Sustainable Energy Transition: The case of the Swedish Pulp and Paper Industry 1973-1990 Abstract Through the historical case study method, this paper examines the transition towards renewable energy and increased energy efficiency in the Swedish pulp and paper industry (PPI) during the 1970s and 1980s. Between 1973 and 1990, CO2 emissions were cut by 80 percent in this sector, and this was mainly achieved by substituting biofuels in the form of byproducts from the pulp manufacturing process for oil. This reduction was made possible also through other energy efficiency improvements as well as increased internal production of electricity through back-pressure turbine power generation. Sweden was highly dependent on oil when the first Oil Crisis broke, and the increased oil prices put pressure on the Swedish government and the energy intensive PPI to reduce oil dependency. Of central importance for this energy transition was a highly collaborative strategy of the PPI as well as between this sector and the corporatist Swedish state administration. The Swedish government chose a proactive strategy by emphasizing knowledge management and collaboration with industry along with the substitution of oil with internal biofuels. The transition was driven by the fact that focus was directed towards unutilized potentials in the sector, where a previous waste problem now could be transformed into energy savings and improved energy efficiency. Moreover, energy taxes and subsidies played a major role as policy instruments in the Swedish energy policy of the 1970s and 1980s. Thus, the study illustrates the central role of governments and their ability to push industries into new technological paths through a wide palette of interplaying policy instruments. The results further point at the importance of a more holistic understanding of the interplay between different policies and their impacts in the longer run. Keywords: Energy transition, oil crises, biofuels, pulp and paper industry, Sweden 1 1. INTRODUCTION This paper explores industry and policy strategies to accomplish an energy transition in the Swedish pulp and paper industry (PPI) in the wake of the Oil Crisis in 1973. The Swedish industry structure is energy-intensive and the PPI, which together with the basic metal sector has been a backbone in the Swedish industrialisation from the 1890s and onwards, is the largest energy user. It currently accounts for 45 % of the total industrial energy use in Sweden (SEA 2012: 19). In the European Union (EU) the PPI accounts for 14 % of the industrial energy use (Jönsson 2011), and the Swedish PPI is the third largest energy user in Europe after the German and Finnish PPIs (SFIF 2011). Several previous studies have focused on the Swedish PPI, addressing policy implications and short-term changes of energy efficiency within the sector (e.g. Ottosson and Magnusson 2013; Henriksson et al. 2012; Eriksson et al. 2011), trends in energy performance, shifts in energy use and changes in CO2 emissions over time (e.g. Stenqvist, 2015; Henriksson and Lundmark 2013; Lindmark et al. 2011). Lindmark et al. (2011) report that the biggest reduction of CO2 emissions and shifts in energy carriers of the Swedish PPI occurred between 1973 and 1990. Over this period, the sector cut its CO2 emissions by 80 percent, mainly by substituting biofuels in the form of by-products from the pulp manufacturing process for oil. This reduction was made possible also through other energy efficiency measures, and increased internal production of electricity through back-pressure turbine power generation. Hence, in 1990 the Swedish PPI was a world leader in terms of CO2 efficiency (IEA 2007:194). Still today the energy efficiency of the Swedish (and Finnish) PPI is higher than of other major pulp producing countries such as Brazil, the USA and Canada (Fracoro et al. 2012). From a climate and energy policy perspective, the fuel shift in the 1970s and the 1980s, and especially how the transition was accomplished, should be of great interest for policy makers and industry representatives in energy-intensive economies. The Arabic oil embargo and the increased energy prices in the 1970s had major impacts on the energy-intensive industries and nations’ energy systems as a whole (Kander et al. 2013; McNeill 2000). The oil crises also clearly stimulated major shifts in national energy policies. Industry representatives and policy makers in Sweden and the EU today calls for several strategies and policy instruments which were actually implemented in Swedish industry during the 1970s and 80s. These primarily involve a stronger emphasis on the central state as 2 an important driving force in the energy transition, not the least for enabling knowledge development and network building, as well as for assisting in funding energy-related investments etc. (IVA 2013; IEA 2012). From this perspective, the experiences of the 1970s and 1980s should be of great interest. Moreover, large parts of industry today face a need for modernization and structural rationalization, and this is similar to the situation in the 1970s and 1980s. Finally, the period covered in the article, 1973-1990, can be seen as formative for industrial energy-related R&D of importance to meet the challenges and opportunities faced by the industry sector today. Since a large fraction of the total energy use in industrial societies is embedded in long-lived capital equipment, where it often is a costly, uncertain and slow process to adopt new technologies – stretching over decades when it comes to industrial plants (Rosenberg, 1994) – a post perspective should provide us with a fuller picture of the strategies and their long-term implications. Hence, the objective of this paper is to explore the strategies of the PPI sector to accomplish an energy transition in the wake of the Oil Crisis in 1973 and up to 1990, and further how Swedish policy attempted to reinforce this transition. Specifically, in the paper we: i) investigate how the short and long run strategies of the PPI to change the energy mix were organised and carried out over the studied period; ii) analyse the relationship between the national energy policy on the one hand and the strategies and achievements of the PPI on the other in changing the energy mix; iii) explore eventual interrelations between strategies (of both the sector and authorities) to overcome the parallel energy and environmental challenges in Swedish industry and particularly in the PPI; and iv) discuss what general lessons can be learned from the historical case for efforts by policy makers and industry representatives to increase energy efficiency and phase out non-renewable energy. Below follows an overview of the methods used and other key points of departure. Thereafter we begin the examination, first of the policy developments to be followed by the industry strategies (both inter-firm and firm-individual strategies) undertaken to accomplish the transition. In the final sections of the paper we discuss our findings. 