Standard Operating Procedure SUFFICIENT PROCEDURES EXAMPLE Tetrahydrofuran. This is an SOP template and is not complete until: 1) lab specific information is entered into the box below 2) lab specific protocol/procedure is added to the protocol/procedure section and 3) SOP has been signed and dated by the PI and relevant lab personnel. Print a copy and insert into your Laboratory Safety Manual and Chemical Hygiene Plan. Refer to instructions for assistance. Department: Chemistry Date SOP was written: __________ Date SOP was approved by PI/lab supervisor: Principal Investigator: Dr. XXX Internal Lab Safety Coordinator/Lab Manager: Lab Phone: __________ XXX 949--XXX-XXXX Office Phone: 949-XXX-XXXX Emergency Contact: Dr. XXX (XXX-XXX-XXXX) (Name and Phone Number) Location(s) covered by this SOP: Tan Hall XXX, XXX, & XXX (Building/Room Number) Type of SOP: ☐ Process ☒Hazardous Chemical ☐ Hazardous Class Purpose Tetrahydrofuran is a flammable liquid that is also an irritant, and should be treated with care by researchers. It is generally used as a reaction solvent. May contain inhibitors/stabilizers such as p-cresol (0.05-1.0%), hydroquinone (0.05-1%), 4,4-thiobis(6tert-butyl-m-cresol) (up to 0.1%). During prolonged storage, uninhibited tetrahydrofuran may form peroxides, if exposed to air. Due to its peroxide-forming hazard, THF containers must be dated upon receipt and at the time they are opened. Physical & Chemical Properties/Definition of Chemical Group Tetrahydrofuran. 1 Date: 13/01/07 CAS#: 109-99-9 Class: Peroxide Former, Irritant, Flammable, Molecular Formula: C4H8O Form (physical state): Liquid Color: Colorless Boiling point: 65.0 - 67.0 °C Flash Point: 17 °C Lower Flammable (Explosive) Limit 2 % Upper Flammable (Explosive) Limit 11.8% Potential Hazards/Toxicity Inhalation Tetrahydrofuran is a central nervous system depressant. At lower concentrations, tetrahydrofuran can cause headaches and can irritate the nose and throat Skin Tetrahydrofuran may be irritating to the skin.. Eyes Liquid tetrahydrofuran is moderate to severe eye irritant, based animal information. High concentrations of tetrahydrofuran vapors (5000 ppm) can be irritating to the eyes. Ingestion Harmful if swallowed. Ingestion is not a typical route of occupational exposure. Acute toxicity Oral LD50 LD50 Oral - rat - 1,650 mg/kg LD50 Oral - guinea pig - 2,300 mg/kg Inhalation LC50 LC50 Inhalation - rat - 3 h - 21000 ppm Remarks: Drowsiness Lungs, Thorax, or Respiration: Respiratory stimulation. Ingestion may cause gastrointestinal irritation, nausea, vomiting and diarrhea. Dermal LD50 LD50 Dermal - rat - > 2,000 mg/kg CalOSHA Permissible Exposure Limit (PEL): 200 ppm, 250 ppm STEL Skin corrosion/irritation Skin - rabbit - Mild skin irritation - Draize Test Serious eye damage/eye irritation Eyes - rabbit - Risk of serious damage to eyes. - Draize Test Specific target organ toxicity - single exposure (Globally Harmonized System) Inhalation - May cause respiratory irritation. May cause drowsiness or dizziness. - Nervous system Specific target organ toxicity - repeated exposure (Globally Harmonized System) The substance or mixture is not classified as specific target organ toxicant, repeated exposure. Tetrahydrofuran. 2 Date: 13/01/07 Personal Protective Equipment (PPE) Respiratory protection Where risk assessment shows air-purifying respirators are appropriate use a full-face respirator with multi-purpose combination (US) or type AXBEK (EN 14387) respirator cartridges as a backup to engineering controls. If the respirator is the sole means of protection, use a full-face supplied air respirator. Use respirators and components tested and approved under appropriate government standards such as NIOSH (US) or CEN (EU). Refer to 8CCR5144 for selection of respirators. A respiratory protection program that meets 8CCR5144 must be followed whenever workplace conditions warrant use of a respirator. Respirators should be used only under any of the following circumstances: As a last line of defense (i.e., after engineering and administrative controls have been exhausted). When Permissible Exposure Limit (PEL) has exceeded or when there