Fluxgate Magnetometer Core Technology Demonstrator A NASA Cubesat Launch Initiative Proposal from the Columbus Space Program Contact Information: Columbus High School PI: Luther Richardson 1700 Cherokee Avenue Columbus, GA 31906 (706) 888-3124 astro@mit.edu Fluxgate Magnetometer Core Technology Demonstrator Proposed by the Columbus Space Program, a co-curricular science and engineering organization housed at Columbus High School CubeSat Mission Parametes Mission Name FluxDemon Sat Mass Cube Size 1.3kg 1u Desired Orbit Altitude Inclination CubeSat Project Details Focus Area(s) (e.g. science, technology,educa tion) Technology, Education Student Involvem ent Yes or No Yes Acceptable Orbit Range NAS A Fundi ng Yes or No No 600 km 50 deg 550km – 650km 400 km @ 51.6 degree incl. Acceptable – Yes or No No Sponsoring Organizatio n(s) Organizat ion Columbus Space Program, AMSAT Readiness Date Desired Mission Life July 2017 5 years Collaborati ng Organizatio n(s) List Prime Photonics Internatio nal – Yes or No No Points of Contact Mission PI (Overall Systems Engineering, Science & Education Plan) Organization Columbus Space Program / Columbus High School / AstroSystems, LLC Name Luther Richardson Title Program Manager of CSP / Science Teacher / Chief Scientist Address 1700 Cherokee Ave, Columbus GA 31906 Phone 706-888-3124 Fax 706-748-2546 Email astro@mit.edu Engineering POC Organization AMSAT Name Jerry Buxton Title Address Phone Fax Email Payload Technical POC Organization Spatial Microsystems Name Keith Warren Title Chief Engineer Address Phone Fax Email Organization Name Title Address Phone Fax Email John Klingelhoeffer Proposal Abstract: FluxDemonSat proposes to advance the TRL level for NASA research class magnetometers with a new type of core material. Besides being a technology demonstration mission, this satellite will also have an education plan that uses an existing network of schools and teachers sponsored by NASA. Proposal Detail: The proposed FluxDemonSat mission has a technology and education prime focus area and a secondary focus area in science. The focus areas are outlined below in the mission objectives table with alignment with NASA Strategic Goals (FY2014) in orange text. Primary Focus Area Objectives M1 (Technology) Advancing the TRL level for the new type of core for fluxgate magnetometers will increase availability of research class magnetometers. (NASA SBIR Proposal #11-2 S1.06-8828 copy in Appendix) Objective 1.7: Transform NASA missions and advance the Nation’s capabilities by maturing crosscutting and innovative space technologies. Objective 2.3: Optimize Agency technology investments, foster open innovation, and facilitate technology infusion, ensuring the greatest national benefit. GSFC Strategic Goal 1: Goddard Space Flight Center both enables and conducts science research from space. M2 (Education) Implement a wide spread education plan that will facilitate a network of data stations and opportunities for students to analyze data Objective 2.4: Advance the Nation’s STEM education and workforce pipeline by working collaboratively with other agencies to engage students, teachers, and faculty in NASA’s missions and unique assets. Objective 3.1: Attract and advance a highly skilled, competent, and diverse workforce, cultivate an innovative work environment, and provide the facilities, tools, and services needed to conduct NASA’s missions. Secondary Focus Area Objectives M3 (Science) Contribute to investigation of the Earth’s magnetic field and its response to solar activity Objective 1.4: Understand the Sun and its interactions with Earth and the solar system, including space weather. Objective 2.2: Advance knowledge of Earth as a system to meet the challenges of environmental change, and to improve life on our planet. Each objective will be addressed in the next section using its M-designation from the focus area table. M1. NASA has been using fluxgate magnetometers to measure magnetic field throughout the history of space exploration. The best magnetometers for space research have been coming from the Goddard Space Flight Center (GSFC) with support for missions like the Voyager spacecraft, Mars Global Surveyor, and current missions like Messanger. These flagship missions have relied on the low noise high precision fluxgate magnetometers from the Mag Lab at GSFC. In recent years, there has been a shortage of the permalloy metal cores used at the heart of these fluxgate magnetometers due to diminishing supplies and a loss of the exact fabrication process. A Small Business Innovation Research grant was awarded to a company called Prime Photonics to manufacture a replacement core material using a newly developed metallic glass core. These cores are intended to serve as drop-in replacements for current NASA designs for fluxgate magnetometers. This CubeSat mission would fly a fluxgate magnetometer in the form factor of a small NASA design using a metallic glass core. The data would include magnetic field measurements that would be compared to a solid state magnetometer for verification, and also