NASA_USLI_UA_RG_PLAR_2013 - UA Rocket Girls

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The Aerodynamics of Grid Fins

The University of Alabama

Tuscaloosa, AL

Rocket Girls

May 6, 2013

NASA University Student Launch Initiative

Post-Launch Assessment Review

1.0 Project Summary

The Rocket Girls chose to study the basic aerodynamics of grid fins. The team used strain gauges on the attachment points of the fins to the bracket system to measure the bending strain during flight. The rocket reached an apogee of 4,971 feet during the competition launch and was recovered successfully. The team reached over 3,000 persons through outreach and stayed within a $5,000 budget throughout the year.

2.0 Dottie Overview

Dottie was 8 feet tall, 4 inches in diameter, and made using LTM 45 carbon fiber. The rocket was built in six sections but came apart into three during flight. At launch, Dottie weighed approximately 16 pounds containing the payload and recovery electronics, 24inch and 84-inch parachutes, and flew four custom 3D-printed grid fins and brackets design by the team. The Rocket Girls studied the aerodynamics of grid fins by placing strain gauges on the fins that were flown perpendicular to the rocket body in place of traditional planar fins.

2.1 Vehicle Flight Summary

Dottie flew on a CTI L730 motor at the competition launch and reached an apogee of

4,971 feet. The flight was stable with the center of gravity (C

G

) nearly two body lengths forward of the center of pressure (C

P

). Shown below is an altitude versus time graph from the avionics PerfectFlite Stratologger altimeter that shows the deployment at apogee of the drogue parachute and of the main parachute at 900 feet. The drift distance was within the required distance and there was no damage to the vehicle, fins, or electronics at landing.

Figure 1. Altitude versus Time Graph

3.0 Payload Flight Summary

The payload electronics worked as intended during launch. The four strain gauges ran through the booster section from the fins and attached to a breadboard with four capacitors. As the capacitors ran their cycle, they received data from a specific strain gauge and then sent it to the Raspberry Pi Datalogger powered by an external battery.

The data from the Raspberry Pi was stored on an SD card and then read using a program in Python. Due to the stability and integrity of the bracket design for the grid fins, there was minimal strain data on the fins during launch to accurately understand the aerodynamic forces during flight.

3.1 Scientific value

Grid fins have been used by the Russians on their missiles since the 1970’s as a control surface or abort system. Not until recently has the United States begun using grid fins on the MOAB and as a potential control system on the Orion. Although these fins have been available for 40 years, knowledge about their effects on the aerodynamics and flight of the vehicle is limited. The data collected in testing, as well as sub-scale and fullscale flights allowed the Rocket Girls to determine if grid fins have the potential to be as successful in their stability and flight control planar fins.

3.2 Visual data observed

The visual data was minimal due to the strength in design of the bracket system. The fins were securely mounted to the booster section of the rocket to prevent shearing of the fins during launch; therefore the strain during flight was too sporadic and negligible to properly acquire any useful data.

4.0 Overall Experience

4.1 Lessons learned

Over the course of the year, as the team developed different grid designs that needed to be tested, The Rocket Girls learned it was imperative to have scheduled additional flights in case of weather or unsuccessful launches, since this was a major factor in trying to keep on schedule. This project also taught the team that their goals were capable of changing as they further researched grid fins and how to adapt to changing circumstances on launch day.

4.2 Summary of overall experience

Originally, the team attempted to design grid fins with a lower coefficient of drag (C

D

) than that of traditional fins. The goal eventually transformed into finding the aspect ratio that could be best modeled in RockSim for the full-scale vehicle as well as studying the aerodynamic forces on the fins during launch. Unfortunately, the payload received minimal data from the strain gauges. The Rocket Girls also learned a great deal about data acquisition systems and electronics as there were no electrical engineering students on the team.

5.0 Educational Engagement Summary

This year, the UA Rocket Girls far exceeded the set educational engagement outreach goal of 2,000 people. The team was able to reach a total of 3,419 people with over 500 of the total being 6 th through 9 th grade students. By using lesson plans, PowerPoint presentations, and incorporating lessons suggested by the teacher the Rocket Girls were able to inspire and educate students, teachers, and parents about science, math, engineering, and rockets. Table 1 shows a list of all educational engagement events during the 2012-2013 USLI competition year.

Table 1. Engagement Events Attended

Event

E-Day

UA Engineering Alumni

Tailgate

Tuscaloosa Story Lab

Into to Aerospace

Engineering

Echols Middle School

Selma High School

Tuscaloosa County High

School

Event Location

Tuscaloosa, AL

Tuscaloosa, AL

Tuscaloosa, AL

Tuscaloosa, AL

Tuscaloosa, AL

Selma, AL

Tuscaloosa, AL

Number of Persons

Reached

750

248

51

84

191

141

35

McWane Center

6.0 Budget Summary

The Rocket Girls spent an estimated $3,500 of their $5,000 given by the Alabama

Space Grant Consortium. They later received $600 from USLI which will be saved for a future project. Dottie’s estimated price on the pad was $2,056 even though the team’s expense for the vehicle and electronics was only $550. The chart for the price on the pad is shown below. The Rocket Girls spent an additional $2,950 throughout the project on the sub-scale rocket, NAR 1 certifications for new team members, and educational engagement activities. The remaining $1,500 will be spent before May 31, 2013 on power tools, altimeters, and team member reimbursements of small purchases.

Table 2. Price on the Pad

Item Amount

1

Birmingham, AL

Total

Team's

Expense

Structure

Donated

Estimated

Price Each

220.8

1919

3419

Total Price

220.8 Carbon Fiber

Airframe

Fiberglass

Couplers

1 Donated 11.5 11.5

Centering Rings

Fiberglass Bulk plates

Nosecone

Fiberglass Sleds

2

2

1

3

Donated

28

32

42

60

14

32

14

120

28

32

42

Grid Fins

Outer Brackets

Inner Brackets

PerfectFlite

Altimeters

Duracell

Batteries

GPS

Raspberry Pi

Strain Gauges

U-bolts

Fin Pins

C-Clips

Shear Pins

Rivets

Nuts

#6 Screws

Threaded

Rods

Drogue

Parachute

Main

Parachute

Main

Parachute

Protector

Drogue

Parachute

Protector

Shock Chords

Motor

Motor Case

Rear Closure

Total

1

1

1

3

4

1

1

4

12

40

8

6

4

4

4

8

4

4

4

1

Payload Components

Free to Print

Free to Print

Free to Print

Electronics

Reused

4.25

5.5

3.75

79.95

48

Reused

35

Donated

Hardware

10

2.8

3.6

0.4

1.56

20

3.2

12

Recovery System

Reused

12

400

35

49

45

2.5

0.7

0.9

0.05

0.13

0.5

0.4

2

Reused

10

180

10

Reused 7

45

180

10

7

17

22

15

239.85

48

400

35

196

10

2.8

3.6

0.4

1.56

20

3.2

12

1

1

1

2

Other

161

100

39

$548.56

22 44

165.95

106.95

39.95

165.95

106.95

39.95

$2,079.56

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