ANNEX 10 QUBtest DKB LG049A Contents of Annex 10 Section Annex page no. Quick Reference Guide 2 General Labatory Operations 4 General Safety Advice 4 Personal Protective Equipment (PPE) 5 Materials Safety Precautions 5 QUBtest laboratory: equipment information 6 QUBtest laboratory: equipment safety assessment 7 Fieldwork 9 Attachment 1 : Advice for fieldwork at river or coastal locations 10 Version: October 2012 Annex10 pg 1 Quick Reference Guide Student access into the laboratory is prohibited unless cleared with a member of QUBtest staff Key Personnel QUBtest Manager Dr. B Rankin Acting Laboratory Manager Safety Co-ordinators First Aiders Mr. E Moulds Mr. E Moulds & Dr S Nanukuttan (Tel 4218) Mr. E Moulds (LG049A Tel 4356) Emergency Services Dial: 2222 or 9999 First Aid Station: Mr. E. Moulds office in LG 049A Smoke detectors: LG043, 044, 049A and corridors (as attached plan) Fire alarm: LG049C Fire Blanket: none Fire Extinguishers: Corridor leading to Concrete Lab. Fire Hose: None Eye Wash Stations: Water & bottles at sink in LG 049A Version: October 2012 Annex10 pg 2 Version: October 2012 Annex10 pg 3 General Laboratory Operations The risk assessments performed on each of the items of equipment relating to QUBtest are displayed on the following pages. In addition to the perceived risk from each of these items of equipment the required Personal Protective Equipment (PPE) is also listed. As a general policy, no machine in the QUBtest laboratory may be used unless all appropriate guards are in place. All specimens must be stored and disposed of in such a way as to not be hazardous. Overalls and safety shoes should be worn and protective gloves and safety glasses used when necessary. Specialist testing should not be undertaken until a safety procedure has been agreed by the Safety Co-ordinator. Certain toxic and hazardous materials, such as asbestos specimens, should not be brought to the laboratory. If in doubt, consult the Safety Co-ordinator. Any reference made to another section of this document refers to the body of the SPACE Safety Manual, unless specifically annotated. General Safety Advice If any help and advice is required regarding matters of safety within the QUBtest Laboratory contact should be made with the Local Safety Advisors – Mr E Moulds, room no. LG049A, telephone extension 4356, email e.moulds@qub.ac.uk and Dr Sree Nanukuttan, room no. OG.023, telephone extension 4218 and email s.nanukuttan@qub.ac.uk. A summary of this safety information can be found on the notice board in the laboratory. A risk assessment should be carried out for each piece of work to be carried in the laboratory; Section 5 of the School Safety Manual gives guidance in this procedure. If there are any specific aspects of health that may be affected due to work to be undertaken or if any disabilities, e.g. hearing or sight impediments, may result in safety being compromised in the work place, the safety Co-ordinator/Laboratory Manager should be informed immediately. Any accidents or near misses should be reported using the procedure outlined in Section 3.9 of the School Safety Manual. Lone working is not permitted in the QUBtest Laboratory between 5.00pm and 8:30am. This applies to all personnel. Should the need arise to conduct laboratory work during these hours, permission should be obtained from the Safety Co-ordinator. Forms may be collected from and will be retained by the Safety Co-ordinator and should be completed prior to the commencement of experiments. In an emergency contact details for Designated First Aiders are posted on green signs at various locations in the laboratory. A First Aid box is located in room LG049A. Only designated First Aiders are advised to render first aid (as outlined in Section 3.7 of the School Safety Manual) Version: October 2012 Annex10 pg 4 Personal Protective Equipment (or PPE) Minimum Requirements for Laboratory Staff All staff in the laboratory must wear the following Personal Protective Equipment (PPE). Laboratory coat Shoes with toe protection Additional protection as required by COSHH & Risk Assessment Strong protective footwear should be worn when lifting heavy equipment. Gloves Safety glasses Masks: Dust mask , gas mask Laboratory equipment Completed COSHH (Containment of Substances Hazardous to Health) forms and other relevant safety documents will be kept in the office under the control of the Safety Co-ordinator. In addition to the risk assessments below, the additional pages of notes should be considered while using the QUBtest Laboratory. Materials Safety Precautions 1. No investigation shall be carried out until an operating procedure including safety considerations has been agreed with the Safety Co-ordinator. All staff shall familiarise themselves with relevant Risk Assessments and, where none exists, a new Risk Assessment completed by the Safety Co-ordinator. Risk Assessment forms are with the Safety Co-ordinator. 2. The appropriate COSHH forms shall be read and signed as necessary eg for use with Ordinary Portland Cement, Microsilica, GGBS, PFA. 3. Eye protection & gloves must be worn when using potentially dangerous substances or when heating corrosive chemicals and as directed by warning signs. Heat resistant gloves are provided for use with ovens. 4. Protective coats should be worn when working in the laboratory. 5. Long hair, jewellery and other loose items should be firmly secured. 