2. KEY POINTS OF DEPARTURE 3 We use the qualitative historical case study method since it allows lessons to be drawn from post-industry and policy strategies. According to Meadowcroft (2011), much can be learned for sustainable transitions “by examining […] earlier transitions […] as well as ongoing and historic struggles over issues of the environment and sustainable development” (Meadowcroft 2011:75). Several previous, however almost exclusively quantitative, studies focus on the changes in energy use of the sector since the 1970s (e.g. Stenqvist 2015; Henriksson et al. 2012), with few attempts to use qualitative methods to analyze in more detail the strategies and instruments contributing to this development. Even so, it has been argued that a more disaggregated level of analysis is particularly needed to understand knowledge formation in the PPI (Laestadius 1998). 1 One important exception on the Swedish PPI is a study by Ottosson (2011), which however “only” focus on the development from 1986 and onwards, and also adopting a broader perspective than in the present study. Also Stenqvist (2013) has some qualitative elements in his analysis, but he too focuses on developments only from the mid-1980s and onwards, i.e., a time period during which a great deal of the energy transition in the wake of the oil crises already had been accomplished. Thus, while the existing research has provided a relatively good understanding of the outcomes of the industrial energy transition in Sweden since the 1970s, the present study attempts to understand at greater depth what made these outcomes possible. The Swedish case study was conducted through qualitative analysis of mainly first-hand sources, such as: i) policy documents (reports, program descriptions, Government Bills etc.) from Swedish authorities (e.g., the Swedish Energy Agency, Ministry of Industry, Energy Commission, Delegation for Energy Research, and SIND); ii) individual company’s annual reports; iii) articles in the main journal of the Swedish PPI (Svensk papperstidning, SP); iv) reports and committee minutes from industry-wide organizations (Stiftelsen Cellulosa- och Pappersforskning; Svenska Cellulosa- och Pappersbruksföreningen), where much of the latter is archived at the Stockholm Centre for Business History. The case study is also based on complementary secondary sources from the Swedish social science literature (e.g. Vedung 1982; Sörlin 2006; Rothstein 1992; Lewin 2002; Marklund 1994). 1 Laestadius (1998) relates this to the special character of the knowledge formation process in the PPI, where there are less of “analytical development activities”, which normally is what counts as R&D, and more of “synthetical development activities”, where the building and designing of systems through integrating components into complex wholes are what matters. Thus technology level and knowledge formation in the PPI can only marginally be measured in the form of R&D investments. 4 Governments have major impacts on businesses, and the ways in which they define and approach problems and possible solutions. However, corporate strategies diverge between countries due to different institutional settings (e.g. Mikler 2009; Gunningham et al. 2003; Wallace 1995). Thus, during the energy crises, Sweden proved major differences to, for instance, the USA in business-state relations due to different institutional settings, with a tendency of adversarial relations in the USA and a model of political cooperation and active state intervention in the market taking place in Sweden (Hall and Soskice 2001). The corporatist state administration constituted a main strategy of the Swedish government throughout the 1930s up until the 1970s. An important aim was to address social and welfare issues (Rotstein 1992; Lewin 2002). This further included joint research institutes with the purpose of strengthening the competitiveness of Swedish industry. For instance, in the mid1940s, the Swedish state established the Swedish Pulp and Paper Research Institute (STFI) in collaboration with the PPI to pursue research on forest products (Sörlin 2006). At the same time as the Swedish society faced the energy crises it also experienced a green reconstruction driven by a new environmental regulatory framework enforced in 1969. Also in this context the Swedish state administration relied on business-state relations built on cooperation and trust. Important new arenas for collaboration and research on the green reconstruction were the state-industry funded Institute for Water and Air Protection (IVL), founded in 1966, and the Forest Industries’ Water and Air Pollution Research Foundation (SSVL), founded in 1963. SSVL was founded by the forest industry alone, however partly funded and represented by state agencies (Bergquist and Söderholm 2011). Through these new arenas, extensive amounts of information were developed and exchanged between the environmental authorities and industry actors. Swedish environmental regulators based this collaborative and even consensus-seeking policy style on the view that rational and balanced decisions could only be reached when each party knew and understood what the other wanted (Lundkvist 1977). Also within the Swedish PPI there has been a long tradition of collaboration in green R&D, and this in fact started already in the early 20th century within industry-wide organizations. From a business perspective we can understand it as a need to share the costs and risks associated with such pioneering development (Cortat 2009). Previous research has shown that this collaborative tradition of the Swedish PPI, in combination with the consensus-seeking state administrative strategy, underpinned the successful shift to greener technologies in the 5 sector over the 1970s and 1980s; environmental investments in the sector rendered considerable emission cuts (Söderholm and Bergquist 2012). This is in turn consistent with Mikler (2009), who suggests that information-sharing and collaborative market models, in contrast to more liberal market models, tend to foster more proactive green strategies. Previous research also indicates that the collaborative