SECTION 04210
CLAY MASONRY UNITS
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Copyright 2009 ARCAT, Inc. - All rights reserved
PART 1 GENERAL
1.1
1.2
1.3
1.4
SECTION INCLUDES
A.
Face brick.
B.
Hollow brick.
RELATED SECTIONS
A.
Section 04070 - Mortar and Masonry Grout.
B.
Section 04080 - Masonry Reinforcement Systems.
C.
Section 04810 - Unit Masonry Assemblies.
REFERENCES
A.
ASTM C 652 - Standard Specification for Hollow Brick. (hollow Masonry Units Made From
Clay or Shale.)
B.
ASTM C 902 - Standard Specification for Pedestrian and Light Traffic Paving Brick.
C.
ASTM C 1088 - Standard Specification for Thin Veneer Brick Units Made From Clay or
Shale.
D.
ASTM C 1272 - Standard Specification for Heavy Vehicular Paving Brick.
SUBMITTALS
A.
Submit under provisions of Section 01300.
B.
[Product Data ]: Manufacturer's catalog data, detail sheets, and specifications.
C.
Selection Samples: For each product requiring color/texture selection, provide full size
samples for final selection.
D.
Verification Samples: For each product, provide two full-size units representing actual color
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and texture of products to be installed.
E.
1.5
1.6
1.7
QUALITY ASSURANCE
A.
Manufacturer Qualifications: All primary products specified in this section will be supplied
by a single manufacturer with a minimum of ten years experience.
B.
Installer Qualifications: All products listed in this section are to be installed by a single
installer with a minimum of five years demonstrated experience in installing products of the
same type and scope as specified.
C.
Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and
application workmanship.
1.
Construct sample panel at location indicated or directed, and as follows:
a.
Size: 4 feet by 4 feet (1.2 m by 1.2 m).
b.
Include all unit types and sizes to be used, and mortar joint treatment.
c.
Obtain architect's acceptance of sample panel before beginning construction
activities of this section.
d.
Do not remove sample panel until construction activities of this section have
been accepted by architect.
DELIVERY, STORAGE, AND HANDLING
A.
Store products in manufacturer's unopened packaging until ready for installation.
B.
Deliver products of this section on pallets, with individual faces protected; keep dry.
C.
Store glazed units in protected area or under cover on level ground; keep dry. Do not
double-stack pallets.
D.
Store and dispose of hazardous materials, and materials contaminated by hazardous
materials, in accordance with requirements of local authorities having jurisdiction.
PROJECT CONDITIONS
A.
1.8
Submit detailed shop drawings and installation details for sculptured brick murals.
Maintain environmental conditions (temperature, humidity, and ventilation) within limits
recommended by manufacturer for optimum results. Do not install products under
environmental conditions outside manufacturer's absolute limits.
WARRANTY
A.
At project closeout, provide to Owner or Owners Representative an executed copy of the
manufacturer's standard limited warranty against manufacturing defect, outlining its terms,
conditions, and exclusions from coverage.
PART 2 PRODUCTS
2.1
MANUFACTURERS
A.
Acceptable Manufacturer: Endicott Clay Products Co., which is located at: 57120 707th Rd.;
Endicott, NE 68350; Tel: 402-729-3315; Fax: 402-729-5804; Email:request info
(endicott@endicott.com); Web:www.endicott.com
B.
Substitutions: Not permitted.
C.
Requests for substitutions will be considered in accordance with provisions of Section
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01600.
2.2
FACE BRICK
A.
Face Brick: ASTM C 216 Grade: SW Type: FBX.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Engineer Modular, 3-5/8 inches (92.1 mm) deep, 2-13/16 inches (71.4 mm)
high, 7-5/8 inches (193.7 mm) long.
3.
Size: Economy Modular (Closure), 3-5/8 inches (92.1 mm) deep, 3-5/8 inches (92.1
mm) high, 7-5/8 inches (193.7 mm) long.
4.
Size: Norman, 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 11-5/8
inches (295.3 mm) long.
5.
Size: Engineer Norman (Norwegian), 3-5/8 inches (92.1 mm) deep, 2-13/16 inches
(71.4 mm) high, 11-5/8 inches (295.3 mm) long.
6.
Size: 3 Inch Bed Economy Norman (3 Inch Utility), 3 inches (76.2 mm) deep, 3-5/8
inches (92.1 mm) high, 11-5/8 inches (295.3 mm) long.
7.
Size: Economy Norman (Utility), 3-5/8 inches (92.1 mm) deep, 3-5/8 inches (92.1
mm) high, 11-5/8 inches (295.3 mm) long.
8.
Size: Double Economy Norman (Double Utility), 3-5/8 inches (92.1mm) deep, 7-5/8
inches (193.7mm) high, 11-5/8 inches (295.3mm) long
9.
