E-Z Shelving Systems, Inc.
August 2011
5538 Merriam Drive
Merriam, Kansas 66203
Toll Free
800-353-1331
Fax
913-384-3399
Website
http://e-zshelving.com
E-mail
info@e-zshelving.com
Product Guide Specification
Specifier Notes: This product guide specification is written according to the Construction Specifications
Institute (CSI) 3-Part Format, including MasterFormat, SectionFormat, and PageFormat, as described
in The CSI Construction Specifications Practice Guide.
This section must be carefully reviewed and edited by the Architect to meet the requirements of the
project and local building code. Coordinate this section with other specification sections and the
Drawings. Delete all “Specifier Notes” after editing this section.
Section numbers are from MasterFormat 2011 Update.
SECTION 10 56 13.23
CANTILEVER METAL STORAGE SYSTEM
Specifier Notes: This section covers E-Z Shelving Systems, Inc. cantilever metal storage system.
Consult E-Z Shelving Systems, Inc. for assistance in editing this section for the specific application.
Section 11 41 33 – Foodservice Cantilever Metal Storage System covers E-Z Shelving Systems, Inc.
Spacemaker System that complies with NSF International and USDA standards for food preparation
installations.
PART 1
1.1
A.
GENERAL
SECTION INCLUDES
Cantilever metal storage system.
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1.2
RELATED REQUIREMENTS
Specifier Notes: Edit the following list of related sections as necessary. Limit the list to sections with
specific information that the reader might expect to find in this section, but is specified elsewhere.
A.
Section 04 20 00 – Unit Masonry: Concrete unit masonry walls to receive storage system.
Specifier Notes: E-Z Shelving System uprights and shelf brackets can be used to support wood
shelves and countertops fabricated by others. Include the following paragraph if wood shelving is
required.
B.
Section 06 40 00 – Architectural Woodwork: Shop fabrication of wood shelves [and
countertops] [with plastic laminate finish] to be installed on shelf brackets and uprights specified
in this Section.
C.
Section 09 21 16 – Gypsum Board Assemblies: Blocking installed in stud partitions for support
and anchorage of storage system components.
1.3
REFERENCE STANDARDS
Specifier Notes: List standards referenced in this section, complete with designations and titles. Delete
standards not included in the edited section. Including a standard in this list does not require
compliance with that standard.
A.
ASTM International (ASTM):
1.
ASTM A240 / A240M – Standard Specification for Chromium and Chromium-Nickel
Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications.
2.
ASTM A653 / A653M – Standard Specification for Steel Sheet, Zinc-Coated (Galvanized)
or Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
3.
ASTM A1008 / A1008M – Standard Specification for Steel, Sheet, Cold-Rolled, Carbon,
Structural, High-Strength Low-Alloy, High-Strength Low-Alloy with Improved Formability,
Solution Hardened, and Bake Hardenable.
4.
ASTM B221 – Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars,
Rods, Wire, Profiles, and Tubes.
5.
ASTM B633 – Standard Specification for Electrodeposited Coatings of Zinc on Iron and
Steel.
6.
ASTM D522 – Standard Test Methods for Mandrel Bend Test of Attached Organic
Coatings.
7.
ASTM D2794 – Standard Test Method for Resistance of Organic Coatings to the Effects of
Rapid Deformation (Impact).
8.
ASTM D3363 – Standard Test Method for Film Hardness by Pencil Test.
B.
Federal Specifications (Fed Spec):
1.
Fed Spec AA-S-1048 – Shelving, Storage, and Display, Steel, Clip Type.
C.
Military Specifications (MIL):
1.
MIL S-5059 – Steel, Corrosion-Resistant (18-8), Plate, Sheet Strip.
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D.
1.4
Society of Automotive Engineers (SAE):
1.
SAE AMS-QQ-A250/2 – Aluminum Alloy 3003, Plate and Sheet.
SUBMITTALS
Specifier Notes: Edit submittal requirements as necessary. Delete submittals not required.
A.
Comply with Section 01 33 00 – Submittal Procedures.
B.
Product Data: Submit manufacturer’s product data, including list of components, quantities to
be provided, and installation instructions.
C.
Shop Drawings: Submit manufacturer’s shop drawings, including plans, elevations, sections,
and details, indicating dimensions, tolerances, materials, components, fabrication, fasteners,
hardware, finish, options, accessories, and layout of system.
D.
Samples: Submit manufacturer’s samples:
1.
[6-inch] [152-mm] minimum length of upright.
2.
Shelf support bracket with clamp assembly.
3.
[6-inch] [152-mm] minimum width of shelf in selected finish.
E.
Manufacturer’s Certification: Submit manufacturer’s certification that materials comply with
specified requirements and are suitable for intended application.
F.
Cleaning Instructions: Submit manufacturer’s cleaning instructions.
G.
Warranty Documentation: Submit manufacturer’s standard warranty.
1.5
QUALITY ASSURANCE
A.
Manufacturer Qualifications: Firm specializing in manufacture of cantilever metal shelving
systems with 25 years minimum successful experience.
B.
Sole Source Responsibility: Shelving system components [, except wood shelves provided
under Section 06 40 00 – Architectural Woodwork,] shall be products from a single
manufacturer.
1.6
DELIVERY, STORAGE, AND HANDLING
A.
Delivery and Acceptance Requirements: Deliver materials to site in manufacturer’s original,
unopened containers and packaging, with labels clearly identifying product name and
manufacturer.
B.
Storage and Handling Requirements:
1.
Store and handle materials in accordance with manufacturer’s instructions.
2.
Keep materials in manufacturer’s original, unopened containers and packaging until
installation.
3.
Store materials in clean, dry area indoors.