6. Bottles and containers shall be appropriate for use and clearly marked (if in doubt please consult the Safety Co-ordinator). 7. Experiments/tests that run for an extended period should be discussed with the Safety Co-ordinator. 8. If an accident occurs it must be reported to either the Safety Co-ordinator and/or the School Safety Officer. 9. If any equipment is faulty or damaged, the Safety Co-ordinator should be informed. Version: October 2012 Annex10 pg 5 10. Working surfaces shall be clean and tidy and when leaving the laboratory check your working area for tidiness and for potential hazards. Access The main entrance point for the QUBtest Laboratory is on the lower ground floor level adjacent to the Ashby car park. Should access be required via the Concrete Laboratory, out of normal office hours, keys may be obtained in advance from the Safety Co-ordinator. Access routes through the laboratory should be kept clear at all times. Whenever possible equipment not in use should be stowed away. Equipment in use, eg. cables, should be kept tidy to reduce the risk of trips and falls. QUBtest laboratory: equipment information Avery-Denison cube testing machine The setting up of specimens and carrying out tests should be done by trained technical staff. The safety screen should be in place during testing. Concrete cubes & moulds Care should be taken when handling the cube moulds and safety boots worn at all times. The following equipment requires formal training and this will be provided by the Safety Coordinator who has records of procedures: Avery-Denison cube testing machine. All concrete mixers. Core drill and stand. Cutrock concrete cutting saw- Requires training by an outside body. Version: October 2012 Annex10 pg 6 QUBtest laboratory – safety assessment Equipment Admixtures Safety Catagory H Supervisor Eye protection, safety boots, gloves, overalls. As required: mask or respirator. Eye protection, safety boots, gloves, Overalls, mask or respirator. Ear defenders, safety boots, eye protection, gloves, overalls, mask as required. Eye protection, safety boots, screens as required, gloves for handling material which causes skin irritation. Eye protection, safety boots, gloves. Ear defenders, safety boots, eye protection, gloves, overalls, mask as required. Eye protection, safety boots, gloves. Eye protection, ear defenders, safety boots, eye protection, gloves, overalls, mask as required. E. Moulds Eye protection, ear defenders, safety boots, eye protection, gloves, overalls, mask as required. Eye protection, safety boots, gloves as required. Eye protection, safety boots, gloves for handling material which causes skin irritation, mask as required. Eye protection, safety boots, gloves for handling material which causes skin irritation & are heat resistant. Eye protection, safety boots, gloves for handling material which causes skin irritation. E. Moulds H B Eye protection, safety boots, mask or respirator. Hard hat, safety boots, eye protection, gloves. E. Moulds E. Moulds C As required: eye protection, hard hat, safety boots, gloves. E. Moulds Aggregate H Aggregate impact tester Avery-Denison cube testing machine Concrete moulds Core drills and stands Cover meter Creteangle concrete mixer20kg capacity (Ser.no. 13394) Cutrock concrete cutting saw Glass ware Hobart small mixer (Ser.no. 13933) Hot plate C Initial Surface Absorption Test equipment Isopon Kango compactor/ chisel Ladders PPE A C A C B A H C C C A: Not to be used or interfered with by any unauthorised personnel B: Supervised use after receiving training C: Unsupervised use after receiving training D: Unsupervised use H: Handling training required Version: October 2012 Annex10 pg 7 E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds QUBtest laboratory – safety assessment Equipment Safety Category PPE Supervisor Metal scoops & floats Microsilica – powder, Metakaolin, GGBS, PFA Microsilica – slurry, Lytag D H E. Moulds E. Moulds Ordinary Portland Cement C Ovens Release agent Sample splitter C H C Sieve shaker (in sound proof cupboard) C Steel & wooden shutters C Storage racks Use of tools eg. spanners, screwdriver, etc. Vibrating table H D Eye protection, safety boots, gloves. Eye protection, safety boots, gloves, Overalls, mask or respirator. Eye protection, safety boots, gloves, overalls, mask or respirator. Eye protection, safety boots, gloves, overalls, mask or respirator. Eye protection, safety boots, gloves Eye protection, safety boots, gloves Eye protection, gloves and safety boots, mask as required. Eye protection, safety boots, gloves for handling material which causes skin irritation, mask as required. Eye protection, safety boots, gloves as required Eye protection, safety boots. Eye protection, safety boots, gloves E. Moulds Water heater Work benches & vices C C Ear defenders, safety boots, eye protection, gloves, overalls, mask as required. Eye protection, safety boots, gloves Eye protection, safety boots H C A: Not to be used or interfered with by any unauthorised personnel B: Supervised use after receiving training C: Unsupervised use after receiving training D: Unsupervised use H: Handling training required Version: October 2012 Annex10 pg 8 E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds E. Moulds Fieldwork ‘Field work’ means all work outside of the laboratory and yard area. In addition to the guidance offered in Section 8 of the School Safety Manual, the following points highlight additional health & safety issues with regard to Construction Division related fieldwork. All fieldwork is to be approved in advance by the Safety Co-ordinator. This includes informing the Co-ordinator of the planned dates and times of field work. All fieldwork must undergo a Risk Assessment (see Section 5 of the manual). The general risk assessment forms may be found in Appendices D and E of the School Safety Manual. Fieldwork should be avoided at times of increased risk eg. loss of daylight on a construction site with no artificial lighting. It is advisable for another competent adult to be present at all times when carrying out fieldwork. Land based activities with no significant associated risk may be carried out without the continuous presence of a second person. However, this must be agreed in advance with the safety Co-ordinator. Arrangements must be made for communication - a mobile phone should be carried at all times during fieldwork. If the person does not own a mobile phone, the QUBtest manager will make one available. If a project requires work in a remote location, a basic first aid kit will also be supplied. When working on a construction site, the correct PPE must be worn ie. hard hat, safety boots, a reflective vest or jacket and if required eye protection, mask and gloves. When working on public roads, a reflective vest or jacket must be worn. At night, dawn or dusk, lights must also be used and road signage should conform to Street Works (Northern Ireland) Order 1995, if any disruption is to be caused to pedestrians or road users. Fieldwork may involve the use of pressurised gases. The School Safety Manual provides guidance in Section 4.8 & 4.9 on how these should handled during transportation and use. Version: October 2012 Annex10 pg 9 Attachment 1: Advice for fieldwork at river or coastal locations Fieldwork should be avoided at times of increased risk eg. during storms or floods. If, due to the nature of the work, it must be carried out at such times, specific safety measures must be agreed in advance with the Safety Co-ordinator/Laboratory Supervisor. Work on river banks, bridges, beaches and coastal areas should be carried out only after confirming that the area provides safe access. For example, on river banks or in estuarine areas, care should be taken to avoid sampling in slippery areas, where there may be a danger of falling. Another competent adult must be present at all times when carrying out work on river banks or anywhere there is a risk of falling into the water. If it is not possible to carry out work from the shore, and wading is necessary to enter the water appropriate protective clothing and safety equipment must be used. This includes a life jacket, boots or waders and a safety rope. Before entering the water, a graduated pole should be used to check the depth of water and to check the stability of the river bed/sea bed when moving from one location to another. Another competent adult must be present at all times when carrying out work which involves wading. All work from boats must be authorised in advance by the project Safety Co-ordinator/Laboratory Supervisor. A member of staff who is competent in boat handling must be on board at all times throughout the work. Life jackets and communication equipment must be carried for all personnel on board. The laboratory has a policy which requires all staff and students to wear a life jacket in any circumstances where there is danger of drowning e.g. working from a boat. Lightweight lifejackets which allow unrestricted movement are available and must be worn, even if staff from other establishments do not wear theirs. The automatically inflating jacket is designed to inflate on contact with the water. The manual jacket has a toggle which must be pulled to inflate the jacket. Personnel should be familiar with the operation of the equipment prior to use. When wading, a safety rope must be attached to the harness of the life jacket, and the rope must be firmly tied or attached to something on the shore (eg. a tree or railings) to minimise any risk of being swept from the shore. Precautions must be taken to minimise any health risks if a project involves contact with contaminated water (eg. river water). The contaminant may be sewage or other pollutants and zoonotic infections should be guarded against. During sampling, any cuts, grazes or broken skin etc. should be covered with waterproof bandages and rubber gloves should be worn. At the end of each session, any bandages, disposable rubber gloves etc should be removed and disposed of in a sealed bag. Avoid hands coming into contact with mouth, nose or eyes during work, and ensure that the hands and face are washed with soap and water before contact with food, drink, cigarettes etc. Attention should be paid to any change in health. If any symptoms that could be related to infection from contaminated water (for example, vomiting or flu-like symptoms or jaundice) are experienced or any symptoms that cannot readily be explained, medical advice should be sought immediately, explaining the nature of the work. In these circumstances, avoid any situations in which the infection could be passed to others (e.g. preparation of food etc). For work which is likely to involve contact with polluted water, heavy duty rubber gloves and disposable latex gloves are available from the Survey Store, contact Mr. Ken McKnight, ext. 4024. Version: October 2012 Annex10 pg 10