Doc.-No. Certification Programme Revision Date EASA.21J.ELA Project Reference Page 1 of 13 This Certification Programme Template is intended to be used as template to assist applicants in applying for DOA and therefore demonstrating the required design capability and provide a basis for the DOA applicant to produce the own Template for a Certification Programme or to assist applicants for type certification or restricted type certification in demonstrating the required design capability according Annex 1 (Part 21) of COMMISSION REGULATION EU No 748/2012, Part 21.A.14 (c) by providing a certification programme according Part21.A20(b) It is not mandatory to use this template. The information that has to be provided according Part21 can be presented in any other way acceptable for EASA. Some paragraphs are only required in the second case when no equivalent approved Design Organisation Procedures are available. The relevant text boxes contain the information “Only required if no equivalent approved DO procedure available” The term Design Organisation (DO) in the context of this template covers design organisations with EASA approval (DOA or AP-DOA) as well as design organisation without any EASA approved procedures applying for TC/RTC. The template form and text already entered are examples and shall be checked if they are appropriate and be changed accordingly by the organisation. All text boxes should be deleted after the information is entered to produce the final DOA form. The required information can be presented entirely in this document, or in additional documents appropriately identified and referred to. Company name / logo Document number Document title Name / Function Prepared Verified Approved Date Signature Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA Page 2 of 13 0.1 Amendment Record Issue 01 Amendment Description Date Initial Issue 0.2 Table of Content 0.1 Amendment Record.................................................................................................... 2 0.2 Table of Content ......................................................................................................... 2 1. Introduction .................................................................................................................... 4 2. Project Description ......................................................................................................... 4 3. 4. 2.1 Project History ........................................................................................................ 4 2.2 Project Definition ..................................................................................................... 4 2.3 Design Organisation Resources.............................................................................. 4 2.4 Design Subcontractors ............................................................................................ 5 2.5 Technologies and Process Description ................................................................... 5 Certification Basis .......................................................................................................... 6 3.1 Certification Basis ................................................................................................... 6 3.2 Special Conditions .................................................................................................. 6 3.3 Equivalent Level of Safety....................................................................................... 6 3.4 Environmental Protection ........................................................................................ 6 Certification Process ...................................................................................................... 7 4.1 Certification Schedule ............................................................................................. 7 4.2 Approval of Flightconditions .................................................................................... 8 4.3 Means of Compliance ............................................................................................. 8 4.4 Engine/Propeller certification and interactions with aircraft...................................... 8 4.5 Equipment qualification ........................................................................................... 9 4.6 Control of Production and Configuration ................................................................. 9 Doc.-No. Certification Programme Revision Date EASA.21J.ELA Project Reference Page 3 of 13 4.7 Compliance Documentation .................................................................................. 10 4.8 Compliance Checklist ........................................................................................... 10 4.9 Master Document List ........................................................................................... 11 4.10 Final Declaration of Compliance ........................................................................... 11 5. EASA Involvement ....................................................................................................... 12 5.1 Initial classification of EASA level of involvement .................................................. 12 5.2 Monitoring and further EASA involvement adjustment .......................................... 12 6. List of Annexes ............................................................................................................ 13 A Type Design Definition issue date ........................................................................ 13 B Means of Compliance issue date .......................................................................... 13 C Master Document List issue date.......................................................................... 13 Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA Page 4 of 13 1. Introduction This Certification Programme defines the specific practices to demonstrate compliance with the applicable requirements, the resources and sequence of activities relevant the Project. This Certification Programme will be updated as necessary during the Certification process. This Certification Programme is the basis for the initial determination of the involvement of the European Aviation Safety Agency (EASA). The Certification Programme has to be updated to reflect any relevant changes to the project. 2. Project Description The following chapter contain a description of project. It covers the aircraft, design and manufacturing processes as well as resources used by the Design Organisation. Any unconventional feature or technology where no experience is available from former projects is highlighted. 2.1 Project History History of the project and experience with proof of concept prototypes or similar models. If the design is based on an EASA certified product the following paragraphs should contain a detailed description of all differences and the service experience with the existing fleet has to be included. 2.2 Project Definition Detailed description of the aircraft configuration and information about performance and limitations as well as systems and equipment. Any unconventional design feature has to be presented. 2.3 Design Organisation Resources Only for non DOA Description of DO resources used for the project. The CVE’s for all relevant areas should be mentioned. Special attention should be given to new CVE’s or new area’s of competence. Design Organisations without DOA have to define in detail who is working on the project and give detailed information on responsibilities and experience of staff. EASA has to be informed about any change of nominated staff and the Certification Programme has to be updated. Doc.