4.
Do not store materials directly on floor.
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5.
6.
1.7
A.
WARRANTY
Warranty Period: 10 years for properly installed storage system to cover repair or replacement
of defective or structurally failed components.
PART 2
2.1
Store materials on flat, level surface, raised above floor, with adequate support to prevent
sagging.
Protect materials and finish during storage, handling, and installation to prevent damage.
PRODUCTS
MANUFACTURER
A.
E-Z Shelving Systems, Inc., 5538 Merriam Drive, Merriam, Kansas 66203. Toll Free 800-3531331. Fax 913-384-3399. Website www.e-zshelving.com. E-mail info@e-zshelving.com.
B.
Requests to use equivalent products of other manufacturers shall be submitted in accordance
with Section 01 25 13 – Product Substitution Procedures.
2.2
A.
PERFORMANCE REQUIREMENTS
Cantilever Metal Storage System: Design, fabricate, and install such that:
1.
Shelves are cantilevered without front supports, providing completely open, full width,
useable shelves.
2.
Shelf lengths are provided to completely fit layout indicated on Drawings without voids,
gaps, or wasted space.
3.
Shelves may be positioned at any height above base bracket.
4.
Systems with slots or holes that dictate shelf heights: Not acceptable.
5.
Storage system shall be expandable using additional modular components.
6.
Storage system can be dissembled and re-erected in different location or configuration.
Specifier Notes: Typical spacing of uprights and shelf length is 48 inches (1,219 mm). Bracket and
load capacity is determined by shelf span and depth. For metal shelves, bracket length is the same as
shelf depth. For wood shelves, brackets are 2 inches (51 mm) less than shelf depth. Refer to load
tables in E-Z Shelving Systems, Inc. product literature and edit the following paragraph to reflect project
requirements.
7.
Loading capacities for [48 inches] [1,219 mm] [_____] shelf span.
a.
Shelf Uniform Load:
1)
[12 inches] [305 mm] deep shelf: [200 psf.] [976 kg/m2.]
2)
[24 inches] [610 mm] deep shelf: [120 psf.] [586 kg/m2.]
3)
[_____] [inches] [mm] deep shelf: [_____] [psf.] [kg/m2.]
b.
Shelf Concentrated Load: [450 lbs] [204 kg] [_____].
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Specifier Notes: Single shelf brackets carry one half the shelf load. Double shelf brackets carry one
half the shelf load of each adjoining shelf, which is equivalent to the load of one complete shelf. Hence,
load capacities of double shelf brackets are one half the capacity of the corresponding single shelf
bracket. Select recommended load capacities from E-Z Shelving Systems, Inc. product literature to edit
the following paragraph to reflect project requirements.
c.
d.
2.3
Loading Capacity for Single Shelf Bracket:
1)
[12 inches] [305 mm] long bracket: [560 lbs.]
2)
[24 inches] [610 mm] long bracket: [395 lbs.]
3)
[_____] [inches] [mm] long bracket: [_____]
Loading Capacity for Double Shelf Bracket:
1)
[12 inches] [305 mm] long bracket: [280 lbs.]
2)
[24 inches] [610 mm] long bracket: [198 lbs.]
3)
[_____] [inches] [mm] long bracket: [_____]
[254 kg.]
[179 kg.]
[lbs.] [kg.]
[127 kg.]
[90 kg.]
[lbs.] [kg.]
STORAGE SHELVING SYSTEM
A.
Provide complete, cantilever shelving system consisting of modular shelves, uprights, shelf
brackets, clamp assemblies, fasteners, and other components and accessories that can be field
assembled; E-Z Shelving System as manufactured by E-Z Shelving Systems, Inc.
B.
Compliance: System shall comply with Fed Spec AA-S-1048, Kind I, Class 2, Type 7D.
C.
Layout: Dimensions, number of tiers, location, spacing, and details shall be as indicated on
Drawings and approved shop drawings.
Specifier Notes: E-Z Shelving Systems can be wall mounted, freestanding, floor-to-ceiling mounted, or
a combination of mounting methods.
D.
Mounting Method: Shelving shall be supported on cantilevered brackets attached to [wall
mounted] [freestanding] [floor-to-ceiling] uprights.
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Specifier Notes: Nine standard types of shelving are provided for E-Z Shelving System. They are
listed below along with the type of uprights and shelf brackets typically used. Other types of shelving
and finishes, such as chrome, are available as custom orders. Contact E-Z Shelving Systems, Inc. for
availability of non-standard components and finishes and assistance in specifying custom products.
EZGS - Galvanized steel shelves and zinc-plated uprights and brackets.
EZGSL - Galvanized steel louvered shelves and zinc-plated uprights and brackets.
EZPS - Phosphate-primed steel shelves, uprights, and brackets with electrostatically applied
plastic powder resin colored paint coating. Standard colors are white, tan, black, and gray. Custom
colors are available as a special order.
EZPSL - Phosphate-primed steel louvered shelves, uprights, and brackets with electrostatically
applied plastic powder resin colored paint coating. Standard colors are white, tan, black, and gray.
Custom colors are available as a special order.
EZAS - Sheet aluminum shelves and shelf brackets, extruded aluminum uprights, and zincplated steel foot brackets.
EZSS - Stainless steel shelves, uprights, and brackets.
NSWS - Stainless steel NSF-certified wire shelves, uprights, and brackets.
NSWZ - Zinc-plated NSF-certified wire shelves, uprights, and brackets.
NSWE - Zinc-plated NSF-certified wire shelves with powder paint coating and zinc-plated
uprights and brackets. As an option, powder paint coated uprights and brackets can be provided.
