P RE S S RE LE AS E Emissions under control: comprehensive exhaust air analysis during laser processing of plastics In order to provide optimal protection for machine operators and the environment, it is utterly necessary to know exactly which emissions are being released during laser processing of plastics. Scientists at the Laser Zentrum Hannover e.V. (LZH) and at the Kunststoff Zentrum SKZ in Würzburg have compiled a comprehensive analysis of the main emissions released during laser processing of plastics. This information is now available in the form of emission data sheets. Press release Hannover, March 4th, 2015 Contact Lena Bennefeld Marketing & Communications +49 511 2788-238 presse@lzh.de What is the influence of the laser output or process speed on the hazardous materials released? How are the materials, process conditions and emissions related? Based on these and similar questions, equipment for material removal, cutting and welding of plastics was investigated at the place of use, using a mobile measurement unit developed by the LZH. It can be integrated in any exhaust system, and makes direct and guidelineconform measurement of the exhaust possible, with subsequent evaluation according to the Technical Instructions on Air Quality Control (TA Luft). Parallel to this, measurements of the workplace ambient air were taken, and the hazardous material concentrations were compared to the workplace threshold levels (AGW) according to the Technical Guidelines for the Handling of Hazardous Substances (TRGS) 900/910 Investigation of plastics relevant for applications The main emphasis of the investigations is on application relevant plastics, such as PE, PP, PA6, PC/ABS and carbon fiber reinforced plastics (CFRP). The research institutes LZH and SKZ examined the released particles and gasses for more than 100 chemical compounds. Based on the information gathered, the dominant influencing variables for the individual processes were Editing: Dipl.-Biol. Lena Bennefeld | Marketing & Communications | +49 511 2788-238 | presse@lzh.de Laser Zentrum Hannover e.V. | Hollerithallee 8 | 30419 Hannover, Germany | +49 511 2788-0 | www.lzh.de determined, and thus a basis for emission-reduced processing was created. The results of the investigations are now available as emission data sheets, and they can be ordered from the Safety Technology Group at the LZH. Furthermore, a prevention matrix with suggestions for process and material specific prevention measures was made. The results of the investigations will also become a part of the laser safety database, which can be viewed on the LZH website (http://www.lzh.de/en/publications/laser_safety). The IGF project 433ZN of the Research Association on Welding and Allied Processes e.V. of the DVS was financed by the German Federation of Industrial Research Associations "Otto von Guericke" e.V. (AiF) within the framework of the Program on Supporting Industrial Collective Research (IGF) of the Federal Ministry for Economic Affairs and Energy (BMWi), based on a decision of the German Parliament. All project results will soon be available as part of the final reporting by the SKZ. There are two figures for this press release. Editing: Dipl.-Biol. Lena Bennefeld | Marketing & Communications | +49 511 2788-238 | presse@lzh.de Laser Zentrum Hannover e.V. | Hollerithallee 8 | 30419 Hannover, Germany | +49 511 2788-0 | www.lzh.de Caption figure 1: Mobile pump case for guideline-conform sampling in the exhaust air, respectively workplace ambient air on site. Photo: LZH. Caption figure 2: Measurement cell for guideline-conform sampling directly in the exhaust air. Photo: LZH. Laser Zentrum Hannover e.V. (LZH) As an independent, non-profit research institute, the Laser Zentrum Hannover e.V. (LZH) stands for innovative research, development and consulting. The LZH is supported by the Lower Saxony Ministry for Economics, Labour and Transport and is dedicated to the selfless promotion of applied research in the field of photonics and laser technology. Founded in 1986, over 170 employees are now working for the LZH. Editing: Dipl.-Biol. Lena Bennefeld | Marketing & Communications | +49 511 2788-238 | presse@lzh.de Laser Zentrum Hannover e.V. | Hollerithallee 8 | 30419 Hannover, Germany | +49 511 2788-0 | www.lzh.de The focus of the LZH lies on the fields of optical components and systems, optical production technologies, and biomedical photonics. Interdisciplinary cooperation between natural scientists and mechanical engineers makes innovative approaches to challenges from the most different areas possible: from the development of components for specific laser systems to process developments for the most diverse laser applications, for example for medical technology or lightweight construction in the automotive sector. Seventeen spin off companies have emerged from the LZH up to now. Thus, the LZH has created a strong transfer between fundamental science, application oriented research, and industry. SKZ – Das Kunststoff-Zentrum When dealing with plastics – SKZ is the address. For more than 50 years, SKZ, the largest plastics institute in Germany, has been offering practical solutions to individual needs. The SKZ offers testing and quality assurance for products, and with more than 10,000 participants a year, is the market leader for training and knowledge transfer to industry in the field of plastics. In the field of research, market-based developments, and product and process technology improvements are being carried out. SKZ provides its customers with consulting throughout the entire value-added chain, from development via production up to the application, always with the goal of finding the best solution. The certification of management systems offers the best conditions for productivity and business success. Editing: Dipl.-Biol. Lena Bennefeld | Marketing & Communications | +49 511 2788-238 | presse@lzh.de Laser Zentrum Hannover e.V. | Hollerithallee 8 | 30419 Hannover, Germany | +49 511 2788-0 | www.lzh.de