green R&D tradition of the Swedish PPI is not general for the sector as such, but likely something more related to the emergence of diverse national models (Bergquist and Söderholm 2015). In the green transformation of the Swedish PPI during the 1970s and 1980s, there were even situations where environmental regulations increased not only the environmental performance of the PPI but also its’ economic performance by directing focus to unutilized efficiency potentials (Söderholm and Bergquist 2013), i.e., being consistent with the strong version of the so-called Porter hypothesis (Porter and van der Linde 1995). Below we will focus on the strategies of the Swedish PPI in changing its energy mix and use, and the relation between the energy policy and the strategies and achievements of the PPI in this regard. The tradition of industry-wide collaboration in green R&D within the sector motivates us to mainly focus on the industry level. Networking within the same industrial sector has further shown to be important also for effective energy management (Thollander and Ottosson 2008; Johansson 2014). Below we start by examining the policy strategies of the Swedish state administration. 3. ENERGY POLICY DEVELOPMENTS POST 1973 The oil crises caused major shifts in the energy policies of a number of Western governments, and Sweden was no exception. Energy policy was not an independent policy field in Sweden prior to the oil crises, but it saw a period of rapid expansion from the mid-1970s, and onwards embracing all sectors in the economy, from transport to households and the industry. A few energy issues had been integrated with industrial policy already before this, but then primarily with the goal to ensure cheap energy for the industry as well as a favourable balance of trade and energy security in the case of international conflicts (Vedung 1982). Despite the presence of big hydropower reserves in Sweden (and the lack of significant oil or coal resources), oil accounted for as much as 72 percent of the national energy use in the beginning of the 1970s. This made the Swedish economy heavily dependent on imports of fossil fuels (Schipper et al. 1994). Thus, after the threat of an acute energy supply crisis in the first quarter of 1974, a 6 central short-term policy goal for the Swedish government was to prevent a deteriorating balance of payments and reduce the dependence on oil. As the Swedish industry accounted for a large part of oil use and thus had major impacts on the national energy system and balance of payments, an industry-related energy policy debate was soon initiated (Regestad 1977). As during past energy crises (e.g., in 1945), a committee, the Energy Program committee, was appointed by the government to prepare a proposal for a new R&D program. Deadlines were tight and when the committee presented its proposal in 1974 (Ministry of Industry, 1974), which after that came to form the basis for the government Energy programme (Government Bill 1975:30), it constituted the largest public civil R&D effort in Sweden so far. From a research-organizational perspective the program represented a new approach, i.e., an attempt to coordinate an interdisciplinary and a multi-sectorial commitment. For this reason a total of five different government agencies were responsible for various parts of the programme. These were: Swedish Board for Technical Development (Styrelsen för teknisk utveckling, STU); Transport Delegation (Transportdelegationen, TFD); Swedish Building Research Council (Svenska Byggforskningsrådet, BFR); National Energy Administration (Nationella Energiadministrationen, NEA); and Energy Research Board (Energiforskningsnämnden, EFN). Research, development, prototype and demonstration plants (PoDs) constituted important features in this industry-focused energy policy, and government support for R&D was considered of key significance. The risks faced by individual companies when taking on expensive, long-term projects were perceived too high, and without government support the necessary development of alternative energy technology could be blocked. The National Board for Industrial Development (Statens Industriverk, SIND) was notified means for the funding of PoDs (Wittrock and Lindström 1984; Marklund 1994). The industry was very much in focus for the new energy policy initiatives. Thus, 20-25 % of the Energy programme’s resources were each year allocated to individual companies, research institutes and universities to deal with industry-related energy issues. Subsidies were given both to process measures and PoDs (Marklund 1994:140ff). In the 1970s, most of the industry-focused funding was directed to research institutes and private companies, where the PPI received the largest chunk of the subsidies. For instance, during the state budget period 1975/76, 37 % of the subsidies to PoDs went to the PPI. The chemical industry came in second place and it received a corresponding 23 % (SIND 1978:2). However, over the 1980s, the universities’ share of industry-focused funding increased greatly whereas the share 7 allocated to private companies was reduced to almost nothing. This was in line with the governmental policy of the late 1980s, leaving a greater share of responsibility to industry in dealing with development activities within the energy technology area. The first Energy programme ran for three years where after new energy programmes were initiated every three years during the 1970s and the 1980s. 2 In parallel, other policy programmes with an energy focus were also initiated, such as the Oil replacement programme 1980-83 and 1984-87; the Investment programme 1983-84; the Fuel environment fund 198387; the Technology development programme 1986-88; the Energy technology fund 1988; and the Technology procurement programme for electrically efficient technology 1988-1993 (Marklund 1994). In parallel, additional studies with a focus on energy-related R&D were performed by e.g. SIND and STU, and the challenges facing the PPI attracted a lot of attention also during the 1980s (SIND 1976:3; SIND 1983:2).3 Through the funding and inquiries the government authorities exchanged information on energy issues with individual firms and central industry organisations of the PPI. Thus, the authorities knew of and could list a number of on-going energy-related development projects of the PPI, such as related to the bleaching stage4 and the technology to increase the drycontent of the black liquor in the recovery boiler. The government’s perception was that it was only through long-term R&D work and efficient allocation of direct support from subsidy-granting organizations that significant energy gains could be achieved in the PPI (Swedish Ministry of Industry 1977b; SIND 1976:3 and SIND 1977:6). On the whole, there has been a strong believe in research, development and demonstration as engines of change in the Swedish energy policy, and the per capita spending on research, development and demonstration (RD&D) has been fairly high in Sweden relative other IEA countries (Nilsson 2 One example is the 1981 program (Government Bill 1980/81:90), focusing on incineration technology, new electrical production technology and biofuels. This programme had the biggest budget so far, i.e., SEK 1400million (USD 280 million). 