Biosecurity Value chain for animal-derived food Biosecurity: Value chain for animal-derived food Author: Dr Mary-Louise Penrith Licensed under a Creative Commons Attribution license. TABLE OF CONTENTS Table of contents ...........................................................................................................1 Introduction ....................................................................................................................2 Definitions ......................................................................................................................2 Farming systems ...........................................................................................................2 Biosecurity in farming systems ...............................................................................................2 Transport ........................................................................................................................6 Biosecurity during transport ....................................................................................................6 Processing .....................................................................................................................6 Biosecurity during processing .................................................................................................6 Hazard Analysis Critical Points (HACCP) ....................................................................6 References .....................................................................................................................8 1|Page Biosecurity Value chain for animal-derived food INTRODUCTION The concept of assuring the safety of food derived from animals from the moment of birth of the animal until the products derived from it reach the consumer dictates the need for biosecurity implementation throughout the value chain. This is often expressed as assurance ‘from stable to table’ or ‘from farm to fork’. However, before animal-derived food reaches the table or the fork there is generally a transfer of responsibility for its safety from the veterinary to the human health authorities. Thus veterinary responsibility usually ends when the product leaves the abattoir, the dairy or the egg production unit, but the ‘one health’ concept requires a level of communication between the veterinary and medical authorities that will ensure sufficient knowledge on both sides of possible hazards of concern. The great majority of the hazards involved are pathogenic micro-organisms but can include residues of biological substances administered to the animals (hormones, antimicrobials) (See the modules on Veterinary public health and food safety: Meat hygiene) -. Measures are of course also required to prevent hazardous non-biological substances like heavy metals and toxic chemicals from entering the human or animal food chain, and some of these are not easily separated from the prevention of biological hazards. However, the focus in this module is on the prevention of infectious disease-causing organisms being present in the final product when it leaves the processing plant, i.e. the part of the value chain for which veterinarians is responsible. In 2011 the Food and Agriculture Organization of the United Nations (FAO) provided guidelines on managing animal health across the value chain by identifying risks and instituting measures to mitigate them. This is effectively the HACCP approach that is used to assure food safety and is a great step forward towards integrating animal health management and food safety measures. DEFINITIONS Definitions for biosecurity that have been used are: Security from transmission of infectious diseases, parasites and pests (Saunders Medical Dictionary) Biosecurity means protection from the risks posed by organisms to the economy, environment and people’s health, through exclusion, eradication and control (Biosecurity New Zealand) Biosecurity means by definition to create an environment where infectious diseases are removed and prevented from spreading (Infovets) (URL: http://www.infovets.com/styles/?page=home.htm) FARMING SYSTEMS Biosecurity in farming systems The application of biosecurity measures in the production unit is of cardinal importance to ensure that only healthy animals leave the farm. Essentially, on farm biosecurity means the construction of “barriers” between the animal and the pathogen. These “barriers” may be physical, e.g. buildings and screens to exclude vectors; chemical, e.g. disinfectants and prophylactic medicines and pesticides; or biological, e.g. vaccines. 2|Page Biosecurity Value chain for animal-derived food The nature of the “barriers” and how they are implemented depends on the species and the farming system. In order to determine where “barriers” are required, it is necessary to identify the points at which the risks are highest and decide upon the best way to mitigate them, given the type of husbandry system involved. Stringent biosecurity measures such as showering in and out of the facility and vector exclusion can be applied only in indoor systems such as intensive commercial pig and poultry units. The implementation of on-farm biosecurity measures is the daily responsibility of the producer, but it is up to the veterinary authorities, either through producer organisations or when they consult on farms, to provide the necessary guidelines. These will vary according to the production system and are generally far more stringent for large, intensive indoor farming systems than for animals raised extensively on pasture. This is because intensive farming systems are prone to a build-up of pathogens due to large numbers of animals being kept at close quarters. The first step in designing “barriers” between animals and pathogens is to identify potential sources of pathogens. These include other animals, humans, feed, water, aerosols, invertebrate vectors and contaminated objects (fomites). Other animals are generally the most important source of pathogens and these can include introduced animals of the same species, animals of other species that come into contact with the farmed animals (e.g. birds, rodents, carnivores, wildlife, other species of livestock), and animals within the herd. For example, animals in the herd, in particular adults, may carry potential pathogens that are commensal in them due to their immunity but can cause disease in other animals, for example the very young, or naïve new entrants into the herd. Measures used to prevent pathogens from being brought into a herd from outside sources (external biosecurity measures) include: Restricted access to the premises where the animals are kept Hygienic measures to ensure that people who need to enter the premises do not bring in pathogens and strict control/decontamination of materials brought onto the farm Keeping a closed herd Introduction of animals only from herds of known health