Standard paint colors for wire shelves are green, blue green, and gray. When used for Food Service
standard paint color for uprights and brackets is gray. For other applications standard paint colors are
white, tan, black, and gray. Custom colors are available as a special order.
2.4
SOLID AND LOUVERED SHELVES
Specifier Notes: Except for wire shelves, standard shelf lengths are 36, 48, and 60 inches (914, 1219,
and 1,524 mm). Standard shelf depths range from 6 to 36 inches (152 to 914 mm) in 2-inch (51-mm)
increments. Custom sizes are also available by contacting E-Z Shelving Systems, Inc. Shelf size can
be specified below for each selected shelf type. However, if several different sizes are required, it is
preferable to indicate dimensions on Drawings or in a Shelving Schedule included in Part 3 of this
specification section.
Select the appropriate shelf types from the following. If more than one type is required, indicate with
letter designation. Use same type designations on Drawings.
Include this paragraph for EZGS solid surface, galvanized steel shelves.
A.
Type [A]: Solid surface, galvanized steel shelves; EZGS as manufactured by E-Z Shelving
Systems, Inc.
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1.
2.
3.
4.
Material: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G90 coating of [1-1/4 oz per sq ft] [33 g/m2].
Profile: Form shelf from single sheet with front edge bent down and back edge bent up to
provide rigidity. Provide front and back flanges with return so that cut edges are not
exposed. Shelves shall have no unsanitary hems, crevices, or folds.
Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for
attachment.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
Specifier Notes: Include this paragraph for EZGSL louvered, galvanized steel shelves.
B.
Type [B]: Louvered, galvanized steel shelves; EZGSL as manufactured by E-Z Shelving
Systems, Inc.
1.
Material: [16 gauge] [1.6 mm] galvanized steel sheet complying with ASTM A653 with G90 coating of [1-1/4 oz per sq ft] [33 g/m2].
2.
Profile: Form shelf from single sheet with front edge bent down and back edge bent up to
provide rigidity. Provide front and back flanges with return so that cut edges are not
exposed. Shelves shall have no unsanitary hems, crevices, or folds.
3.
Louvered Surface: Provide grid of [3/4 by 1-3/4 inches] [19 by 44 mm] oblong slots
spaced at [2-1/4 inches] [57 mm].
4.
Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for
attachment.
5.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
Specifier Notes: Include this paragraph for EZPS solid surface, powder paint coated, steel shelves.
C.
Type [C]: Solid surface, powder paint coated, steel shelves; EZPS as manufactured by E-Z
Shelving Systems, Inc.
1.
Material: [16 gauge] [1.6 mm] steel sheet complying with ASTM A1008 phosphate primed
and finished with electrostatically applied plastic powder resin paint coating with these
characteristics.
a.
Hardness: 2H tested in accordance with ASTM D3363.
b.
Flexibility: Passes [1/8-inch] [3-mm] conical mandrel tested in accordance with
ASTM D522.
c.
Impact Resistance: 160/160 direct and reverse tested in accordance with ASTM
D2794.
d.
Tensile Strength: [5,300 psi.] [373 kg/cm2.]
e.
Elongation: 3 percent.
f.
Color: [White] [Tan] [Black] [Gray] [Custom color designated by Architect].
2.
Profile: Form shelf from single sheet with front edge bent down and back edge bent up to
provide rigidity. Provide front and back flanges with return so that cut edges are not
exposed. Shelves shall have no unsanitary hems, crevices, or folds.
3.
Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for
attachment.
4.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
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Specifier Notes: Include this paragraph for EZPSL louvered surface, powder coated, steel shelves.
D.
Type [D]: Louvered, powder coated, steel shelves; EZPSL as manufactured by E-Z Shelving
Systems, Inc.
1.
Material: [16 gauge] [1.6 mm] steel sheet complying with ASTM A1008 phosphate primed
and finished with electrostatically applied plastic powder resin paint coating with these
characteristics.
a.
Hardness: 2H tested in accordance with ASTM D3363.
b.
Flexibility: Passes [1/8 inch] [3 mm] conical mandrel tested in accordance with
ASTM D522.
c.
Impact Resistance: 160/160 direct and reverse tested in accordance with ASTM
D2794.
d.
Tensile Strength: [5,300 psi.] [373 kg/cm2.]
e.
Elongation: 3 percent.
f.
Color: [White] [Tan] [Black] [Gray] [Custom color designated by Architect].
2.
Profile: Form shelf from single sheet with front edge bent down and back edge bent up to
provide rigidity. Provide front and back flanges with return so that cut edges are not
exposed. Shelves shall have no unsanitary hems, crevices, or folds.
3.
Louvered Surface: Provide grid of [3/4 by 1-3/4 inches] [19 by 44 mm] oblong slots
spaced at [2-1/4 inches] [57 mm].
4.
Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for
attachment.
5.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
Specifier Notes: Include this paragraph for EZAS solid surface, aluminum shelves.
E.
Type [E]: Solid surface, aluminum shelves; EZAS as manufactured by E-Z Shelving Systems,
Inc.
1.
Material: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQ-A250/2, Type
5052.
Specifier Notes: Standard finish is aluminum mill finish.
2.
3.
4.
5.
Finish: Aluminum mill finish.
Profile: Form shelf from single sheet with front edge bent down and back edge bent up to
provide rigidity. Provide front and back flanges with return so that cut edges are not
exposed. Shelves shall have no unsanitary hems, crevices, or folds.
Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for
attachment.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
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Specifier Notes: Include this paragraph for EZSS solid surface, stainless steel shelves.
F.
2.5
Type [F]: Solid surface, stainless steel shelves; EZSS as manufactured by E-Z Shelving
Systems, Inc.
1.