3 The state-owned energy company “Vattenfall AB” in the end of the 1980s further conducted the rather comprehensive Uppdrag 2000 (Mission 2000) -project on energy efficiency. The aim was to, primarily through full-scale experiments in reality, make a realistic assessment of how much electricity that could be saved in society (www.vattenfall.se). 4 The PPI conducted extensive R&D work on bleaching with oxygen during the 1960s and early 1970s, both within industry-wide research institutions and in R&D labs of individual companies, such as the MoDo Group. This technique, which was established at Swedish mills in the late 1970s and early 1980s (quite early from an international perspective), reduced the lignin content in the unbleached pulp by half, and the released organic substance could instead be used for energy production. In this way the oxygen technique was an important energy-efficient as well as emission-reducing measure for the industry. See Söderholm and Bergquist (2013). 8 et al., 2004). This was particularly the case during the 1970s and the early 1980s, but also energy taxes and fees played a major role in the Swedish energy policy during this period. Apart from the strong focus on RD&D within the energy technology area, a general increase in energy efficiency and expanded nuclear power programs for electricity production represented accessible and preferred strategies for the Swedish government. However, another long-term governmental strategy, and in part overseen in previous literature, was the policy for the increased production and use of renewable energy, preferably biofuels. Later, when the resistance to nuclear power increased as a reaction to the incident in Harrisburg in 1979, and Sweden decided to phase out nuclear power, bioenergy got an even bigger role in the Swedish energy policy.5 The focus on bioenergy in Sweden was in part reflected in the design of the country’s energy taxes. Thus, whereas taxes and fees on coal and oil were raised, domestic fuels, such as forest fuel and peat were instead subsidized through the Oil replacement fund. Fuel choices were further regulated through the new Solid Fuel Act, which, for instance, contained clear directives to municipalities to increase the use of domestic fuels in local energy planning (SP 1982). As the energy policy increased the interest in wood incineration the PPI feared that the practically accessible quantities of forest fuels would be over-subscribed, which in turn could threaten the cheap access to raw materials for the sector (SP 1982; Wohlfahrt 1982). However, soon the forest industry itself began to gather and utilize forest fuel in terms of forest waste and small timber. This occurred on a broad front in the early 1980s, and basically all companies with forest assets started such activities. Some companies also prepared for peat production (Axelsson 1983). The investments (see also section 4) gained returns, and a large part of the reduced use of oil in the 1980s could be achieved by an increased use of forest fuels. Between 1983 and 1995 there was a 25 % increase in forest fuel use (SEA 2000: 33ff). As a consequence of the fear of shortages of wood but also as a way of increasing energy efficiency, both the authorities (Swedish Ministry of Industry 1977b) and the PPI (Ekheimer 2006) further worked for an increased use of recycled paper in pulp production. The energy use for the production of pulp from recycled paper was only one-fifth of the energy needed for making mechanical pulp from virgin wood. Alongside with improved methods for 5 Policies to phase out fossil fuels in favor of bioenergy concerned all sectors, and there were even long-term ambitions in the 1970s and 1980s (although never realized) to phase out petroleum as motor fuel with methanol made of organic substances. For the Swedish case, see Vedung (1982) and Mårald (2011). 9 removing ink and other contaminants, such as plastic from the recycled paper, an increase in the use of recycled paper was made possible (Swedish Ministry of Industry 1977b). Thus, whereas recycled paper was not used at all in Swedish pulp production prior to 1975, it came to be an important raw material. The introduction in 1975 of a compulsory collection system for old newsprint from the households was also a key prerequisite for this development (Ekheimer 2006). 4. BUSINESS STRATEGIES TO ACCOMPLISH ENERGY TRANSITION In this section we examine the strategies of the Swedish PPI to accomplish the energy transition. First we present some statistics over the development and some background to the choice of strategies. Thereafter (in sections 4.2-4.3) we examine the strategies from an interfirm- and private company levels, respectively. Figure 1 illustrates the change in the energy mix of the Swedish PPI in the wake of the first Oil Crisis in 1973. As can be seen, the largescale substitution away from oil took place during the 1970s and the 1980s, and it was mainly achieved through increased use of internal bio-fuels (BIOint). Oil inputs were reduced by approximately 20 TWh if we compare the year 1973 with 2006, while the use of internal biofuels increased by 30 TWh. The total energy use stayed relatively constant and varied between 60 and 70 TWh (i.e., 216-252 PJ) (SEA 2000: 33). The reduction in oil inputs was, however, not always a continuous process. The substitution was most significant between 1973 and 1984. While oil inputs were reduced in the PPI we can also see an increased use of electricity from the early 1980s and onwards. This was mainly due to the growth of the more electricity intensive mechanical pulp production (as compared to the otherwise dominating Kraft pulp production6). Wood is however exploited better in mechanical pulp production, and as wood was relatively cheaper in competing countries, such as North America, mechanical pulp production was considered more competitive. 