diagnostic data to confirm the performance of the metallic glass cores. The end result would be performance data on the metallic glass cores operating in a fluxgate magnetometer operating in a space environment advancing this new technology to a TRL-6 or TRL-7 depending on the results. TRL 7 is defined as: “A high fidelity engineering unit that adequately addresses all critical scaling issues is built and operated in a relevant environment to demonstrate performance in the actual operational environment and platform (ground, airborne or space). ” [NASA, 2007] Fluxgate Magnetometer Core (Idealized Diagram from Acuna, 1978) Small NASA Fluxgate Magnetometer (image taken by proposal PI at NASA Goddard Mag Lab in 2004) Magnetic core performance can be measured as shown in the formula below. The slope of the hysteresis response of the core is equal to the permeability 𝜇𝑟 of the core, which will be measured through circuity. A physical manifestation of the core performance can be observed in Figure 1. The alignment of the magnetic domains of the core determine another measure of core performance, the demagnetization factor, 𝐷 . Measuring the magnetic field inside the core itself will give a direct measurement of the alignment of the magnetic domains inside the core and, thus, a way to determine the demagnetization 𝐷 of the core. 𝑉𝑒𝑥𝑡 𝑑𝜇 𝑑𝑡 = 𝑛𝑠 𝐴𝐵𝑒𝑥 (1 − 𝐷) 1 + 𝐷(𝜇𝑟 − 1)2 Variable of FGM Core Testing 𝜇𝑟 , permeability 𝑑𝜇 𝑑𝑡 , time response of core 𝐵𝑒𝑥 , magnetic field 𝐷, demagnetization of core Measurement Method Slope of hysteresis curve as measured by sense resistor in series with coil First derivative of data points from sense resistor Magnetic field output from FGM Hall Effect Sensor placed in slot in core Figure 1: The hysteresis curve of a magnetic material driven to saturation. Source: http://hyperphysics.phy-astr.gsu.edu/hbase/solids/imgsol/hyloop.gif For the purpose of measuring the performance of the Prime Photonics core, a flux gate magnetometer will be used, as outlined in the block diagram in Figure 2. Fluxgate magnetometers work by saturating the core material with magnetic field and using sense coils to react to changes in magnetic flux and circuitry can act to nullify the external field (closed loop sensor) Cubesat FGM will measure Earth’s field to be compared to a solid state magnetoresistive magnetometer reading – this comparison validates overall measurement ability. The core itself is wrapped with magnet wire to create a torroidal electromagnet, and this torroid is placed at the center of a sense coil. The core is magnetically saturated in the positive and negative directions as driven by an excitation circuit. Since the coil is saturated, any external magnetic field cannot fit in the torroid’s magnetic field, so it leaks to the sense coil surrounding the torroid. The change in magnetic field in the sense coil will induce a voltage in the wire, which is demodulated by circuitry. The sense coil’s output will be tied to circuitry that uses operational amplifiers to detect the amount of magnetic field through phase demodulation, which both nullifies the external magnetic field, which makes a closed-loop sensor, and drives a signal to an analog-to-digital converter (ADC) that sends the high resolution (18-bit or 22-bit) measurement of magnetic field to the microprocessor, which then logs the data. Phase demodulation helps the sensor’s noise rejection because only signals that are exactly in phase with the torroidal excitation will be measured. Furthermore, sine wave phase demodulation prevents picking up noise or interference from odd harmonics that match the torroidal excitation phase. To further avoid interference of noisy digital signals in our closed loop analog circuitry, the signal measurement circuitry, consisting of an ADC and microprocessor, and other circuitry will be magnetically shielded from the flux gate magnetometer and its circuitry. Though monitoring magnetic field measurement itself can measure core performance over time, a faster, more reliable form of measuring the core responsivity is measured as follows. To monitor the hysteresis response of the core, a small value resistor is placed in series with the torroid to measure the excitation response of the core, and the voltage across the resistor, which directly corresponds to 𝜇𝑟 , can be monitored by the ADC. Another method to measure the coil performance is to detect the magnetic field inside the core itself, by using a thin Hall-effect sensor placed inside the core itself. Slots a few millionths of an inch thick can be cut with a diamond saw and a Hall effect sensor with an analog output, which directly corresponds to 𝐷 , can be placed and connected to the ADC. Figure 2: Block diagram of the flux gate-magnetometer and its circuitry. Source: Columbus Space Program It takes a considerable engineering effort to make a spacecraft magnetically clean. This mission will take basic steps to minimize stray magnetic fields, but the focus is to obtain performance data on the coil inside of the fluxgate magnetometer. Stray magnetic field from