Material: [18 gauge] [1.3 mm] stainless steel, Types 304-2B and 304-3 complying with
ASTM A240 and MIL S-5059.
2.
Profile: Form shelf from single sheet with front edge bent down and back edge bent up to
provide rigidity. Provide front and back flanges with return so that cut edges are not
exposed. Shelves shall have no unsanitary hems, crevices, or folds.
3.
Pre-punch shelves for attachment to brackets. Provide with screws and wingnuts for
attachment.
4.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
COUNTERTOPS
Specifier Notes: Solid surface shelves 24 to 36 inches (610 to 914 mm) deep can be used as
countertops or work surfaces when mounted on special countertop-type brackets. As a custom order,
countertops greater than 36 inches (914 mm) can be provided. In applications such as laboratories,
cantilevered countertops can be used with shelving above and below. Include this article if countertops
are required.
A.
Where [indicated on Drawings] [scheduled in Part 3], provide countertops with countertop
brackets.
B.
Material: Match material and finish of specified solid surface shelves.
Specifier Notes: Countertops can be provided with or without integral backsplashes. Include this
paragraph if backsplashes are required.
C.
Profile: Form countertop from single sheet with front edge bent down and back edge bent up to
provide rigidity [and form [4 inches] [102 mm] high backsplash]. Provide front and back flanges
with return so that cut edges are not exposed. Shelves shall have no unsanitary hems,
crevices, or folds.
D.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
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2.6
WIRE SHELVES
Specifier Notes: The three types of wire shelving provided by E-Z Shelving Systems, Inc. - NSWS,
NSWZ, and NSWE - are certified by NSF International for use in foodservice facilities.
Standard wire shelf lengths are 24, 30, 36, 42, 48, 54, and 60 inches (610, 762, 914, 1,067, 1,219,
1,372, and 1,524 mm). Standard wire shelf depths are 12, 14, 18, 21, and 24 inches (305, 356, 457,
533, and 610 mm). Custom sizes are also available by contacting E-Z Shelving Systems, Inc. Shelf
size can be specified below as part of the wire shelf description. However, if several different sizes are
required, it is preferable to indicate dimensions on Drawings or in a Shelving Schedule included in Part
3 of this specification section.
Include this paragraph for NSWS stainless steel wire shelves.
A.
Type [G]: NSF-certified, stainless steel wire shelves; NSWS as manufactured by E-Z Shelving
Systems, Inc.
1.
Material: Stainless steel wire, Type 304.
2.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
Specifier Notes: Include this paragraph for NSWZ zinc-plated steel wire shelves.
B.
Type [H]: NSF-certified, steel wire shelves zinc plated; NSWZ as manufactured by E-Z
Shelving Systems, Inc.
1.
Material: Steel wire zinc plated in accordance with ASTM B633.
2.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
Specifier Notes: Include this paragraph for NSWE zinc-plated steel wire shelves with powder paint
coating.
C.
Type [I]: NSF-certified, steel wire shelves zinc plated with powder paint coating; NSWE as
manufactured by E-Z Shelving Systems, Inc.
1.
Material: Steel wire zinc plated in accordance with ASTM B633 and finished with
electrostatically applied plastic powder resin paint coating with these characteristics:
a.
Hardness: 2H tested in accordance with ASTM D3363.
b.
Flexibility: Passes [1/8 inch] [3 mm] conical mandrel tested in accordance with
ASTM D522.
c.
Impact Resistance: 160/160 direct and reverse tested in accordance with ASTM
D2794.
d.
Tensile Strength: [5,300 psi.] [373 kg/cm2.]
e.
Elongation: 3 percent.
Specifier Notes: Warranty may vary according to finish. Consult E-Z Shelving Systems, Inc. for more
information.
f.
Color: [Green] [Blue Green] [Gray].
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2.
3.
D.
2.7
Material: Zinc-plated steel wire.
Size: [[_____] [inches] [mm] long by [_____] [inches] [mm] deep.] [As indicated on
Drawings.] [As scheduled in Part 3.]
Wire Shelf Construction: Top wire mat supported by front, rear, and end wire trusses.
1.
Wire Mat: [10 gauge] [3.5 mm] diameter wires spaced at [7/8 inch] [22 mm] and welded
to intermediate, perpendicular, [6 gauge] [4.7 mm] support wires.
2.
End Trusses: Three-wire truss consisting of [2 gauge] [6 mm] diameter bottom wire, [6
gauge] [4.7 mm] diameter serpentine truss wire, and [6 gauge] [4.7 mm] diameter top
wire.
3.
Front and Rear Trusses: Four-wire truss consisting of [2 gauge] [6 mm] diameter bottom
wire, [6 gauge] [4.7 mm] diameter serpentine truss wire, and two [6 gauge] [4.7 mm]
diameter top wires. Top wires encase and hold wire mat.
4.
Corners: At each corner provide welded [12 gauge] [2.8 mm] conical-shaped collar, [13/4 inches] [44 mm] high with tapered ABS plastic or aluminum sleeve attached to knobtype shelf bracket.
5.
Shelf Construction Variance: In some depths, wire mat, truss, and collar design may vary,
but shall provide load capacity equal to or exceeding capacity of shelf construction as
specified.
UPRIGHTS
Specifier Notes: Four functional types of uprights are provided for the E-Z Shelving System for
receiving shelf brackets and supporting shelves:
Wall-mounted uprights with pre-punched, double flange for attachment to wall.
Floor-to-ceiling-mounted, double-faced uprights for back-to-back shelving and anchored with
floor and ceiling brackets.
Freestanding, single-faced, heavy-duty uprights installed with anti-sway bars.
Freestanding, double-faced, heavy-duty uprights for back-to-back shelving and installed with
anti-sway bars.