Size: 2-5/8 Inch Bed Kingsize (Slim Kings), 2-5/8 inches (66.7 mm) deep, 2-5/8 inches
(66.7 mm) high, 9-5/8 inches (244.5 mm) long.
10.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
11.
Size: Engineer Kingsize, 3 inches (76.2 mm) deep, 2-13/16 inches (71.4 mm) high, 95/8 inches (244.5 mm) long.
12.
Covering: No sands.
13.
Color: Golden Buff.
14.
Color: Rose Blend.
15.
Color: Red Blend.
16.
Color: Burgundy Blend.
17.
Color: Desert Ironspot Light.
18.
Color: Desert Ironspot Dark.
19.
Color: Coppertone.
20.
Color: Medium Ironspot #77.
21.
Color: Medium Ironspot #46.
22.
Color: Dark Ironspot.
23.
Color: Sienna Ironspot.
24.
Color: Manganese Ironspot.
25.
Color: Manganese Brown.
26.
Color: Bordeaux Blend.
27.
Color: Sandstone Light.
28.
Color: Sandstone Dark.
29.
Color: Executive Ironspot.
30.
Texture: Velour.
31.
Texture: Smooth.
32.
Edge: Square edge.
B.
Face Brick: ASTM C 216 Grade: SW Type: FBS.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Engineer Modular, 3-5/8 inches (92.1 mm) deep, 2-13/16 inches (71.4 mm)
high, 7-5/8 inches (193.7 mm) long.
3.
Size: Economy Modular (Closure), 3-5/8 inches (92.1 mm) deep, 3-5/8 inches (92.1
mm) high, 7-5/8 inches (193.7 mm) long.
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4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
C.
Size: Norman, 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 11-5/8
inches (295.3 mm) long.
Size: Engineer Norman (Norwegian), 3-5/8 inches (92.1 mm) deep, 2-13/16 inches
(71.4 mm) high, 11-5/8 inches (295.3 mm) long.
Size: 3 Inch Bed Economy Norman (3 Inch Utility), 3 inches (76.2 mm) deep, 3-5/8
inches (92.1 mm) high, 11-5/8 inches (295.3 mm) long.
Size: Economy Norman (Utility), 3-5/8 inches (92.1 mm) deep, 3-5/8 inches (92.1
mm) high, 11-5/8 inches (295.3 mm) long.
Size: Double Economy Norman (Double Utility), 3-5/8 inches (92.1mm) deep, 7-5/8
inches (193.7mm) high, 11-5/8 inches (295.3mm) long
Size: 2-5/8 inches Bed Kingsize, (Slim Kings), 2-5/8 inches (66.7 mm) deep, 2-5/8
inches (66.7 mm) high, 9-5/8 inches (244.5 mm) long.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
Size: Engineer Kingsize, 3 inches (76.2 mm) deep, 2-13/16 inches (71.4 mm) high, 95/8 inches (244.5 mm) long.
Size: Triple Brick, 3-5/8 inches (92.1 mm) deep, 7-5/8 inches (193.7 mm) high, 7-5/8
inches (193.7 mm) long.
Covering: No sands.
Color: Golden Buff.
Color: Rose Blend.
Color: Red Blend.
Color: Burgundy Blend.
Color: Desert Ironspot Light.
Color: Desert Ironspot Dark.
Color: Coppertone.
Color: Medium Ironspot #77.
Color: Medium Ironspot #46.
Color: Dark Ironspot.
Color: Sienna Ironspot.
Color: Manganese Ironspot.
Color: Manganese Brown.
Color: Bordeaux Blend.
Color: Sandstone Light.
Color: Sandstone Dark.
Color: Executive Ironspot.
Texture: Matt.
Texture: Smooth.
Texture: Velour.
Texture: Velvetex.
Texture: Vertical Score.
Edge: Square edge.
Face Brick: ASTM C 216 Grade: SW Type: FBS.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
3.
Covering: No sands.
4.
Color: Red.
5.
Color: #46.
6.
Color: Grey.
7.
Color: Tuscan Grey.
8.
Texture: Heritage
9.
Edge: Rolled Edge
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D.
Face Brick: ASTM C 216 Grade: SW Type: FBS.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
3.
Covering: Sands.
4.
Color: Adobe.
5.
Color: Autumn.
6.
Color: Burgundy.
7.
Color: Copper.
8.
Color: Desert.
9.
Color: Orleans.
10.
Color: Sahara.
11.
Color: Grey
12.
Texture: Heritage
13.
Edge: Rolled.
E.
Face Brick: ASTM C 216 Grade: SW Type: FBS.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
3.
Covering: Sands.
4.
Color: Adobe.
5.
Color: Autumn.
6.
Color: Burgundy.
7.
Color: Copper.
8.
Color: Desert.