is a possibility that PEL will be exceeded. Regulations require the use of a respirator. An employer requires the use of a respirator. There is potential for harmful exposure due to an atmospheric contaminant (in the absence of PEL) As PPE in the event of a chemical spill clean-up process NOTE: Lab personnel intending to use/wear a respirator mask must be trained and fit-tested by EH&S. This is a regulatory requirement. Hand Protection Handle with gloves. Gloves must be inspected prior to use. Use proper glove removal technique (without touching glove's outer surface) to avoid skin contact with this product. Dispose of contaminated gloves after use in accordance with applicable laws and good laboratory practices. Wash and dry hands. NOTE: Specific information on glove selection is to be added to the Protocol/Procedure section. Refer to glove selection chart from the links below: http://www.ansellpro.com/download/Ansell_8thEditionChemicalResistanceGuide.pdf OR http://www.allsafetyproducts.biz/page/74172 OR http://www.showabestglove.com/site/default.aspx OR http://www.mapaglove.com/ Eye Protection Safety glasses with side shields or tightly fitting safety goggles. Use face shield (8-inch minimum) when appropriate. Use equipment for eye protection tested and approved under appropriate government standards such as NIOSH (US) or EN 166(EU). Skin and Body Protection Long pants, closed toed- and closed heeled shoes, cotton-based clothing/attire, and flame resistant lab coat must be worn for protecting against chemical hazards; Hygiene Measures Handle in accordance with good industrial hygiene and safety practice. Wash hands before breaks and at the end of workday. Tetrahydrofuran. 3 Date: 13/01/07 Engineering Controls Work with tetrahydrofuran should be conducted in a fume hood. Sash height should be kept low to avoid escaping fumes and provide explosion barrier. Use supplemental explosion protective equipment like a blast shield where appropriate to protect from explosions in the case of peroxide detonation. Required Training/Approvals All work with tetrahydrofuran requires the following prior to beginning work: 1. Must be pre-approved by the Principal Investigator prior to use and all training must be well documented. 2. Must be familiar with the Chemical Hygiene Plan. 3. Must have documented Laboratory Safety Principles/IIPP training. 4. Must follow this SOP. 5. Must read the relevant Safety Data Sheet (formerly referenced as Material Safety Data Sheets). 6. Must read Prudent Practices in the Laboratory: Handling and Management of Chemical Hazards (section 6.C. General Procedures for working with Hazardous Chemicals. 7. Any additional laboratory specific training required to support this SOP must be referenced in the Laboratory Specific Instructions section and the signed and dated training documents must be uploaded into each assigned researcher’s training records. Examples include Safety Data Sheets, experimental procedures, journal articles, etc. Administrative Controls 1. Never work alone. At least one other person must be present in the same laboratory when any work involving hazardous chemicals is conducted. 2. Eliminate or substitute for a less hazardous material when possible. 3. Design your experiment to use the least amount of material possible to achieve the desired result. 4. Verify your experimental set-up and procedure prior to use. 5. Inform colleagues this material will be used and where. 6. Only use if the area is properly equipped with a certified eye wash and safety shower within ten seconds of availability. 7. Consult with the PI if work involves large quantities. First Aid Procedures Report serious incidents immediately: Call 9-1-1 Immediately secure any incident scene from all access and preserve all evidence for no less than 24 hours. If inhaled This product is flammable. Take proper precautions (e.g. remove any sources of ignition). If symptoms are experienced, remove source of contamination or move victim to fresh air. If breathing has stopped, trained personnel should begin artificial respiration (AR) or, if the heart has stopped, cardiopulmonary resuscitation (CPR) immediately. Obtain medical attention immediately. In case of skin contact As quickly as possible, flush contaminated area with lukewarm, gently running water for at least 5 minutes, or until the chemical is removed. If irritation persists, obtain medical advice immediately Tetrahydrofuran. 