6 Kraft pulp production implies that strong, unbleached pulp is prepared according to the sulphate method. 10 Fig 1. Energy mix in pulp and paper industry (TWh) 1973–2006. BIOext is the bio-fuel inputs from other sectors and BIOint is internal (byproduct) bio-fuels (see Lindmark et al. 2011). The experiences further show overall improved energy efficiency within the sector throughout the period; although the sector’s total energy use stayed relatively constant, pulp production increased by 70 % (or 2,7 million tonnes) and paper production by 127 % (or 5,5 million tonnes) between the years 1970 and 1998 (SEA 2000: 33). In the 1970s and 1980s, this process of improved energy efficiency coincided with an on-going structural change in the industry, i.e., towards fewer and larger production units and an improved ability to take advantage of economies of scale (Järvinen et al. 2012). In 1972 there were 66 paper mills and 96 pulp mills in Sweden. The corresponding numbers for 1998 were 50 and 46, respectively (SEA 2000: 33). The concentration of production units allowed, among other things, a higher degree of integrated pulp and paper production where the energy intensive step of drying the pulp (at the pulp mill, only to dissolve it again at the paper mill) was avoided. This structural change is however insufficient as main explanatory element of the transition as the fuel switch from oil to biofuels did not require that large investments. 7 Thus, boiler capacity was expanded on solid fuel boilers, typically bark boilers, at the expense of oil boilers, and investments were made in bark presses and later in bark dryers to increase incineration capacity. Moreover, the dry-content of the black liquor in the recovery boiler was increased and the quantity of fuel to the liquor system was increased through the introduction of the oxygen bleaching technology in the late 1970s. Organic material that previously had gone to 7 Neither in the period 1984-2011, structural changes impacted greatly on the energy use of the Swedish PPI (Stenqvist 2013). 11 runoff in the bleaching process now returned to the liquor system (Eliasson 2014; Swedish Ministry of Industry 1977b: 117-131). 4.1 Different strategies to decrease the external need for energy In 1974, the cost for external energy in the form of electricity and fuel constituted as much as 12 % of the Swedish PPI’s total production costs; this can be compared to 4.1 % for all manufacturing industry in Sweden the same year (Swedish Ministry of Industry 1977b:38ff). Thus, energy issues came to the forefront for the Swedish PPI on a different scale than had been the case before, and the goal was to, as far as possible, free the sector from the oil dependence to the advantage of a more economically secure energy source (Norrström 2013). Different options were available and debated within the sector as a direct response to the first oil crisis. The option to simply increase the use of coal was discussed and emphasized by some industry representatives. Still in the early 1980s, several paper mills even renovated and made new investments in boilers to replace oil with coal. Most of the sector however found the related costs too high, in part since the use of coal would require expensive scrubber (abatement) systems (Sundblad 1977). The Swedish PPI instead early on chose to invest heavily in replacing oil with domestic fuels (black liquor, bark, forest fuel and peat) in parallel to improving secondary heating systems and reduce steam consumption, such as by investing in more presses, wires etc. in the drying/paper machines (Eliasson 2014). The replacement of oil with electricity was, if technically possible, not economically justified for the PPI (Eliasson 2014). It was furthermore considered more difficult to reduce the electricity use than the use of heat , in part because electricity use was divided into a large number of relatively small units (Norrström 2013). However, it was believed that the external need for electrical energy could be reduced through increased back-pressure turbine power generation. 8 In 1973, the sector already produced about one-third of its needed electrical energy this way, and the possibility to increase production further was considered great. Consequently, managers and researchers of cellulose technology emphasized the benefits of government support in this area. Moreover, the Swedish Cellulose and Paper Mill Association (SCPF) appointed a working group to inventory the potential for expanded back-pressure turbine power generation (Sundblad 1977; Hartler 1978). In fact, for competitive reasons the 8 Back-pressure turbine power generation: when electrical energy is produced by means of available temperature fall in plants that use steam. The PPI uses a lot of high pressure temperature steam. Without the generation of electricity through back-pressure turbine power the sector´s dependence on imported fuel would have been considerably greater (Rydin 1980). 12 sector needed to increase the wood yield and refine the pulp, which over time required increased electricity use (see also Figure 1). Thus, access to electrical energy at reasonable prices was decisive to the sector, and beyond what the sector would manage to produce itself. However, the price of external electricity would turn out to be kept low in Sweden, at least during the 1980s and early 1990s.9 4.2 Inter-firm initiatives To manage the new energy-related challenges the Swedish PPI (industry-wide) appointed a standing Energy committee consisting of 12 members from among management and technical personnel within the sector. This occurred already in 1973. A major objective of the new committee was to encourage the development of energy saving/efficiency measures with improved mill performances built-in. Other objectives included the collection and diffusion within the sector of information about such development, and the appointment of representatives to investigate special subjects and to represent the industry in public bodies and investigations. The committee further promoted the interest of the sector in governmental energy policy processes, and assisted firms in compiling grant applications (Marklund 1994:143-44). Eventually the committee, backed up with financial support from the government, also engaged in training programmes to which companies could send their personnel for technical training in energy issues (Axelsson 1982). After a few months the committee had compiled a list of development projects that were already running within the sector, and were of such kind that the government was expected