status Quarantine of newly introduced animals Legal requirements for a minimum distance between farms Measures to keep out rodents, birds, carnivores, other livestock; strict separation between domestic livestock and wildlife Strict control over feed; no swill feeding; ensuring that feed and feed sources are wholesome and free from contaminants from manufacture through delivery and storage to consumption Exclusion of vectors (e.g. insect-proof stables, barns). It is evident that some of the measures are more practical and easy to implement than others, depending on the animals and how they are kept. Restricting access is supported by adequate fencing and locked gates, an office close to the gate where visitors must report, and implementing a strict ‘No visitors’ policy that is understood and adhered to by workers and managers. In intensive farming systems it is advisable to design the farm in such a way that feed deliveries and loading of livestock take place on the periphery of the farm so that vehicles that do not belong to the farm do not enter the premises. On extensive farms, although security measures are often in 3|Page Biosecurity Value chain for animal-derived food place to prevent stock theft, these may be breached and it must be borne in mind that stock theft is one way in which diseases may be spread. Hygienic measures to prevent people and fomites from bringing in pathogens must be adequate or they are a waste of time and money. For example, disinfection without prior cleansing and removal of solid material, e.g. providing disinfectant foot baths without a means to cleanse the footwear first, is a waster of resources and dangerous because there is an illusion that the herd is protected. It is far safer and probably in the end more cost effective to supply footwear to workers and essential visitors to ensure that footwear from outside does not enter the facility. In intensive indoor production systems shower-in facilities with a change of clothing may be available. This is particularly to be recommended in areas where serious diseases are endemic, during outbreaks, and between barns if the same workers are working with different age/production stage groups. Whether this level of protection is required will be determined by an assessment of the risk of introduction of pathogens that will only be eliminated by showering and a complete change of clothes. Most pathogens carried on the person will be prevented from being transmitted to the animals by a change of footwear and changing or covering outer clothing, covering the hair and thoroughly washing hands with disinfectant soap before handling animals. Equipment used in handling and treating animals can be a potent source of infection, particularly restraint devices that enter the nose or mouth of the animals and used needles that may be contaminated with blood. It is the responsibility of the veterinarian to ensure that any veterinary equipment has been meticulously cleaned and disinfected or has been replaced before being used on a new herd. On the farm, it is preferable to have separate sets of equipment for different houses, camps and/or age groups. Keeping a closed herd will depend on the species and size of the herd; the particular problems of implementing biosecurity measures in small herds will be discussed in more detail below. The use of artificial insemination in species where this is available reduces the risk of genitally transmitted pathogens provided the source of semen is reliable and enables genetic improvement without the introduction of new animals. Many herds will need or want to introduce new animals either for reasons of genetic improvement or simply because they cannot produce enough replacement animals themselves. The animals should always be sourced from herds of reliably known good health status and should be accompanied by a veterinary certificate. This should eliminate the need for strict quarantine in a completely separate facility at a distance of at least 400 metres from the rest of the herd and with its own dedicated attendants, which is generally impractical except on the largest farms. It is, however, advisable to keep new introductions in a separate pen or camp for a period of 3 – 4 weeks to settle down in the new environment and if possible for them to be cared for by a worker who is not at the same time working in the rest of the herd. Animals introduced into a new environment are usually stressed and may shed pathogens that they were not known to be carrying, and this will be exacerbated by immediately mixing them with other animals. There are many recommendations and in some countries there is legislation about the distance between farms, particularly intensive farms where large concentrations of aerosols may be produced. It is obviously not possible to move existing farms further apart, and if farms are closer than the recommended distance, which varies from 500 metres to 4 km, the risk has to be accepted and mitigated as far as possible. Hepa filters are used to exclude pathogens in some climate-controlled barns but most farmed animals have some exposure to the open air and will need to be vaccinated against air-borne diseases if these are deemed to pose a high level of risk. 4|Page Biosecurity Value chain for animal-derived food Excluding other species that may carry pathogens is often difficult and again, the risk that they pose needs to be assessed in order to determine the necessary measures. Measures such as ensuring that the feed is stored in rodent- and bird-proof rooms or containers and that spilled and leftover feed is kept to a minimum reduces the attraction, and more drastic measures can be instituted if they appear to be necessary. Cats, which are a source of Toxoplasma gondii, are attracted to facilities where there are rodents and can be helpful in rodent control; excluding them from the feed store will reduce the possibility of their infecting the livestock. Feed can be a potent source of pathogens. Catering swill, which is often fed to pigs, especially on smaller farms, has often been incriminated in the introduction of serious diseases such as foot-and-mouth disease, classical and African swine fever. Fodder or grain contaminated by faeces or the dead bodies of rodents, birds or other animals may be the source of infections by salmonellae and clostridia and various other pathogens. Mycotoxins can cause serious problems and the feed may not be obviously mouldy for them to be present. Feed produced/sourced off farm must be of guaranteed high quality and must be stored in such a way that it does not become contaminated with bacteria or fungi after it has been delivered. With the exception of indoor systems where screened windows and doors may be feasible or which are fully climate controlled, vector exclusion is often impossible. Vectors that are only active during particular periods, e.g. Culicoides spp., can be kept at bay by