9.
Color: Orleans.
10.
Color: Sahara
11.
Color: Grey
12.
Texture: No Texture
13.
Edge: Square edge.
F.
Face Brick: ASTM C 216 Grade: SW Type: FBS.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
3.
Covering: Sands.
4.
Color: 752.
5.
Color: Buckskin.
6.
Color: Merlot.
7.
Color: Grey.
8.
Texture: Antique
9.
Edge Rolled Edge.
G.
Face Brick: ASTM C 216 Grade: SW Type: FBS.
1.
Size: Meridians, 3-5/8 inches (92.1mm) deep, 3-5/8 inches (92.1mm) high, 15-5/8
inches (396.9mm) long.
2.
Color: Rose Blend.
3.
Color: Red Blend.
4.
Color: Burgundy Blend.
5.
Color: Coppertone.
6.
Color: Medium Ironspot #77.
7.
Color: Medium Ironspot #46.
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8.
9.
10.
11.
12.
H.
Color: Dark Ironspot.
Color: Manganese Ironspot.
Color: Bordeaux Blend.
Texture: Velour.
Edge: Square edge.
Face Brick: ASTM C 216 Grade: SW Type: FBA.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Engineer Modular, 3-5/8 inches (92.1 mm) deep, 2-13/16 inches (71.4 mm)
high, 7-5/8 inches (193.7 mm) long.
3.
Size: Economy Modular (Closure), 3-5/8 inches (92.1 mm) deep, 3-5/8 inches (92.1
mm) high, 7-5/8 inches (193.7 mm) long.
4.
Size: Norman, 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 11-5/8
inches (295.3 mm) long.
5.
Size: Engineer Norman (Norwegian), 3-5/8 inches (92.1 mm) deep, 2-13/16 inches
(71.4 mm) high, 11-5/8 inches (295.3 mm) long.
6.
Size: 3 Inch Bed Economy Norman (3 Inch Utility), 3 inches (76.2 mm) deep, 3-5/8
inches (92.1 mm) high, 11-5/8 inches (295.3 mm) long.
7.
Size: Economy Norman (Utility), 3-5/8 inches (92.1 mm) deep, 3-5/8 inches (92.1
mm) high, 11-5/8 inches (295.3 mm) long.
8.
Size: Double Economy Norman (Double Utility), 3-5/8 inches (92.1mm) deep, 7-5/8
inches (193.7mm) high, 11-5/8 inches (295.3mm) long
9.
Size: 2-5/8 inches Bed Kingsize, (Slim Kings), 2-5/8 inches (66.7 mm) deep, 2-5/8
inches (66.7 mm) high, 9-5/8 inches (244.5 mm) long.
10.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
11.
Size: Engineer Kingsize, 3 inches (76.2 mm) deep, 2-13/16 inches (71.4 mm) high, 95/8 inches (244.5 mm) long.
12.
Size: Triple Brick, 3-5/8 inches (92.1 mm) deep, 7-5/8 inches (193.7 mm) high, 7-5/8
inches (193.7 mm) long.
13.
Covering: No sands.
14.
Color: Golden Buff.
15.
Color: Rose Blend.
16.
Color: Red Blend.
17.
Color: Burgundy Blend.
18.
Color: Desert Ironspot Light.
19.
Color: Desert Ironspot Dark.
20.
Color: Coppertone.
21.
Color: Medium Ironspot #77.
22.
Color: Medium Ironspot #46.
23.
Color: Dark Ironspot.
24.
Color: Sienna Ironspot.
25.
Color: Manganese Ironspot.
26.
Color: Manganese Brown.
27.
Color: Bordeaux Blend.
28.
Color: Sandstone Light.
29.
Color: Sandstone Dark.
30.
Color: Executive Ironspot.
31.
Texture: Matt.
32.
Texture: Smooth.
33.
Texture: Velour.
34.
Texture: Velvetex.
35.
Texture: Vertical Score.
36.
Edge: Square edge.
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I.
Face Brick: ASTM C 216 Grade: SW Type: FBA.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
3.
Covering: No sands.
4.
Color: Red.
5.
Color: #46.
6.
Color: Grey.
7.
Color: Tuscan Grey.
8.
Texture: Heritage
9.
Edge: Rolled Edge
J.
Face Brick: ASTM C 216 Grade: SW Type: FBA.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
3.
Covering: sands.
4.
Color: Adobe.
5.
Color: Autumn.
6.
Color: Burgundy.
7.
Color: Copper.
8.
Color: Desert.
9.
Color: Orleans.
10.
Color: Sahara.
11.
Color: Grey.
12.
Texture: Heritage.
13.
Edge: Rolled.
K.
Face Brick: ASTM C 216 Grade: SW Type: FBA.
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
3.
Covering: sands.
4.
Color: Adobe.
5.
