Session A4 Paper 6144 Disclaimer — This paper partially fulfills a writing requirement for first year (freshman) engineering students at the University of Pittsburgh Swanson School of Engineering. This paper is a student, not a professional, paper. This paper is based on publicly available information and may not be provide complete analyses of all relevant data. If this paper is used for any purpose other than these authors’ partial fulfillment of a writing requirement for first year (freshman) engineering students at the University of Pittsburgh Swanson School of Engineering, the user does so at his or her own risk. HYDROCARBON GEL TECHNOLOGY FOR SUSTAINABLE HYDRAULIC FRACTURING Benjamin Grunauer, bjg68@pitt.edu, Lora 6:00, Josh Gill, jjg94@pitt.edu, Vidic 2:00 Revised Proposal — Hydraulic fracturing, or “fracking”, is a natural gas extraction process that requires pumping fluid into naturally forming underground gas. The gases are contained in shale rock clusters, and the pumped fluid blasts apart the rock at high pressures to make the gas accessible. The fluid is pumped back out of the well with the gas, ready to be transported to a refinery. According to the Texas Tribune, “typical fracking fluids consist of sand, various chemicals, and millions of gallons of water” [1]. After extraction, all of this unusable and undrinkable water has to be disposed of. Recycling the water is expensive and disposing of it is costly, dangerous, and a waste of a precious resource. Nonetheless, there is an upcoming innovation that will replace and improve upon the traditional fluid. This new fluid, called hydrocarbon gel, is shifting the hydraulic fracturing industry in a more ecological and economic direction. A hydrocarbon is an organic chemical compound containing the elements hydrogen and carbon. Hydrocarbon molecules’ structure involve a carbon backbone with hydrogen atom(s) attached to each carbon atom. Hydrocarbon gels are currently being researched and implemented into hydraulic fracturing well sites. Presently, the most widely used hydrocarbon gel is propane gel [2]. Hydrocarbon gels, including propane gel, prove to be more efficient, increasingly economical, and less hazardous compared to using water. Hydrocarbon gels have a similar viscosity and adhesive properties as water, which allows them to compete with water in the gas extraction process. The gas extraction process is the same as if using water. The gel chemical mixture is pumped below the ground to break apart the shale rock and release the useable gas. However, when the gas is extracted only the unsafe chemicals are left behind in the ground. As well as leaving the hazardous chemicals behind, the hydrocarbons in the gel react and attach to the gas molecules allowing for an easier extraction process. Hydrocarbon gels can also handle larger amounts of gas, compared to water. When the hydrocarbon gel and gas surface, the gel can be reused or sold. The recyclability of hydrocarbon gels give it a long-term economic advantage over water which is only initially cheaper. Water is cheaper upfront than hydrocarbon gel, but the gel can be resold and reused, which gives it a fiscal edge over water [3]. University of Pittsburgh Swanson School of Engineering 1 01/29/16 Considering the information above, hydraulic fracturing is moving towards a direction in which it will become safer and cheaper with the use of hydrocarbon gels. Improving fracking in any way is a boon to the economy, allowing gas prices to be cheaper. Along with the economic advantages, hydrocarbon gels are considerably more eco-friendly than water based extraction fluids. Fracking is surrounded by environmental controversy in Pennsylvania, so hydrocarbon gels are another step forward in the right direction. This paper will preview the technical “ins and outs” of hydrocarbon gels along with its inherent benefits. REFERENCES [1] K. Galbraith. (2013, March 27). “Waterless Fracking Makes Headway in Texas, Slowly.” Texas Tribune. (online article). https://stateimpact.npr.org/texas/2013/03/27/waterlessfracking-makes-headway-in-texas-slowly/. [2] S. Milmo. (2011, November 15). “Fracking with Propane Gel.” Royal Society of Chemistry. (online article). http://www.rsc.org/chemistryworld/News/2011/November/15 111102.asp. [3] B. Westenhouse. (July 2012). “A New Way to Fracture Oil and Gas Wells.” Oilprice. (online article). http://oilprice.com/Energy/Energy-General/A-New-Way-ToFracture-Oil-and-Gas-Wells.html. [4] A. Potter. (2013). “An Ethical Approach to Hydraulic Fracturing.” University of West Florida: Department of Electrical and Computer Engineering. (electronic paper). [5] K. Smith. (1996, November 5). “Hydrocarbon Gels Useful in Formation Fracturing.” U.S. Patent Documents. (Patent). [6] R. Tiner. (1975, June 10). “Methods and Compositions for Fracturing Well Formations.” United States Patents. (Patent). [7] D. LeBlanc. (July 2011). “Propane-based Fracturing Improves Well Performance in Canadian Tight Reservoirs”. World Oil. (online article). http://www.gasfrac.com/assets/files/World%20Oil%20Article .pdf [8] S.Churchill. (2011). Society of Petroleum Engineers. (online article). Benjamin Grunauer Josh