Edit the following paragraph to indicate types of uprights required for project. If more than one type is
required, indicate with letter designation. Use same type designation on Drawings.
A.
Types: Provide the following uprights as required for shelving layout indicated on Drawings.
1.
Type [A]: Wall-mounted upright with slotted tubular face to receive shelf brackets and
double flange on backside for attachment to substrate. Flanges shall be punched with [1/4
inch] [6 mm] diameter mounting holes starting [2 inches] [51 mm] from each end.
2.
Type [B]: Floor-to-ceiling-mounted upright with slotted tubular face on both sides to
receive shelf brackets for back-to-back, center-of-room storage. Upright shall be
fabricated by welding or bolting two wall-mounted uprights back-to-back.
3.
Type [C]: Freestanding, heavy-duty upright with single slotted tubular front face to receive
shelf brackets and reinforcing channel on back. Designed to be installed with anti-sway
bars.
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4.
Type [D]: Freestanding, heavy-duty upright with slotted tubular faces on both sides to
receive shelf brackets and reinforcing channel in center. Designed to be installed with
anti-sway bars.
Specifier Notes: Uprights are fabricated from four metal and finish combinations: zinc-plated steel,
powder paint coated steel, extruded aluminum, and stainless steel. Refer to list in Article 2.3 Storage
Shelving System for typical upright used in conjunction with various shelf types. Indicate required
upright material in the following paragraph.
B.
Material:
1.
[Zinc-Plated Steel: [14 gauge] [2 mm] steel sheet zinc plated in accordance with ASTM
B633 and chromate dipped.]
2.
[Powder Paint Coated Steel: [14 gauge] [2 mm] steel sheet complying with ASTM A1008
phosphate primed and finished with electrostatically applied plastic powder resin paint.
Finish and color to match shelves.]
3.
[Extruded Aluminum: Extruded aluminum complying with ASTM B221, Type 6061-T6 with
[aluminum mill finish] [anodized finish] to match shelves.]
4.
[Stainless Steel: [14 gauge] [2 mm] stainless steel, Type 304-2B complying with ASTM
A240 and MIL S-5059.]
Specifier Notes: Most uprights are available from 48 to 120 inches (1,219 to 3,048 mm) lengths in 12inch (305-mm) increments. Some uprights are available in lengths up to 192 inches (4,877 mm). Refer
to E-Z Shelving Systems, Inc. product literature for stock upright lengths. Uprights can also be factory
or field cut to required lengths. Lengths can be specified below as part of upright description.
However, if several different sizes are required, it is preferable to indicate dimensions on Drawings or in
a Shelving Schedule included in Part 3 of this specification section.
C.
Length: [[_____] [inches] [mm].] [As indicated on Drawings.] [As scheduled in Part 3.]
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2.8
BRACKETS
Specifier Notes: Eight types of shelf and anchoring brackets are available for the E-Z Shelving System:
Single shelf, tapered bracket to support one shelf end.
Double, tapered bracket to support ends of two adjoining shelves.
Single shelf, rectangular foot bracket to support one bottom shelf, form end base, and anchor to
floor to stabilize freestanding shelving units.
Double, rectangular foot bracket to support ends of two adjoining shelves, form end base, and
anchor to floor to stabilize freestanding shelving units.
Tapered ceiling bracket to anchor floor-to-ceiling uprights to ceiling.
Single shelf, tapered, knob bracket to support one wire shelf end. Top flange of bracket has two
cylindrical knobs to receive wire shelf corner collars.
Double, tapered, knob bracket to support ends to two adjoining wire shelves. Top flange of
bracket has four cylindrical knobs to receive wire shelf corner collars.
Tapered countertop bracket designed with top and bottom flanges to support countertops
ranging in depth from 24 to 36 inches (610 to 914 mm).
Edit the following paragraph to indicate types of brackets required for project. Indicate different
types with letter designation. Use same type designation on Drawings.
A.
Types: Provide brackets and equip with left or right flanges as shown on approved shop
drawings to accommodate shelving layout indicated on Drawings.
1.
Type [A]: Single shelf, tapered bracket with top flange to support one shelf end.
2.
Type [B]: Double, tapered bracket with top flange to support ends of two adjoining
shelves.
3.
Type [C]: Single shelf, rectangular foot bracket with top flange to support one bottom
shelf. Provide bracket with bottom flange which can be anchored to floor to stabilize
freestanding shelving units.
4.
Type [D]: Double, rectangular foot bracket with top flange to support ends of two adjoining
bottom shelves. Provide bracket with bottom flange which can be anchored to floor to
stabilize freestanding shelving units.
5.
Type [E]: Tapered ceiling bracket with top flange to anchor floor-to-ceiling uprights to
ceiling.
6.
Type [F]: Single shelf, tapered, knob bracket to support one wire shelf end. Top flange of
bracket has two cylindrical knobs to receive wire shelf corner collars.
7.
Type [G]: Double, tapered, knob bracket to support ends to two adjoining wire shelves.
Top flange of bracket has four cylindrical knobs to receive wire shelf corner collars.
8.
Type [H]: Tapered bracket with top and bottom flanges for additional strength to support
countertops.
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Specifier Notes: Brackets are fabricated from four metal and finish combinations: zinc-plated steel,
powder paint coated steel, aluminum, and stainless steel. Refer to list in Article 2.3 Storage Shelving
System for typical brackets used in conjunction with various shelf types. Indicate required shelf
material in the following paragraph.
B.
Material:
1.
[Zinc-Plated Steel: [12 gauge] [2.8 mm] steel sheet zinc plated and chromate dipped in
accordance with ASTM B633.]
2.
