Advanced Composites Processing Exercise no. 5 Spring Semester 2012 Issue date 19.04.12 Deadline: 03.05.12 Exercise no. 5: Permeability Introduction/Objectives The scope of this laboratory is to let the students familiarize themselves with permeability characterization. Permeability is a key parameter for impregnation processes: it is the ability of a porous medium to transport fluids, in other words it represents physically how favorable a preform of fabrics can be impregnated by, for example, a resin system. It generally varies depending on the flow direction (e.g. outof-plane, in-plane and fiber direction or transverse permeability) and can assume very different values depending on the textile used and the fiber volume content FVC (as this affects the interconnect porous space between fibers in which fluid can flow). In-plane permeability ranges typically from 10-9 to 10-12 m2. As permeability is indeed an internal property of the fiber preform, it can change locally in the preform itself (because of local variations in the free space between fibers) and in addition is affected by preform handling, draping and compaction during a process. Correct measurement of permeability is an on-going problem in the scientific community. Permeability characterization research has been carried out for years and yet there is still no common standard. Usually, in-plane permeability is measured by a 1D flow test, with a fixed thickness cavity (so fixed fiber volume content), injecting a testing fluid at set pressure. The flow velocity is recorded and it is correlated to the permeability, through the following analytical formula: 2𝐾 𝑥𝑓 (𝑡) = √𝜙𝜇 ∙ 𝛥𝑝 · 𝑡 (1) Where xf is the flow-front position at time t; μ the viscosity; ϕ the porosity, Δp the difference of pressure and K is the value of permeability to calculate (in the direction of the flow). In this lab the students will perform a 1D test, and also a 2D permeability measurement in the test rig in Figure 1, whose working principle is described in [1]. The 2D test is able to provide both in-plane values of permeability (fiber- and transverse direction) from a single fiber sample in one single test. In this laboratory, some tests will be run and permeability results analyzed. Students are asked to answer the questions in the following section. [1] Louis, B.M., Di Fratta, C., Danzi, M., Zogg, M., Ermanni, P., Improving time effective and robust techniques for measuring in-plane permeability of fiber preforms for LCM processing. Proceeding at SEICO 11 Paris – 32nd International Conference, March 28th-29th 2011: p. 204-211. ETH Zurich, Centre of Structure Technology C. Di Fratta, B. Louis Page 1 Advanced Composites Processing Exercise no. 5 Spring Semester 2012 Tasks Description Please make clear the following questions: 1. Describe the in-plane 2D permeability measurement and summarize the factors influencing the permeability. Assess the final values of permeability by the data obtained from measurement; 2. Using the data obtained from the visual 1D permeability experiment performed in the laboratory, calculate the permeability of the glass fiber preform tested. The FVC of glass fiber was 47% and Δp of 1 bar. Assuming that the fluid viscosity is 0.038 Pa·s. Figure 1 – In-plane permeability test rig Impregnation time t [s] Impregnation length xf [cm] Hint: use equation (1). 3. Is there a difference between permeability values measured in 1D and 2D tests? If yes, could you provide an explanation? Also, what are the advantages/disadvantages of both tests? ETH Zurich, Centre of Structure Technology C. Di Fratta, B. Louis Page 2