Color: Autumn.
6.
Color: Burgundy.
7.
Color: Copper.
8.
Color: Desert.
9.
Color: Orleans.
10.
Color: Sahara
11.
Color: Grey
12.
Texture: No Texture
13.
Edge: Square edge
L.
Face Brick: ASTM C 216 Grade: SW Type: FBA
1.
Modular Size: 3-5/8 inches (92.1 mm) deep, 2-1/4 inches (57.2 mm) high, 7-5/8
inches (193.7 mm) long.
2.
Size: Kingsize, 3 inches (76.2 mm) deep, 2-5/8 inches (66.7 mm) high, 9-5/8 inches
(244.5 mm) long.
3.
Covering: Covering sands.
4.
Color: 752.
5.
Color: Buckskin.
6.
Color: Merlot.
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7.
8.
9.
M.
2.3
Color: Grey.
Texture: Antique.
Edge Rolled Edge.
Face Brick: ASTM C 216 Grade: SW Type: FBA.
1.
Size: Meridians, 3-5/8 inches (92.1mm) deep, 3-5/8 inches (92.1mm) high, 15-5/8
inches (396.9mm) long.
2.
Color: Rose Blend.
3.
Color: Red Blend.
4.
Color: Burgundy Blend.
5.
Color: Coppertone.
6.
Color: Medium Ironspot #77.
7.
Color: Medium Ironspot #46.
8.
Color: Dark Ironspot.
9.
Color: Manganese Ironspot.
10.
Color: Bordeaux Blend.
11.
Texture: Velour.
12.
Edge: Square edge.
HOLLOW BRICK UNITS
A.
Hollow Brick Units: ASTM C652, Grade: SW, Type: HBS.
1.
6 Inch Thru Wall Units, 5-5/8 inches (142.9 mm) deep, 3-5/8 inches (92.1 mm) high,
11-5/8 inches (295.3 mm) long.
2.
8 Inch Thru Wall Units, 7-5/8 inches (193.7 mm) deep, 3-5/8 inches (92.1 mm) high,
11-5/8 inches (295.3 mm) long,
3.
Color: Golden Buff.
4.
Color: Rose Blend.
5.
Color: Red Blend.
6.
Color: Burgundy Blend.
7.
Color: Desert Ironspot Light.
8.
Color: Desert Ironspot Dark.
9.
Color: Coppertone.
10.
Color: Medium Ironspot #77.
11.
Color: Medium Ironspot #46.
12.
Color: Dark Ironspot.
13.
Color: Manganese Ironspot.
14.
Color: Bordeaux Blend.
15.
Color: Sandstone Dark.
16.
Color: Sandstone Light.
17.
Color: Executive Ironspot.
18.
Edge: Square edge.
19.
Texture: Velour.
B.
Hollow Brick Units: ASTM C652, Grade: SW, Type: HBA.
1.
6 Inch Thru Wall Units, 5-5/8 inches (142.9 mm) deep, 3-5/8 inches (92.1 mm) high,
11-5/8 inches (295.3 mm) long.
2.
8 Inch Thru Wall Units, 7-5/8 inches (193.7 mm) deep, 3-5/8 inches (92.1 mm) high,
11-5/8 inches (295.3 mm) long,
3.
Color: Golden Buff.
4.
Color: Rose Blend.
5.
Color: Red Blend.
6.
Color: Burgundy Blend.
7.
Color: Desert Ironspot Light.
8.
Color: Desert Ironspot Dark.
9.
Color: Coppertone.
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10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Color: Medium Ironspot #77.
Color: Medium Ironspot #46.
Color: Dark Ironspot.
Color: Manganese Ironspot.
Color: Bordeaux Blend.
Color: Sandstone Dark.
Color: Sandstone Light.
Color: Executive Ironspot.
Edge: Square edge.
Texture: Velour.
PART 3 EXECUTION
3.1
3.2
3.3
EXAMINATION
A.
Do not begin installation until substrates have been properly prepared.
B.
If substrate preparation is the responsibility of another installer, notify Architect of
unsatisfactory preparation before proceeding.
PREPARATION
A.
Clean surfaces thoroughly prior to installation.
B.
Prepare surfaces using the methods recommended by the manufacturer for achieving the
best result for the substrate under the project conditions.
INSTALLATION
A.
3.4
3.5
Install in accordance with manufacturer's instructions.
PROTECTION
A.
Protect installed products until completion of project.
B.
Touch-up, repair or replace damaged products before Substantial Completion.
C.
Protect shower and bath from damage from subsequent construction operations. If damage
occurs, remove and replace damaged units.
PROTECTION
A.
Protect installed products until completion of project.
B.
Touch-up, repair or replace damaged products before Substantial Completion.
C.
Replace damaged products before Substantial Completion.
END OF SECTION
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