[Powder Paint Coated Steel: [12 gauge] [2.8 mm] steel sheet complying with ASTM
A1008 phosphate primed and finished with electrostatically applied plastic powder resin
paint. Finish and color to match shelves.]
3.
[Aluminum: [0.125 inch] [3 mm] aluminum sheet complying with SAE AMS-QQ-A250/2,
Type 5052.]
4.
[Stainless Steel: [12 gauge] [2.8 mm] stainless steel, Type 304-2B complying with ASTM
A240 and MIL S-5059.]
Specifier Notes: Single and double shelf brackets are provided in lengths to match shelf depth. If wood
shelves are being provided by others, brackets should be 2 inches (51 mm) less than wood shelf depth.
Heel dimension of tapered shelf brackets is with 2-5/8, 4-5/8, or 5-3/8 inches (67, 117, or 143 mm)
depending of bracket length. Rectangular foot brackets have a standard height of 9-1/2 inches (241
mm) and custom height of 5-1/2 inches (140 mm). Bracket dimensions can be specified below.
However if several different sizes are required, it is preferable to indicate dimensions on Drawings or in
a Shelving Schedule included in Part 3 of this specification section.
C.
Size: [[_____] by [_____] [inches] [mm].] [As required to accommodate shelf depth.] [As
indicated on Drawings.] [As scheduled in Part 3.]
D.
Provide brackets with clamp assemblies designed to rigidly attach brackets to uprights.
1.
Type: Split unit with profile to match tubular slot extension of upright. Provide with [3/8
inch] [10 mm] diameter bolt and nut for attachment.
2.
Material: Electro-zinc-plated steel in accordance with ASTM B633 and chromate dipped.
2.9
ACCESSORIES
Specifier Notes: Numerous accessories are available from E-Z Shelving Systems, Inc. to
accommodate various storage applications. In addition, custom fabricated accessories can be
provided. Contact E-Z Shelving Systems, Inc. for information and assistance in specifying custom
designs. Edit this paragraph to reflect required accessories. Delete non-applicable products.
Type of fastener used to anchor uprights and ceiling and foot brackets will depend of type of substrate
and project conditions.
A.
Fasteners: Provide fasteners as required for secure, rigid installation to meet specified
performance requirements. Type, size, and spacing shall be as recommended by manufacturer
and indicated on approved shop drawings. Minimum fasteners shall be:
1.
Wood Studs and Blocking: [1/4 inch] [6 mm] diameter lag screws, [2-1/2 inches] [64 mm]
long.
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2.
3.
4.
Metal Studs, Concrete Unit Masonry, and Hollow Tile: [1/4 inch] [6 mm] diameter toggle
bolts.
Masonry and Concrete Walls: Expansion shields with [1/4 inch] [6 mm] diameter lag
screws, [2-1/2 inches] [64 mm] long.
Concrete Walls and Floors: Nail gun fasteners.
Specifier Notes: Anti-sway braces are used to laterally brace freestanding shelving units. For shelving
heights greater than 84 inches (2,134 mm), ceiling or other method of top bracing is recommended.
B.
Anti-Sway Braces: Provide [1 inch] [25 mm] by [6 gauge] [4.8 mm] steel straps to cross-brace
freestanding shelving and meet specified performance requirements.
Specifier Notes: Braces for galvanized steel and aluminum uprights are zinc-plated steel, for powder
paint coated steel uprights are powder paint coated steel, and for stainless steel uprights are nickel
plated. Edit this paragraph to reflect type of uprights and braces required.
1.
2.
Finish:
a.
For [Galvanized Steel] [Extruded Aluminum] Uprights: Zinc plated in accordance
with ASTM B633 and chromate dipped.]
b.
For Stainless Steel Uprights: Nickel plated.
c.
Powder Paint Coated Uprights: Electrostatically applied plastic powder resin paint.
Finish and color to match shelves and uprights.
Fasteners: Machine screws with nylon-locking hex nuts.
Specifier Notes: E-Z Shelving Systems, Inc. can provide solid end panels for storage units in materials
and finishes to match shelves. Edit and include this paragraph if end panels are required.
C.
End Panels: Provide full height, solid metal end panels for ends of storage units.
1.
Width: Match shelf depth.
2.
Material:
a.
[Galvanized Steel: [16 gauge] [1.6 mm] galvanized steel sheet complying with
ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2.]
b.
[Powder Paint Coated Steel: [16 gauge] [1.6 mm] steel sheet complying with ASTM
A1008 phosphate primed and finished with electrostatically applied plastic powder
resin paint. Finish and color to match shelves.]
c.
[Aluminum: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQA250/2, Type 5052.]
d.
[Stainless Steel: [18 gauge] [1.3 mm] stainless steel, Type 304-2B complying with
ASTM A240 and MIL S-5059.]
3.
Mounting: Provide L-shaped edge strip to fit under shelf and attach to shelf bracket. End
panels to be bolted to edge strips.
Specifier Notes: Projecting edge strips can be provided for shelves to prevent stored materials from
sliding off during seismic activity. Include this paragraph if seismic strips are required.
D.
Seismic Strips: Provide projecting metal edge strips for front of shelves and L-shaped end strip
to prevent stored materials from sliding off shelves during seismic activity.
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1.
2.
Material:
a.
[Galvanized Steel: [16 gauge] [1.6 mm] galvanized steel sheet complying with
ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2.]
b.
[Powder Paint Coated Steel: [16 gauge] [1.6 mm] steel sheet complying with ASTM
A1008 phosphate primed and finished with electrostatically applied plastic powder
resin paint. Finish and color to match shelves.]
c.
[Aluminum: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQA250/2, Type 5052.]
d.