to be willing to support them. These concerned, for instance, expanded back-pressure turbine power generation, the incineration of bark and other forest waste, and the possibility of exploiting gas produced through the incineration (SP 1982; PPRF 1973). The projects were conducted at the inter-firm (sector-wide) and partly state-industry collaborative R&D platforms that had been established already in the 1940s and the 1960s, then with the primary purpose to pursue research on forest products respectively the environment (i.e., STFI and the Forest Industries’ Water and Air Pollution Research Foundation (SSVL)). There was thus really no need to establish new industry-wide R&D arenas as the existing arenas and partly also previous R&D projects could be reused for and/or oriented towards energy-related R&D. 9 In the 1970s, a small number of large electric utilities dominated the Swedish electricity market, and these were in the midst of investing in nuclear power and thus had to secure a continued market for electricity. Largely these utilities kept down the price of electricity whereas the use of electricity increased exceptionally in Sweden compared to other European countries, especially in the 1970s and the 1980s (Högselius and Kaijser 2007). 13 Only a few years later, in 1977, no less than 50 new energy projects had been started or proposed within the sector. Those involved 37 energy conservation- and 14 energy generation projects, most conducted and proposed in collaboration between organisations closely associated with the sector, such as STFI, SCPF, and the Steam Boiler Association (Ångpanneföreningen). This mobilization involved development projects at various stages. Initially it concerned projects that gave immediate results, such as go-through procedures and to learn to “think” more in terms of saving energy. Simply by making sure that all instruments and processes functioned optimally, 10 % reductions in energy use could be achieved (Robertsson 1975; Rydin 1980). In the medium and long term the mobilization concerned projects aimed at changing, improving and developing new technology for the purpose of increased energy efficiency. Development projects were conducted also together with universities and research institutes outside the sector, for instance the Thermal Engineering Research Institute (Värmeforsk) (Marklund 1994:143 reference no 28). Another proactive strategy of the sector as the universities’ share of the industry-focused public funding increased over the second half of the 1970s, was to provide relevant university departments with a list of more than 30 (for the PPI) pressing energy-related research projects. The university departments were encouraged to apply for subsidies for the projects from different sources of public funding (Wohlfahrt 1977). Individual companies contributed to the projects typically by developing and testing new machinery and new processes in full scale, but to some extent also through conducting applied research. As the government allocated significant subsidies for prototypes and demonstration plants, such activity further increased greatly. New processes and technology on a factory-wide scale could be subsidised by as much as 50 % (Sundblad 1977; Regestad 1977). In this way knowledge of energy efficient technologies and processes was diffused within and beyond the sector. However, other activities focused exclusively on collecting and spreading knowledge, and often managed to accomplish this successfully. For instance, the Energy committee regularly, about every five years between 1974 and 2001, had performed energy studies (including statistics) of all Swedish P&P manufacturers (e.g. Wiberg 1974). These results were widely diffused within the sector whereby individual mills could compare their 14 energy performance with other mills. Another project initiated by the committee investigated best available technology in the manufacturing of four standard grades, i.e., in modern kraft liner mills, tissue paper mills, sulphate mills for bleached commercial pulp and in newsprint mills. By accounting in this way for what was practically achievable for modern mills, the committee wanted to produce a data foundation that could serve as a practical handbook for technicians in the industry (SP 1975; PPRF 1973). The Steam Boiler Association was commissioned to conduct the model mill study which resulted in four role-model books – one for each primary type of mill – for energy optimizations in existing and projected mills (Jönsson 1977a; 1977b). One representative of the sector bears witness of the importance of the regularly performed energy studies (including statistics) and handbooks for the energy transition in the PPI. By making information of the best-available energy saving measures available to all mills, a company could bench-mark its own energy use and at the same time receive the tools to, if desired, basically develop a model factory (in terms of energy use) with the best pieces across (Norrström 2013). In addition, in 1974 SCPF appointed a special working group with industry professionals to conduct an inventory over which projects aiming for energy savings/efficiency which were considered extra urgent by the sector. The inventory was thereafter continuously updated and published in catalogues issued within the sector every second year (Marklund 1994:143-44). These are all illustrative examples of the open and well-structured exchange of information and R&D collaboration between companies within the PPI, which had been established also when it comes to the parallel environmental adaptation of the sector. Early on the comprehensive information-exchange and collaborative platforms of the sector meant that it developed a quite purposeful policy on energy savings/-efficiency, also in terms of promoting the interests of the sector in the governmental energy policy process and in obtaining grants. For instance, the work was very well adapted to STU’s grant policy (Marklund 1994:144). From a policy perspective the collected information further formed a valuable knowledge basis for the Energy program. 