4 Date: 13/01/07 In case of eye contact Rinse thoroughly with plenty of water for at least 15 minutes and consult a physician. If swallowed If irritation or discomfort occur, obtain medical advice immediately. Special Handling and Storage Requirements Precautions for safe handling Avoid contact with skin and eyes. Avoid inhalation of vapor or mist. Use explosion-proof equipment. Keep away from sources of ignition - No smoking. Take measures to prevent the buildup of electrostatic charge. Conditions for safe storage Keep container tightly closed in a dry and well-ventilated place. Containers which are opened must be carefully resealed and kept upright to prevent leakage. All containers with tetrahydrofuran should be labeled with a peroxide-testing label and stored in secondary containment. Spill and Accident Procedure Chemical Spill Dial 911 Spill – Assess the extent of danger. Help contaminated or injured persons if safe to do. Evacuate the spill area. Avoid breathing vapors. If possible, confine the spill to a small area using a spill kit or absorbent material. Keep others from entering contaminated area (e.g., use caution tape, barriers, etc.). Small (<1 L) – If you have training, you may assist in the clean-up effort. Use appropriate personal protective equipment and clean-up material for chemical spilled. Double bag spill waste in clear plastic bags, label and take to the next chemical waste pick-up. Large (>1 L) – Dial 911 and EH&S at x46200 for assistance. Chemical Spill on Body or Clothes – Remove clothing and rinse body thoroughly in emergency shower for at least 15 minutes. Seek medical attention. Notify supervisor and EH&S at x46200 immediately. Chemical Splash Into Eyes – Immediately rinse eyeball and inner surface of eyelid with water from the emergency eyewash station for 15 minutes by forcibly holding the eye open. Seek medical attention. Notify supervisor and EH&S at x46200 immediately. Medical Emergency Dial 911 a. Life Threatening Emergency, Business Hours, After Hours, Weekends And Holidays – Dial 911. Call 911 if the condition is LIFE THREATENING or REQUIRES IMMEDIATE MEDICAL ATTENTION. Note: All serious injuries must be reported to EH&S AT X46200 within 8 hours. Complete online incident report at https://www.ehs.uci.edu/apps/hr/index.jsp. Tetrahydrofuran. 5 Date: 13/01/07 b. Non-Life Threatening Emergency – Notify your supervisor or faculty staff if condition is not life threatening. Note: All serious injuries must be reported to EH&S at x46200 within 8 hours. Complete and online incident report at https:///www.ehs.uci.edu/apps/hr/index.jsp. ALL WORK RELATED INJURIES MUST BE REPORTED via the On-line Incident Form https://www.ehs.uci.edu/apps/hr/index.jsp or call Human Resources, Workers Compensation (949) 824-9152. Decontamination/Waste Disposal Procedure Schedule a hazardous waste pickup with EH&S. The container should be labeled with a waste tag that is labeled as potentially explosive. General hazardous waste disposal guidelines: Label Waste Hazardous waste labels must be placed on the hazardous waste container upon the start of accumulation. Labels are available online at www.ehs.uci.edu/programs/enviro/. Store Waste Hazardous waste containers must be kept closed, except when adding waste. Hazardous waste containers must be stored in secondary containment to adequately contain all of the contents of the container. Hazardous waste containers must be inspected weekly for signs of leaks, corrosion, or deterioration. Dispose of Waste Hazardous waste must be transferred to EH&S for disposal within 6 months of being generated. Empty Containers: At no time should full or partially full containers be placed in the trash. For more information on empty container management visit www.ehs.uci.edu/programs/enviro/. Hazardous Waste Disposal: o Visit www.ehs.uci.edu/programs/enviro/. o Fill out the “Chemical Waste Collection” form. o EH&S will pick up your waste within 1-3 days. Do not dispose of chemicals by pouring them down the drain or placing them in the trash. Do not use fume hoods to evaporate chemicals. Safety Data Sheet (SDS) Location SDS can be found online at the UCI EH&S web site (http://www.ehs.uci.edu/msds.html). Designated Area Guidance: Indicate the designated area for your laboratory. A designated area must be considered for work with "particularly hazardous substances" or chemical carcinogens. The entire laboratory, fume hood, or a portion of the laboratory may be considered as a designated area. Tetrahydrofuran. 6 Date: 13/01/07 Insert Designated Area. Tetrahydrofuran. 7 Date: 13/01/07 Protocol/Procedure (Add lab specific Protocol/Procedure here) Chemical Storage If not in use tetrahydrofuran containers have to be safely stored in the ventilated flammable storage cabinets. Store and transport THF containers in secondary containment (for example polyethylene bottle carrier). Keep storage container closed (air tight) when not in use to minimize creation of flammable vapor concentrations. Maintain the smallest amount necessary for ongoing work. Use in the smallest practical quantities for the experiment being performed. Purchase THF with inhibitors added (for peroxide-forming) when possible. Due to its peroxide-forming hazard, THF containers must be dated upon receipt and at the time they are opened (mark the date on the bottle). If tested, note the date it was tested on the bottle. Test open THF containers with peroxide test strips every 3 months. An opened container can be stored for a maximum of 6 months. Dispose of unused amounts after that period of time has passed (or if peroxides are found to be present by testing). Degassed tetrahydrofuran may be stored in resealable Schlenk flasks under an atmosphere of argon or nitrogen, or stored in closed containers in a glove box with a nitrogen or argon atmosphere. Preparation Never open a dented or otherwise compromised container of THF. Alert lab safety manager immediately. Never open/use/move a THF container that is suspected to contain peroxides or is in contact with crystals indicative of peroxide formation. Do not touch the crystals. Alert lab safety manager immediately. Know the location of the nearest fire extinguisher, eyewash, and safety shower before beginning work. Never work alone. Make sure there is another worker present who is also trained in the tetrahydrofuran SOP. Tetrahydrofuran. 8 Date: 13/01/07 Chemical Disposal Collect all tetrahydrofuran liquid waste in labeled 1 gal. plastic containers Store hazardous waste in closed containers, in secondary containment and in a designated location Double-bag dry waste contaminated with tetrahydrofuran using transparent bags Call EH&S with questions. Procedure/Use Scale Engineering Controls/Equipment PPE (eye, face, gloves, clothing) Use the description below if appropriate to your lab, or insert appropriate procedures. Eye protection: Wear tight1. Up to XXX All work using Tetrahydrofuran is ml tetrahydrofuran must be fitting safety goggles or safety used in the lab as tetrahydrofu performed in a ventilated glasses with side shields. a solvent in ran per fume hood. reactions and Face protection: Wear a face reaction or extractions. extraction Eliminate ignition shield when handling sources such as open containers of tetrahydrofuran flames, hot surfaces, that are not behind a lab hood steam baths, static sash or blast shield. electricity, and operation Gloves: Tetrahydrofuran of mechanical and electrical equipment that penetrates most common lab is not intrinsically safe. gloves rapidly. Extended contact with tetrahydrofuran is Ensure proper grounding not allowed. To protect and avoid creating static against incidental contact, electricity. Be sure to wear Laminate Film gloves ground metal containers (e.g. Ansell Barrier) or double when transferring nitrile or butyl gloves (8 mil). flammable liquids. Change outer glove as soon as contaminated. Note: Use a blast shield if tetrahydrofuran penetrates 4 tetrahydrofuran may be mil gloves nearly distilled to dryness or instantaneously. Tetrahydrofuran. 