[Stainless Steel: [18 gauge] [1.3 mm] stainless steel, Type 304-2B complying with
ASTM A240 and MIL S-5059.]
Mounting: Front edge strip bolts to shelf flange. L-shaped end strip to fit under shelf and
attach to shelf bracket.
Specifier Notes: Base closure pieces can be used in conjunction with foot brackets to provide a solid,
flush base for storage unit. Include this paragraph if closure pieces are required.
E.
Base Closures: Provide metal closure pieces to install at bottom of shelving units and form
solid flush base.
1.
Size: Height to match foot bracket. Width to match shelf width.
2.
Material:
a.
[Galvanized Steel: [16 gauge] [1.6 mm] galvanized steel sheet complying with
ASTM A653 with G-90 coating of [1-1/4 oz per sq ft] [33 g/m2.]
b.
[Powder Paint Coated Steel: [16 gauge] [1.6 mm] steel sheet complying with ASTM
A1008 phosphate primed and finished with electrostatically applied plastic powder
resin paint. Finish and color to match shelves.]
c.
[Aluminum: [0.08 inch] [2 mm] aluminum sheet complying with SAE AMS-QQA250/2, Type 5052.]
d.
[Stainless Steel: [18 gauge] [1.3 mm] stainless steel, Type 304-2B complying with
ASTM A240 and MIL S-5059.]
3.
Mounting: Provide flanges for closure pieces to wrap around shelf and screw attach to
foot bracket.
F.
Utility Rail: Provide rail to support hooks and other types of hangers [as indicated on Drawings.]
[as scheduled in Part 3.]
1.
Construction: [1 inch] [25 mm] by [6 gauge] [5.2 mm] rail welded to end brackets with
holes for attachment to uprights with clamp assemblies.
2.
Length: [48 inches.] [1,219 mm.] [_____] [As indicated on Drawings.] [As scheduled in
Part 3.]
3.
Finish: Zinc plated in accordance with ASTM B633 and chromate dipped.
G.
Hooks: Provide hooks to attach to utility rails [as indicated on Drawings.] [as scheduled in Part
3.]
1.
Type: [S-hook] [Steel rod hook with welded flange].
2.
Finish: Zinc plated in accordance with ASTM B633 and chromate dipped.
H.
Tire Racks: Provide tire rack assemblies to attach to uprights [as indicated on Drawings.] [as
scheduled in Part 3.]
1.
Assembly to consist of pairs of:
a.
Tapered shaped, [12 gauge] [2.8 mm] steel brackets with clamp assemblies.
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2.
I.
b.
[1/8 by 1-1/4 by 1-1/4 by 48 inches] [3 by 32 by 32 by 1,219 mm] steel angle rails.
c.
Suspension braces.
d.
Brace attachments with clamp assemblies.
Finish: Zinc plated in accordance with ASTM B633 and chromate dipped.
Hanger Rod Assemblies: Provide hanger rod assemblies to attach to uprights [as indicated on
Drawings.] [as scheduled.] Assembly to consist of:
Specifier Notes: Hanger rod is provided either as chrome-plated steel or stainless steel.
1.
2.
Hanger Rod: [1-1/16 inch diameter by [14 gauge] [2 mm] by [48 inches] [1,219 mm]
[chrome-plated steel tube.] [stainless steel, Type 304-2B complying with ASTM A240 and
MIL S-5059.] Provide end caps for rod.
Rod and Shelf Brackets:
a.
Type: Single shelf, tapered bracket with top flange to support shelf end and front
flange with hole to receive hanger rod.
Specifier Notes: Four material and finish options are provided for brackets to match selected shelf.
b.
Material:
1)
[Zinc-Plated Steel: [14 gauge] [2 mm] steel sheet zinc plated in accordance
with ASTM B633 and chromate dipped.]
2)
[Powder Paint Coated Steel: [14 gauge] [2 mm] steel sheet complying with
ASTM A1008 phosphate primed and finished with electrostatically applied
plastic powder resin paint. Finish and color to match shelves.]
3)
[Aluminum: [0.125 inch] [3 mm] aluminum sheet complying with SAE AMSQQ-A250/2, Type 5052.]
4)
[Stainless Steel: [14 gauge] [2 mm] stainless steel, Type 304-2B complying
with ASTM A240 and MIL S-5059.]
Specifier Notes: E-Z Shelving Systems, Inc. can provide custom-fabricated shelf dividers to match
selected shelving type. Typical divider is 8 inches (203 mm) high by 12 inches (305 mm).
J.
Shelf Dividers: Provide flanged shelf dividers with radiused corners [as indicated on Drawings.]
[as scheduled.]
1.
Size: [8 inches] [203 mm] high by [12 inches] [305 mm] wide with [4 inches] [102 mm]
mounting flange.
2.
Material:
a.
[Zinc-Plated Steel: Steel sheet zinc plated in accordance with ASTM B633 and
chromate dipped.]
b.
[Powder Paint Coated Steel: Steel sheet complying with ASTM A1008 phosphate
primed and finished with electrostatically applied plastic powder resin paint. Finish
and color to match shelves.]
c.
[Aluminum: Aluminum sheet complying with SAE AMS-QQ-A250/2, Type 5052.]
d.
[Stainless Steel: Stainless steel, Type 304-2B complying with ASTM A240 and MIL
S-5059.]
3.
Mounting: [Adhesive tape.] [Magnetic strips.]
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PART 3
3.1
EXECUTION
COORDINATION
Specifier Notes: Include the following paragraph if uprights are mounted on stud walls.
A.
Coordinate requirements for stud spacing, blocking, and auxiliary structural supports to ensure
adequate means for installation of shelving system.