-No. Certification Programme Revision Date EASA.21J.ELA 2.4 Project Reference Page 5 of 13 Design Subcontractors List of all design subcontractors involved in the project with detailed description of their tasks and responsibilities. Every external source for data used for compliance demonstration is a design subcontractor. For example suppliers for components of the aircraft also delivering design data used for compliance demonstration structural tests (components, specimen, flammability, …) noise testing flight testing test equipment ground vibration test and/or flutter analysis external CVE’s, test pilots Maintenance and configuration control of test aircraft 2.5 Technologies and Process Description Detailed description of the technologies and processes used for design and manufacturing of the product. Any unconventional technology or process not part of DOA procedures has to be presented, for example: new FEM tool, new verification of Analysis or Software tools composite manufacturing process Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA Page 6 of 13 3. Certification Basis The type certification basis consists of the applicable airworthiness code established by EASA effective on the date of application and any special condition in accordance with Part21A.16B(a). 3.1 Certification Basis The Design Organisation should identify the applicable airworthiness code established by the Agency that is effective on the date of application for that certificate unless: (i) otherwise specified by the Agency; or (ii) compliance with certification specifications of later effective amendments is chosen by the applicant or required under points (c) and (d); 2. any special condition prescribed in accordance with point 21.A.16B(a). An application for type-certification of large aeroplanes and large rotorcraft shall be effective for five years and an application for any other type-certificate shall be effective for three years, unless an applicant shows at the time of application that its product requires a longer period of time for design, development, and testing, and the Agency approves a longer period. 3.2 Special Conditions In some cases the related airworthiness code does not contain adequate or appropriate safety standards for the product, because: 1. the product has novel or unusual design features relative to the design practices on which the applicable airworthiness code is based; or 2. the intended use of the product is unconventional; or 3. experience from other similar products in service or products having similar design features, has shown that unsafe conditions may develop. In that case the Design Organisation shall propose a special conditions to the Agency containing safety standards to establish a level of safety equivalent to that established in the applicable airworthiness code. 3.3 Equivalent Level of Safety If there is the intention to provide an equivalent level of safety to compensate the non compliance with any airworthiness requirement this has to be mentioned and justified here. 3.4 Environmental Protection The DO has to identify the applicable environmental protection requirements. Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA Page 7 of 13 4. Certification Process The certification programme has to include milestones specific to particular technical areas in relation with the general planning of the project and the decision process, especially the key points where an Agency decision is needed before further action (e.g. acceptance of test plans) The responsible persons to manage the process have to be defined as well as the flow of information to the Agency. 4.1 Certification Schedule EASA need information to plan the project and ensure that adequate resources are available. According EASA Working Procedure for Type Certification (http://easa.europa.eu/certification/docs/internalworking-procedures/PR.TC.00001-002%20Type%20certification.pdf ) the EASA type certification process can generally be divided in the following phases. Phase I – Technical Familiarisation and establishment of the Type Certification Basis The objective of this phase is to provide technical information about the project to the Team experts to enable the definition of and the agreement on the initial EASA Type Certification Basis. Phase II – Agreement of the Certification Programme The objective of this phase is the definition of and the agreement on the proposed means of compliance with each paragraph of the Certification Basis and the identification of the Team involvement. Phase III – Compliance determinations The objective of this phase is the demonstration of compliance with the Certification Basis and the acceptance of the compliance demonstration. Phase IV- Final Report and issue of a Type Certificate The objective of this phase is the establishment of a project final report recording details of the type investigation and, based on approval of the final report the issue of the EASA Type Certificate. Estimated dates for major milestones should be given: EASA application Certification Plan Familiarization Meeting Agreement on Certification Basis Agreement on Certification Plan Structural Test Plan Flight Test Plan Agreement on Test Plans Production of Prototype, Test Specimen Major Ground Test Major Structural Test Major Compliance Data packages Application for Approval of Flightconditions Maiden Flight Flight Test Noise Test Plan Noise Test Final Data Package Declaration of Compliance EASA Approval Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA 4.2 Page 8 of 13 Approval of Flightconditions This paragraph is only required if no equivalent approved DO procedure is available and can be deleted or reduced to cover missing or deviating information. It has to be agreed within the certification programme and/or flight test plan what will be delivered by the DO and accepted by EASA before flightconditions for first flight will be approved. The DO shall make a proposal depending on the complexity of the project taking into account: Load analysis Structural substantiation and tests Ground tests Aeroelastic investigations Conformity inspection . 4.3 Means of Compliance The certification programme has to include the means for showing of compliance and providing to the Agency the working methods means by which such compliance will be shown. This information has to be included in the Annex of the Certification Programme for every applicable requirement. As this information is also used to determine the EASA involvement only listing the MOC code is not sufficient. Depending on the conventionality of the design some methods for the demonstration of compliance could be more conservative than others. A short summary of some methods to demonstrate compliance could be helpful. Examples could be methods to demonstrate compliance for flight testing according Part 23 flight test manual flight testing using data recording and experienced test pilot composite materials following LBA guidance material flutter using an experienced supplier for GVT and Analysis noise testing using an experienced supplier for testing 4.4 Engine/Propeller certification and interactions with aircraft The applicant for an aircraft TC is responsible for the installation of the engine/propeller within the aircraft and has to show compliance with installation requirements that apply to over and above those required for the separate type certification of the engine/propeller. The engine/propeller manufacturer is expected to support the aircraft manufacturer in this process. For aircraft where the engine and/or the propeller are certified as part of the aircraft the certification basis has to cover this. Details have to be defined in CRI-A1. Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA 4.5 Page 9 of 13 Equipment qualification Part of the Type Definition is a list of installed equipment including reference to specifications, declaration of design and performance or ETSO approvals if applicable. It will clearly identify if the equipment will be certified as part of the aircraft or has obtained ETSO authorisation. The ETSO Authorisation is the recognition by EASA that the equipment meets predefined qualification and performance criteria. ETSO Approval of the equipment will be treated as a separate process. For equipment to be certified as part of the Product, the applicant for the TC/STC is responsible for the approval of the equipment as part of the aircraft and its installation. An acceptable means of providing compliance data in support of the equipment and its installation is to show that the equipment meets the appropriate ETSO standard. The Equipment List should also contain information if the equipment is optional and if there any any conditions or limitations for installations (e.g. tow hook not compatible with propeller xyz). 4.6 Control of Production and Configuration This paragraph is only required if no equivalent approved DO procedure available and can be deleted or reduced to cover missing or deviating information. The production of test specimen, prototypes, test equipment has to be done under responsibility of the DO. It is recommended to have an arrangement with an approved Production Organisation. Other defined and accepted procedures. ……. Personal responsibilities should be included. The configuration of test aircraft with data released by DO has to be ensured. All deviations have to be assessed by responsible DO staff and in case of potential effect on compliance demonstration or safety have to be accepted by EASA. Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA 4.7 Page 10 of 13 Compliance Documentation This paragraph is only required if no equivalent approved DO procedure available and can be deleted or reduced to cover missing or deviating information. Give a description of the documents management system; Compliance documents must be created in such way that: - the kind of document and the technical objectives for each document are determined at the beginning of the process - the production of the documents is carefully managed all along the process, in accordance with the milestones defined in the certification programme - the various issues of a document are controlled. Each document must contain: - the reference of the requirements covered by the document - data showing compliance and a statement by the applicant declaring compliance with these requirements A numbering system to identify the compliance documents must be defined in order to have an adequate link with the certification programme. Except as otherwise agreed with the Agency, all compliance documents must be produced before issuance of the final statement of compliance required by 21A.20(b) or 21A.97(a)(3). Good experience has been made in the past with a compliance summary document according the Template Compliance Summary that contains 4.8 the full text of the requirement, a summary of all essential steps necessary to demonstrate compliance including reference to specific pages/chapters were the full information can be found a statement declaring compliance with that requirement signatures from Design Engineer who produced the document signature from one Certification Validation Engineer for this technical area for the verification of the compliance demonstration Compliance Checklist This paragraph is only required if no equivalent approved DO procedure available and can be deleted or reduced to cover missing or deviating information. Based on the agreed MOC List a Compliance Checklist (CCL) should be maintained to log the certification process and finally track the closure of the compliance demonstration of all requirements. Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA 4.9 Page 11 of 13 Master Document List This paragraph is only required if no equivalent approved DO procedure available and can be deleted or reduced to cover missing or deviating information. A Master Document List (MDL) should provide reference to all documents used to demonstrate compliance and include all documents listed in the CCL. The MDL should also in line with proposed template reference all documents used to define the type design. 4.10 Final Declaration of Compliance This paragraph is only required if no equivalent approved DO procedure available and can be deleted or reduced to cover missing or deviating information. After completion of the compliance demonstration, the DO shall declare that it has demonstrated compliance with the applicable type-certification basis and environmental protection requirements, according to the certification programme and is prepared to comply with Part21.A.44. Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA Page 12 of 13 5. EASA Involvement The intended EASA involvement will be document in the Means of Compliance Document for every requirement. 5.1 Initial classification of EASA level of involvement The rationales for the classification for EASA involvement will be sent by the applicant to EASA. This will be done by agreed DOA procedure or this certification programme. Based on the information provided by the applicant, the feedback from DOA-Team Leader and experience from earlier project the EASA involvement will be defined. The initial involvement will be classified based on the information submitted with the proposed certification programme. If necessary the applicant will be requested to present detailed information during the familiarization meeting to EASA specialists where the involvement is classified as HIGH or no classification was possible before the meeting may attend. The involvement classification has to be confirmed or adjusted after the familiarization meeting. 5.2 Monitoring and further EASA involvement adjustment EASA base its level of involvement classification mostly on initial assessments in the early phase of the certification program. During the certification process, EASA will monitor the applicant. If unforeseen problems arise, EASA may have to re-evaluate the involvement classification and adjust its level. The applicant will inform EASA on any change that could affect the classification of EASA involvement. Likewise, the applicant may add experienced CVE, or switch from novel to proven technology or methodology, reducing the EASA level of involvement. EASA can also decide to lower its level of involvement after initial compliance demonstration. The final decision for EASA involvement and, a reference to the rationale and a reference to the final decision should be documented in the modified certification program. The official certification programme will re-issued. Doc.-No. Certification Programme Revision Date Project Reference EASA.21J.ELA Page 13 of 13 6. List of Annexes A Type Design Definition issue date B Means of Compliance issue date C Master Document List issue date