electrical currents in the satellite will be filtered out using the dual technique by comparing simultaneous measurements by an industry standard solid state magnetometer in the payload section of the CubeSat. M2. Education The Columbus Space Program is a co-curricular science and technology organization based at Columbus High School. Student participants in this program have been selected to fly experiments on NASA suborbital rockets, balloons, space shuttles, ISS, and at drop towers. This group of students also has worked to develop a high altitude balloon program that has flown 23 missions to the edge of space, regularly exceeding altitudes of 100,000 feet, and participated in FIRST robotics, an annual high school competition through which students build, design, and test a 120-pound robot. Ten percent of the population of undergraduate students at MIT have participated in FIRST Robotics, so this same group of high school students will become the next generation of scientists and engineers of the caliber suitable for the challenges of NASA missions. High school students in the Columbus Space Program are poised to advance their competancy as consummate reseachers and members of an innovative taskforce. Participation in these activities have enabled access to an extensive international network of FIRST teams, a national Lemelson-MIT Inventeams, and teachers from various space program such as Network of Educator Astronaut Teachers (NEAT) and Teachers in Space (TIS This proposed CubeSat mission is an ideal central concept for an international outreach program. The goals of this aforesaid program would be to first involve student groups from around the country as part of the communication network supporting data transmission to and from the FluxDemonSat, and promote interest in science, technology, engineering and math (STEM). Prepackaged lesson plans will be dsitributed to participating schools. These plans will enable teacher supervisors to involve students in this global network, by tying Objective 2.4: Advance the Nation’s STEM education and workforce pipeline by working collaboratively with other agencies to engage students, teachers, and faculty in NASA’s missions and unique assets. Objective 3.1: Attract and advance a highly skilled, competent, and diverse workforce, cultivate an innovative work environment, and provide the facilities, tools, and services needed to conduct NASA’s mission M3 The scientific objective of FluxDemonSat is to further NASA Strategic Objective, that is, “to understand the Sun and its interactions with the Earth and the solar system, including space weather.” This CubeSat aims to fulfill this objective through accurate measurement of the strength of Earth’s magnetic field for given location and time. Since solar activity, especially in the form of ionic radiation, disturbs the electric currents surrounding the Earth, thus causing disturbances in the geomagnetic sphere, accurate magnetic field measurements from the FluxDemonSat, especially as observed in LEO, will reveal trends in solar activity. The Cubesat’s magnetometer will compare data to ground-based magnetometer measurements in order to subtract the effect of Earth itself on those magnetic readings. Several spacecraft missions including Cubesats have aimed to investigate the interaction between the Sun and Earth by measuring the magnetic field from orbit. FluxDemonSat would take data with as good or better sensitivity than the other missions. This satellite would offer another data point in time and space. According to the CINEMA and FIREBIRD CubeSats of UCBerkeley and Boston University, magnetic field measurements indicating perturbances in the geomagnetic sphere correlate to electron microbursts from the sun. CINEMA’s magnetometer required a resolution of between 2nT and 10 nT, which is easily achievable by our Sat, as we aim for sub-nT resolution, which is required for our measurement of the Prime Photonics core performance. The following graph demonstrates the correlation between magnetic storms and sunspot activity, as demonstrated by the British Geologic Survey. Figure: This diagram displays the interaction of solar wind with Earth’s magnetic field. The bow shock represents the creation of the edge between the magnetopause and the space medium due to the abrupt drop of the solar wind content as it slowly begins to propogate towards the Earth. Source: http://www-ssc.igpp.ucla.edu/personnel/russell/papers/magsphere/ UC Berkley CINEMA mission to measure Earth-Sun interaction Graphic showing source of magnetic source measurements from space by ESA’s Swarm mission Merit Review Feasibility Review Need for Collaboration → Prime Photonics, AMSAT CharBroil manufacturing capability: parts made from student designs using laser cutting sheet metal machine, Wire EDM, lathe & milling machines Prime Photonics supplying low noise metallic glass core designed for NASA FGM sensors Auburn university’s clean room for final production of electrical circuits and integration Columbus Space Program Robotics Lab (access to 3d printer) AMSAT FOX