stabling animals in insect-proof stables from dusk to dawn when they are active. The use of fly repellents is also recommended. Control of vectors that remain on the host for some time, e.g. ticks, mites and lice is achieved by the use of pesticides aimed at breaking the life cycle of the parasite. Similarly, pesticides treated cattle can be used as targets to control tsetse flies. In order to minimise product resistance development and adverse environmental effects (pollution and loss of biodiversity) it is recommended that the products should be used strategically and that in endemic areas animals should be allowed to maintain their immunity to the pathogens. Measures to prevent transmission of pathogens within the herd include stringent hygienic measures, separation of age groups, and all-in all-out systems. These measures are usually supported by vaccination, sometimes by prophylactic medication, and sometimes by testing and treatment or culling in order to eliminate certain pathogens. The application of biosecurity measures to non-intensive farming systems can be challenging. In freeranging systems the main sources of infection are contact with other herds, contact with wildlife and vectorborne diseases, as well as transmission of highly contagious diseases like foot-and-mouth disease and African swine fever by contaminated humans and equipment. There is also a risk of diseases caused by pathogens that can survive outside the host, for example in soil, like anthrax. For scavenging animals like pigs there is the danger of ingesting infected material from carcasses and other waste. Biosecurity measures include the use of parasiticides and fly repellents, vaccination, and separation of livestock from wildlife and from other herds and minimising unauthorised access to animals. The only effective way to prevent scavenging animals from accessing unsuitable and possibly infectious material is to confine them, which is often not attractive to producers because it requires investment. Incentives include better protection for the animals from accidents and predators, better control of health and production, and elimination of diseases such as porcine cysticercosis and African swine fever. This, however, may only be attractive if it will ensure access to better markets and greater profitability for the enterprise so that the additional costs of caring for the animals will be covered. 5|Page Biosecurity Value chain for animal-derived food In addition to food derived from domestic animals raised on farms, there are niche markets such as venison derived from game animals. Even if these are raised on ranches, it is impossible to exercise the same level of control over their health, and they are usually harvested by hunting. Feasible biosecurity measures include only introducing new animals that either have reliable health certification or after a period of quarantine and observation in a dedicated camp, exercising parasite control according to the methods available for nondomestic animals, ensuring that the cause of death of any of the animals is established and control measures are put in place if necessary, and avoiding over-stocking and overgrazing. TRANSPORT Biosecurity during transport Most food animals are moved off the farm to an abattoir, and sometimes to other intermediate destinations such as out-grower sites or feedlots, so maintaining freedom from pathogens during transport is an issue. The most important source of pathogens during transport would be the part of the vehicle in which the animals travel, or for small species such as chickens the containers in which they travel. Protocols have been developed for cleaning and disinfection of vehicles. PROCESSING Biosecurity during processing Processing begins with the arrival at the abattoir. There are many points at which contamination can occur pre-, during and post-slaughter and for this reason the HACCP (Hazard Analysis Critical Control Point) system has been developed to ensure the safety of the final product (see below). Potential sources of contamination include other animals, water, contaminated surfaces, personnel, and poor technique, for instance allowing contents of the gastro-intestinal tract or abscesses to contaminate the meat. Ante-mortal veterinary inspection of animals and meat inspection are critical to ensure that only healthy animals/healthy meat enter the human food chain. Since waste disposal from abattoirs, including disposal of condemned carcasses or meat, can be a source of infection or pollution, it must be carefully controlled. HAZARD ANALYSIS CRITICAL POINTS (HACCP) The system involves identifying hazards and instituting critical control points to eliminate them. The principles of the system of hazard analysis and critical control points (HACCP) were introduced by the Codex Alimentarius, a joint committee of the Food and Agriculture Organization of the United Nations and the World Health Organization responsible for producing standards for food safety. They prescribe a certain number of requirements: 6|Page Biosecurity Value chain for animal-derived food identify any hazards that must be prevented, eliminated or reduced to acceptable levels; identify the critical control points at the step or steps at which control is essential; establish critical limits beyond which intervention is necessary; establish and implement effective monitoring procedures at critical control points; establish corrective actions when monitoring indicates that a critical control point is not under control; implement own-check procedures to verify whether the measures adopted are working effectively; keep records to demonstrate the effective application of these measures and to facilitate official controls by the competent authority. (Source: SCADPlus Summary of Regulation (EC) No 852/2004 of the European Parliament and of the Council of 29 April 2004 on the hygiene of foodstuffs). Codex lists 12 tasks to be undertaken in the application of HACCP: Assemble the HACCP team Describe the product Identify intended use Construct a flow diagram On-site verification of flow diagram List all potential hazards, conduct a hazard analysis, determine control measures Determine critical control points Establish critical limits for each critical control point Establish a monitoring system for each critical control point Establish corrective action for deviations that may occur Establish verification procedures Establish record keeping and documentation There is no reason why this system should not be implemented throughout the value chain (i.e. also on farm) in order to ensure a consistent approach to assurance of the final product. 7|Page Biosecurity Value chain for animal-derived food REFERENCES 1. Anon 2006 Principles of farm biosecurity. Technical Advice Sheet. British United Turkeys Ltd, Tattenhall, UK 2. APHIS 2003 Biosecurity on US sheep operations. 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