Specifier Notes: Shelves and countertops can be fabricated with cut-outs to accommodate columns,
pipes, and other protrusions from wall.
B.
Coordinate shelving system layout with columns, wall-mounted pipes and conduit, and other
wall protrusions. Provide cut-outs in shelving [and countertops] such that components fit tight
around protruding elements. Field verify required dimensions.
Specifier Notes: Include the following paragraph if floor-to-ceiling uprights are required.
C.
Coordinate with installation of suspended ceiling system to ensure adequate blocking, bracing,
and auxiliary structural support is provided for attachment of ceiling brackets and support of
uprights.
D.
Coordinate installation of shelving system with application of floor, wall, and ceiling finishes. To
the extent possible, install shelving components after finishes have been applied.
3.2
A.
3.3
INSPECTION
Before Installation:
1.
Inspect substrates to receive shelving and verify surfaces are smooth, plumb, and suitable
for anchoring uprights.
2.
Inspect storage system components for damage. Do not install bent, dented, scratched,
or otherwise damaged items.
3.
Verify all required components are available.
INSTALLATION
A.
Install shelving system in accordance with approved shop drawings and manufacturer's
installation instructions.
B.
Layout storage system with temporary markings to indicate upright locations.
C.
Wall-Mounted Uprights: Accurately space uprights and install plumb with fasteners of type,
size, and spacing recommended by manufacturer for type of substrate.
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Specifier Notes: Include the following two paragraphs if floor-to-ceiling or freestanding shelving is
required.
D.
[Floor-to-Ceiling] [Freestanding] Uprights: Attach foot brackets to uprights with clamp
assemblies. Ensure bracket is perpendicular to upright. [Attach ceiling brackets to top of
upright with clamp assembly.] Ensure uprights are accurately positioned and plumb. Secure
ceiling bracket to substrate with fasteners of type, size, and spacing recommended by
manufacturer for type of substrate.
E.
Anti-Sway Braces: Where indicated on approved shop drawings, install pair of anti-sway braces
on backside of uprights. Screw attach braces [6 inches] [152 mm] from top of upright. Attach
bottom end of braces to adjacent upright forming an X.
F.
Brackets: Insert shelf brackets in uprights and secure with clamp assemblies. Ensure brackets
are accurately aligned so installed shelves will be level.
G.
Shelves: Position shelves on brackets, align mounting holes, and anchor with fasteners of type,
size, and spacing recommended by manufacturer.
H.
Accessories: Install accessories in locations indicated on approved shop drawings. Install
components rigidly, secure, plumb, and level with fasteners of type, size, and spacing
recommended by manufacturer.
3.4
ADJUSTING
A.
Remove and replace damaged components.
B.
[Touch-up minor scratches on painted components with manufacturer provided paint matching
original finish.]
3.5
CLEANING
A.
Thoroughly clean and polish storage system components.
B.
Do not use harsh cleaning materials or methods that could damage finish.
3.6
A.
PROTECTION
Protect installed storage system components from subsequent construction activities.
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3.7
SCHEDULE
Specifier Notes: A schedule of required storage system components can be provided as part of this
section or as part of the Drawings. Schedule will typically indicate quantities, types, model numbers,
sizes, and finishes of items. The following is a suggested format for developing a schedule. Refer to
E-Z Shelving Systems, Inc. product literature for component model numbers.
A.
Provide quantities and types of storage system components as specified in Part 2 - Products.
Model numbers refer to products manufactured by E-Z Shelving Systems, Inc.:
1.
Room No. [_____] - [_____]:
a.
Uprights:
1)
Type A: [__quantity__] each [__type of upright__], Model No. [_____],
[__length__] long, and [__finish__].
2)
Type B: [__quantity__] each [__type of upright__], Model No. [_____],
[__length__] long, and [__finish__].
b.
Brackets:
1)
Type A: [__quantity__] each [__type of bracket__], Model No. [_____],
[__length__] long, and [__finish__].
2)
Type B: [__quantity__] each [__type of bracket__], Model No. [_____],
[__length__] long, and [__finish__].
c.
Shelves:
1)
Type A: [__quantity__] each, Model No. [_____], [__width__] wide by
[__depth__] deep, and [__finish__].
2)
Type B: [__quantity__] each, Model No. [_____], [__width__] wide by
[__depth__] deep, and [__finish__].
d.
Accessories:
1)
Accessory A: [__quantity__] each, [__type of accessory__], Model No.
[_____], [__size__], and [__finish__].
2)
Accessory B: [__quantity__] each, [__type of accessory__], Model No.
[_____], [__size__], and [__finish__].
2.
Room No. [_____] - [_____]:
a.
Uprights:
1)
Type A: [__quantity__] each [__type of upright__], Model No. [_____],
[__length__] long, and [__finish__].
2)
Type B: [__quantity__] each [__type of upright__], Model No. [_____],
[__length__] long, and [__finish__].
b.
Brackets:
1)
Type A: [__quantity__] each [__type of bracket__], Model No. [_____],
[__length__] long, and [__finish__].
2)
Type B: [__quantity__] each [__type of bracket__], Model No. [_____],
[__length__] long, and [__finish__].
c.
Shelves:
1)
Type A: [__quantity__] each, Model No. [_____], [__width__] wide by
[__depth__] deep, and [__finish__].
2)
Type B: [__quantity__] each, Model No. [_____], [__width__] wide by
[__depth__] deep, and [__finish__].
d.
Accessories:
1)
Accessory A: [__quantity__] each, [__type of accessory__], Model No.
[_____], [__size__], and [__finish__].
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2)
Accessory B: [__quantity__] each, [__type of accessory__], Model No.
[_____], [__size__], and [__finish__].
END OF SECTION
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