4.3 The individual companies In this section we focus on the individual company level, i.e., the level where the investments underpinned by the above-described knowledge diffusion takes place. In the wake of the first Oil Crisis in 1973, focus soon was on energy and environmental issues in the research laboratories of both manufacturers and machinery suppliers in the PPI, and this focus was 15 maintained during the 1980s. Basically it was about making a better use of resources with regard to energy and fibre raw materials (SCA 1974; STORA 1981). Opportunities to achieve environmental and energy gains were greatest in parallel to renovation and new construction. Thus, in 1974, a renovated mill of the company Stora Group managed – while at the same time expanding its production – to reduce the annual consumption of oil from about 63,000 m3 to 38,000 m3 (630 to 380 GWh) and the annual need for electricity supplied from outside from 200 GWh to 120 GWh. This was in part achieved by technical measures, such as through increased incineration of black liquor and bark, and increased generation of backpressure turbine power (STORA 1974:34-35). The mill further joined all Scandinavian manufacturers of newsprint, and agreed on reducing the long-established standard weight for newsprint from 52 to 49 grams per square meter. This measure was well received by the customers in the market, which soon came to demand even thinner grades (STORA 1974:10). Although 60 % of the total fuel requirements of the sector already were met by black liquor and bark in the mid-1970s (SMI 1977b), the interest in biofuel continued to increase over the 1970s, together with work for improved heat economy. Thus, for the company SCA in 1981, the energy ambition was to transform low-value waste heat in various processes to high-value heat for reuse, and also to expand the supply of waste heat to municipal district heating networks. The strategy was also to increase the use of forest waste and peat. The company had already come a long way with the development of systems for collection and transport of forest fuel. There were also large peat assets on company land waiting to get extracted if only extraction methods and dewatering technology could be further developed. This work was ongoing in 1981. SCA further counted on a continued transition to mechanical pulping that offered higher yields although it was noted that this would involve increased electricity use. The company however assumed that Sweden would continue to have good access to electricity at an internationally competitive price (SCA 1981:17). In this respect, the nuclear program was considered important. In 1983, the Stora Group established that since the mid-1970s, extensive energy efficiency/saving measures had been undertaken at the company’s mills. Fuel use had been reduced significantly and oil had been replaced by other fuels. Of particular importance in this respect was the transition to solid fuels. In its annual report of 1983 the company reported that it had been proven economically feasible to utilize forest waste in the form of branches and tops that normally had been left behind after cutting. Such fuel was now to some extent supplied to the 16 mills. Likewise, solid fuel-fired boilers had recently been put into use at two mills. The boilers, which could be fired with either coal, forest waste, bark or peat, was to be partly fired with large quantities of bark that were stored at the mill sites as waste from previous pulp production. The company soon noted that the new boilers contributed with significant reductions in costs and oil used; the two mills saved 50,000 respectively 80,000 m3 (500 and 800 GWh) of oil annually and between 1979 and 1983, the STORA Group’s total use of oil in turn decreased from about 140,000 to 25,000 m3 (1400 and 25 GWh).10 The company further calculated that per thermal unit, the average price of solid fuel amounted to about half the price for fuel oil (STORA 1983). The economical boilers were likely partly financed by government subsidies as the Stora group received a total of SEK 9.4 million (USD 1.9 million) in subsidies for energy-efficiency measures in 1981 (STORA 1981). Energy efficiency measures at the mills of the STORA Group also included cooperating with municipal energy works for heat deliveries (STORA 1983). At first there was a general concern within the sector that the on-going greening of the industry would imply increased energy use (STORA 1973: 13). Also the Swedish Minstry of Energy was in the 1970s concerned that this was a possible obstacle in the energy saving/efficiency efforts of the PPI (SMI 1977a). However, instead a ‘win-win’ situation would apply from the transition from oil to internal biofuels as this meant both heavily reduced emissions of, for instance, CO2 emissions and the overcoming of a previous waste problem, i.e., of bark, which earlier had to be stored and thereby caused environmental problems at the site. This win-win situation related to energy- and environment efforts emerged since both challenges concerned the improved use of resources with regard to energy and raw materials; this would soon become generally known in the sector. For instance, in 1974 the Stora Group invested in a new paper machine, which was operated based on recycled paper instead of wood as raw material. After it had been in use for some time the company concluded that the machine not only contributed with environmental gains but also involved halving the mill’s energy use (STORA 1974: 34). In the mid-1980s, a pulp mill within the MoDo Group with the goal to cut emissions of Biochemical Oxygen Demand (BOD) in turn invested extensively in a bioenergy plant according to the recently developed Anamet method. Except for reducing the emissions of BOD7, from 45 to 6 tons per day, the new method also helped to reduce oil use by about 40 % from producing methane gas (Söderholm and Bergquist 2013). 10 Except from paper mills the STORA group also comprised of a copper mill. 17 5. Discussion Through the qualitative historical case study method we learn that the strategies of the Swedish PPI to accomplish the energy transition observed by, among others, Lindmark et al. (2011), in the wake of the oil crises, involved industry-wide energy inventories together with knowledge development and diffusion. A key feature of the related R&D work was the way it mainly was organized and carried out in industry-wide collaboration. The knowledge development involved development projects at various stages, from making sure that all instruments and processes functioned optimally to improving and developing new technology for the purpose of further energy savings. The change of the energy mix was in turn concerned with improved utilization of raw materials and energy efficiency, where the potential for improvements proved to be comprehensive. The interrelation between the increased energy efficiency and parallel disposal of waste (bark and newspaper) and emissions (e.g., CO2, organic substances and elemental chlorine) further