Gill [5] K. Smith (1996, November 5). “Hydrocarbon Gels Useful in Formation Fracturing.” U.S. Patent Documents. (Patent). This patent connects the applications of hydrocarbon gels and hydraulic fracturing. It spans the results of fracking with different hydrocarbons gels in technical details. Along with the raw data, different gel fracking strategies are structured out in this patent. The patent is useful, because it allows us to get into specific details of the gels’ chemical makeup and ways they are used. https://www.onepetro.org/download/conference-paper/SPE144071-MS?id=conference-paper%2FSPE-144071-MS. ANNOTATED BIBLIOGRAPHY [1] K. Galbraith. (2013, March 27). “Waterless Fracking Makes Headway in Texas, Slowly.” Texas Tribune. (online article). https://stateimpact.npr.org/texas/2013/03/27/waterlessfracking-makes-headway-in-texas-slowly/. Canadian company GasFrac is one of few companies that use alternative liquids instead of the millions of gallons of water for fracking. GasFrac uses propane geland butane, which completely replaces water in the fracking process. It is currently a rare technology but researchers believe it to be a “viable” technology for the future. This source and the information pertaining to it will allow us to show examples from this company’s usage and case study. [6] R. Tiner (1975, June 10). “Methods and Compositions for Fracturing Well Formations.” United States Patents. (Patent). This patent outlines different approaches and configurations for fracturing well formations. In these hydraulic fracturing methods, hydrocarbon gels play a huge role in the chemical extraction of oil in well bores. This is one of the earliest (chronologically) documents containing information on fracking with hydrocarbons. Since this document is quite old, it will give us information pertaining to the commencement and development of hydrocarbon gels. [2] S. Milmo. (2011, November 15). “Fracking with Propane Gel.” Royal Society of Chemistry. (online article). http://www.rsc.org/chemistryworld/News/2011/November/15 111102.asp. Propane-based liquefied petroleum gas is being used as a substitute for water in fracking. The gel fractures the shale rock and release the gas without the use of the 8 million gallons of water used on the average well. It is safer (it keeps harmful chemicals down in the shale away from drinking water and the environment) and more efficient than water. This source is useful as a brief overview of our topic in the abstract. [7] D. LeBlanc. (July 2011). “Propane-based Fracturing Improves Well Performance in Canadian Tight Reservoirs”. World Oil. (online article). http://www.gasfrac.com/assets/files/World%20Oil%20Article .pdf This article overviews several fracking reservoirs in Canada that have used hydrocarbon gels. The overviews contain tangible data in mediums such as graphs and math equations. The information is recent and backed up my three petroleum engineers with twenty plus years of experience. The engineers also presented the data in a way that was not drowned in technical jargon and allowed us to extract information without the statistics being hindered. The mathematical data is the evidence for us to back up our claims about hydrocarbon gels. [3] B. Westenhouse. (July 2012). “A New Way to Fracture Oil and Gas Wells.” Oilprice. (online article). http://oilprice.com/Energy/Energy-General/A-New-Way-ToFracture-Oil-and-Gas-Wells.html. Propane based fracking gels are made of a naturally occurring hydrocarbon that doesn’t damage the shale’s rock formation. They provide more effective fracture lengths because of low surface tension, low viscosity, low density, and solubility. These longer fracture lengths enable higher initial production, and the shale produces for much longer. This source introduces us to the beneficial properties of hydrocarbon gels. [8] S.Churchill. (2011). Society of Petroleum Engineers. (online article). https://www.onepetro.org/download/conference-paper/SPE144071-MS?id=conference-paper%2FSPE-144071-MS. This article is a research report on an experiment conducted by the Society of Petroleum Engineers. The research compared numerous qualities of fracking fluids, including propane gel. The research concluded that out of all of the fluids, the propane gel was the closest to the desired qualities. The report also has explanations and experimental data to back up their conclusion. This research helps us, because it will allow us to show the type of research being done and how it proves our point that hydrocarbon gel is the best fracking fluid (as of right now). [4] A. Potter (2013). “An Ethical Approach to Hydraulic Fracturing.” University of West Florida: Department of Electrical and Computer Engineering. (electronic paper). Hydraulic fracturing is currently a major ethical dilemma. There are trillions of liters of untapped gas that can be accessed just from the Marcellus and Utica Shales in the northeastern portion of the United States. However, this could lead to major environmental contamination that could affect water, wildlife and habitats. Currently there is no clear solution, but this article will help us elaborate on the “big picture” that is fracking. 2