satellite program (subsystem support) Need to put the Prime Photonics NASA sized drop-in cores inside of a quality fluxgate magnetometer and measure performance while in orbit. OPTIONS: Build our own fluxgate magnetometer or Obtain a small NASA magnetometer from Goddard Space Flight Center Mag Lab Electronics. Designed, Built, & Tested by Columbus students with guidance by electrical engineer Keith Warren Prime Photonics has a Small Business Innovation Research grant with NASA to produce quality low noise fluxgate magnetometer (FGM) cores that can act as drop in replacements for current NASA FGM sensors Contact made with company CEO, Steve Poland. Agreement made that a flight on a Cubesat with relevant performance data would advance the TRL level of the cores. Agreement made that low noise cores with O.D. of 1.0 inches would be available within a year to us to be integrated into a FGM sensor for Cubesat flight. AMSAT has launched multiple small satellite including Cubesats that have served the amatuer radio community with education programs Columbus Space Program would fully manage the payload section of the FluxDemonSat mission Students from Columbus Space Program would work with AMSAT engineers/mentors to modify and utilize previously designed subsystems (COM, EPS, CDH, STR) Skeleton Structure with deployed FGM using a spring-loaded or motor deployed Copper Beryllium “tape measure” 23 high altitude balloon launches has built student knowledge: Communication Systems Electronics and Programming Integrated Process Teams DREAMS payloads will serve to test the performance of CubeSat payload prototypes at altitudes over 100,000 km DREAMS-24 is scheduled for Nov. 15: 16-bit magnetometer will fly and gather data Three or more DREAMS launches in the future dedicated to FluxDemonSat testing Subsystem Costs managed by AMSAT Payload Costs Magnetometer Cores $3000 3 axis Fluxgate Magnetometer (1 flight, 1 engineering, several 1-axis versions) $1000 FGM drive circuit (several development versions + 1 flight + 1 engineering) $2000 Three Balloon launches (DREAMS) for testing $2500 TOTAL BUDGET (Payload) $8500 Support: Georgia Space Grant $5000, US Army $1500 (Pursuing options for $2000 additional support – must be documented as letters of support in the proposal) Costs are for materials and supplies. All labor and site costs are volunteered or donated. Does the Proposal demonstrate that the CubeSat investigation provides benefits to NASA by addressing one or more of the goals and objectives of the NASA Strategic Plan? • Are these the benefits that were reviewed in the merit review? • Why is an orbital flight opportunity necessary or advantageous for providing these benefits to NASA? Review Process The review process included a succinct set of review questions evaluated by a very experienced review committee. The same committee was used for both Merit and Feasibility although some participants were better suited for one or the other. The committee was encouraged to respond by Google form after receiving the slide deck and also encouraged to participate in a live session using the Cisco WebEx meeting software. Comments and questions were collected from the Google documents, live session, email exchanges, and some individual conversations to drive information to be emphasized in the final proposal. The final draft was also sent to the committee for possible last minute input and changes. Merit/Feasibility Review Committee Name Position Affiliation Perry Ballard NASA/DoD Payload USAF John Klingelhoeffer Electrical Engineer AMSAT Taylor Klotz Communications WTVM Eryn Maynard Software Engineer Google Christian Nelson Launch Systems Engineer NASA David Rush Software Engineer Wyoming State Bobby Russell CEO Quest for Stars Dr. Chris Spraggins Science Teacher Columbus High Michael Taylor Launch Controller SpaceX Contact Merit Review, Oct 31st, 2014 Most of the questions for the Merit Review were taken from the National Science Foundation’s January 2013 Merit Review criteria which were based on a report by the National Science Board. The succinct set of questions sent to reviewers included: Does this mission address NASA Strategic Objectives? What is the intellectual merit of the proposed activity? What are the broader impacts of the proposed activity? Is student training used in this activity? Summary of responses Comment/Question Response (actions/answers) Feasibility Review, November 7th, 2014 The Feasibility Review followed the Merit Review so that responses could be generated and included. Questions for the reviewers were generated from the NASA CubeSat Initiative program and from the NSF question set for their Merit Reviews that applied more to feasibility. Those questions are listed below. Are the primary objectives technically feasible? Does the team have the resources to achieve the objectives? Is the management plan capable of achieving the mission goals with students involved? Will the team be able to meet its schedule? What was the feasibility review process? Summary of responses Comment/Question Response (actions/answers) Risks & Mitigation <include risk mitigation chart> Management and Team Organization Project Management The “V-diagram” from systems engineering illustrates the engineering approach to FluxDemonSat. Students will gain a full engineering life cycle experience. This proposal will present a general feasibility, set of requirements, and some elements of highlevel design. Verification and Validation (V&V) will be accomplished using a set of design budgets: Power Budget, Link Budget, Mass Budget, Cost Budget, and Schedule Schedule • What were the qualifications of the feasibility review committee members (if possible identify by name, title, and expertise)? • What factors did the feasibility review use to assess feasibility? • How were the management team roles, experience, expertise, and the organizational structure of the team assessed? • How was the technical development risk associated with the overall CubeSat mission assessed? • If the CubeSat investigation requires critical technology development for flight readiness, how were the areas assessed, and how were the plans for completing technology development assessed? • Concerning the development of the CubeSat for flight, how was the probability of success assessed? • What was the outcome of the feasibility review? • How did Respondent respond to and/or address the findings of the feasibility review? • Is there sufficient financial support for the development of the CubeSat payload and for all other costs incurred by Respondent to support its participation in the project? CubeSat primary and, if appropriate, secondary focus area: scientific research question, technology development/demonstration, or education. • CubeSat Development: schedule for remaining CubeSat development that supports a launch in 2015-2018. • Summary of Requirement compliance or required potential waivers. Funding Commitment Letter(s): letter(s) demonstrating sufficient financial support for remaining CubeSat development. • Note for Proposals identified with an Education Focus Area: If the proposed CubeSat includes outreach components, the proposal must include a description of the education plan. Compliance checklist and required documents o Proposal includes demonstration of the benefits to NASA based upon the 2014 NASA Strategic Plan o Proposal identifies a project focus area o Proposal includes a description of the merit review process and outcome including review committee membership o Proposal includes a description of the feasibility review process and outcome including review committee membership o Proposal fully complies with the Launch Services requirements and identifies any potential waivers o Proposal includes a completed Mission Parameters Table o Proposal includes a completed Project Details Table o Proposal includes a schedule for remaining CubeSat development that supports a launch in 2015-2018. o Proposal includes funding commitment letter(s) demonstrating sufficient financial support for remaining CubeSat development Importance of Fluxgate magnetometers to NASA New Cores AMSAT Schedule Education Plan Merit Review Feasibility Review Launch Service Requirements Financial Plan Resumes Plans for Remaining development Technical Risks & Mitigations By using a Honeywell magnetoresistive magnetometer (HMC2003), an open-loop triaxial sensor that detects magnetism by registering magnetically-induced changes in resistance of a sensitive material, we conducted testing of the natural daily periodic variation in magnetic field on the ground. The sensor itself has a resolution of approximately 4 nT, while the USGS and other agencies have observed the periodic variation to be approximately 36 nT. The data collected so far via ground testing includes a full day and night, registered by a single HMC2003. A sharp increase in magnetic field takes place around sunset, equally offset by a sharp decrease, most probably owing to the bow shock of the magnetosphere, around daybreak. The precise circumstance of these drastic increases and decreases , which occur over the duration of less than 30 minutes, was not initially certain. To rectify this issue, times for visible magnetic events were derived from a calibration that encompasses magnetometer exposure to a magnet (insert magnet type`/strength here) at a known time. The exposure and subsequent sensor saturation occurred at 4:25:42 PM, and the magnetometer was switched off at 12:08:00.AM the next day. There are 67752 data points in between the point of saturation and the switching off, which indicates a sample rate of approximately once per second. Sunset occurred 3618 seconds after saturation at 5:41, and sunrise the next day at 7:08, meaning that roughly 46140 seconds elapsed between sunrise and sunset. The beginning of the increase in magnetic field readings occurs around 33 minutes after sunset, increasing for 17 minutes until reaching a 20107 counts, the highest reading of the measurement period. There appears to be a lag time between sunset and the increase in magnetic field, and a lead time between the decrease in magnetic field and sunrise.