illustrates the dynamic nexus between energy and environmental challenges. Hence, while phasing-out oil use several environmental problems could be addressed simultaneously. The Swedish PPI case at the same time illustrates that when businesses enter new technological and more sustainable production paths it is complex and not always intentional from start. Thus, in phasing out oil the sector reduced its emissions of CO2 considerably even before the concerns about climate change had been raised on the global agenda. Even though Sweden later on become a frontrunner in terms of climate policy and introduced on the world’s first CO2 taxes, this was introduced only in 1991. Much of the basic knowledge to generate energy from burning internal organic residual products and through back-pressure turbine power generation was already known before the oil crises. However, as the oil price was low and stable before the 1970s, there were few incentives from an industry perspective to explore this further, and also from a policy perspective to support such development. This sheds important light on the dynamics between the price developments of different energy carriers and the development of more sustainable production processes; it relates to the strong version of the Porter hypothesis essentially arguing that ‘properly-designed’ environmental regulations, such as market based instruments 18 like pollution taxes, may not increase only the environmental performance but also the economic performance of industries by directing focus to unutilized potentials. If a high and unstable oil price was the central driving force behind the energy transition, the already established infrastructure for collaborative R&D projects in the Swedish PPI certainly boosted and speeded up the transition. Effective collaboration had hitherto been built up by the industry around environmental and efficiency issues, and now it was a short step to collaborate also on energy issues. Thus, already in 1973 the sector established a new industrywide collaborative arena, the Energy committee, which due to the governmental R&D focus largely focused on collecting and diffusing knowledge on old and new energy-related R&D projects in the sector, many in collaboration with research institutes, universities, consultant companies and equipment suppliers outside the PPI. In this way invaluable knowledge on cutting-edge technology was diffused within and beyond the sector. However, since the fuel switch did not necessarily mean that complex technology or large investments, it is also reasonable to assume that the regularly performed energy studies (including the generation of statistics) and diffusion of handbooks also were important as sources of information and thus constituted a key driving force behind the transition The collected knowledge was further purposefully used by the sector to promote its interests in the governmental energy policy. Only after a few months in operation the committee had compiled a list of development projects that were already running within the sector and that were of such kind that the government could be expected to be willing to support them. The governmental energy policy of the 1970s in turn affirmed the R&D-related information exchange with the PPI as it formed a valuable knowledge basis for the government and its many R&D programs launched within the energy policy framework. The government strategy to support R&D through a number of R&D programs and R&D directed funds presupposed a (as well as was certainly reasoned by then already established) transparency and insight into the industry’s needs and prerequisites. The state-industry collaboration was close at hand for the Swedish cooperative state, and the collaboration had recently been deepened by the ongoing green reconstruction of industry. In addition to R&D collaboration and information exchange, the government’s strategy to substitute domestic biofuels for oil by subsidizing domestic forest fuels and peat formed a more general influence on the chosen strategies of the PPI, as well as the fact that environmental gains and energy efficiency often went hand in hand for the PPI. 19 6. Conclusions and Policy Implications Industry-wide and state-industry collaboration and related information exchange boosted the energy transition of the Swedish PPI on several levels, from R&D to purposeful energy policy and an opportunity for mills to benchmark their energy use, and we can assume that the combined impact was important, that the transition otherwise would have been more protracted and the substitution of oil by biofuels less obvious and slower. Through the R&D subsidies the central government coordinated knowledge production for the transition to come about. Also energy taxes and fees played a major role in the Swedish energy policy of the 1970s and the 1980s. Thus, the Swedish case illustrates the central role and ability of central governments to push industries into new technological paths through a wide palette of interplaying policy instruments. And related to Swedish and EU energy policy today – which often calls for the central state to take on a more active role for knowledge development and network building – most of the institutional framing is in many respects still in use and no other actor but the central government has the legitimate power to govern society through the different policy instrument. There is likely no other actor equally suited to coordinate knowledge production in collaboration between public and private actors at different levels of society. When it comes to collaboration in industry sectors, the Swedish PPI had already discovered the advantages of pooling competence along with costs and risks within the sector in connection to green technology development. The government strategy to support R&D through a number of R&D programs and R&D directed funds, such as subsidies for prototype and demonstration plants, however reinforced the rationale for the sector to continue in this direction. This bigger picture of the Swedish energy policy and energy transition of the PPI implies that rather than focusing on the impacts from individual policy instruments, such as energy taxes, it should also be important with a more holistic understanding of the interplay between different policies and impacts in the longer run, such as on technological development. Large parts of today’s industry face a need for modernization and structural rationalization, which is similar to the situation in the 1970s and 1980s. 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