9 Date: 13/01/07 Procedure Steps and Precautions Do not allow to evaporate to near dryness unless absence of peroxides has been shown. If tetrahydrofuran is concentrated on the rotary evaporator use two dry ice traps to collect the solvent vapors. Distillation/evaporation of tetrahydrofuran efficiently removes all stabilizers. Collected fractions (rotavap) must be treated as unstabilized tetrahydrofuran and must be disposed of soon after generation. Pressure can be built up if tetrahydrofuran is used in reactions. Adequate ventilation (pressure bubbler on Schlenk manifold, or an equilibrating balloon) has to be used to prevent dangerous over pressurization. evaporated to dryness. Clothing: Wear fire/flame resistant lab coat (100% cotton based); cotton based clothing/attire; full length pants or equivalent; and close-toed shoes. Pressure is built up if tetrahydrofuran is used in extractions. Adequate ventilation (open the valve frequently during the extraction) has to be used to prevent dangerous over pressurization. If heated, the reaction apparatus has to be fitted with an adequately sized condenser and an adequate flow of cooling water has to be provided to prevent evaporation. Cooling hoses have to be secured with metal hose clamps to the condenser and the outlet. Tetrahydrofuran. 10 Date: 13/01/07 Procedure/Use Scale Engineering Controls/Equipment PPE (eye, face, gloves, clothing) Procedure Steps and Precautions 2. Tetrahydrofuran is used in the lab as a solvent in column chromatography. Up to X liters total eluent volume of tetrahydrofu ran All work using tetrahydrofuran must be performed in a ventilated fume hood. Eye protection: Wear tightfitting safety goggles or safety glasses with side shields. Eluent may contain no stabilizers. Use a blast shield if eluent may be evaporated to dryness. Face protection: Wear a face shield when handling containers of tetrahydrofuran that are not behind a lab hood sash or blast shield. Do not allow to evaporate to near dryness unless absence of peroxides has been shown. Eliminate ignition sources such as open flames, hot surfaces, steam baths, static electricity, and operation of mechanical and electrical equipment that is not intrinsically safe. Ensure proper grounding and avoid creating static electricity. Be sure to ground metal containers when transferring flammable liquids. Use a blast shield if tetrahydrofuran may be distilled to dryness or evaporated to dryness. Gloves: Tetrahydrofuran penetrates most common lab gloves rapidly. Extended contact with tetrahydrofuran is not allowed. To protect against incidental contact, wear Laminate Film gloves (e.g. Ansell Barrier) or double nitrile or butyl gloves (8 mil). Change outer glove as soon as contaminated. Note: tetrahydrofuran penetrates 4 mil gloves nearly instantaneously. Clothing: Wear fire/flame resistant lab coat (100% cotton based); cotton based clothing/attire; full length pants or equivalent; and close-toed shoes. Notes Tetrahydrofuran. Any deviation from this SOP requires approval from PI. 11 Date: 13/01/07 If tetrahydrofuran is concentrated on the rotary evaporator use two dry ice traps to collect the solvent vapors. Distillation/evaporation of tetrahydrofuran efficiently removes all stabilizers. Collected fractions (rotavap) must be treated as unstabilized tetrahydrofuran and must be disposed of soon after generation. Documentation of Training (signature of all users is required) Prior to conducting any work with Tetrahydrofuran., designated personnel must provide training to his/her laboratory personnel specific to the hazards involved in working with this substance, work area decontamination, and emergency procedures. The Principal Investigator must provide his/her laboratory personnel with a copy of this SOP and a copy of the SDS provided by the manufacturer. The Principal Investigator must ensure that his/her laboratory personnel have attended appropriate laboratory safety training or refresher training within the last one year. I have read and understand the content of this SOP: Name Tetrahydrofuran. Signature 12 Identification Date Date: 13/01/07