inch steel plates to minimize the inplane friction resistance from out-of-plane support. Figure 3.3 Loading beam and out-of-plane supporting parts for in-plane testing 6