GUIDELINES FOR FOOD WASTE DISPOSAL

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GUIDELINES FOR FOOD WASTE DISPOSAL

A STUDY IN FOOD WASTE CHARACTERIZATION & BIOGAS GENERATION

PREPARED BY: MICHAEL SARGENT

AUGUST 2011

GUIDELINES FOR FOOD WASTE DISPOSAL

A Study in Food Waste Characterization and Biogas Generation

SUBMITTED TO:

Professor Greg Harrington

Professor Traci Nathans-Kelly

Professor Jae Park

PREPARED BY:

Michael S. Sargent

Master of Environmental Engineering Candidate

August 2011

TABLE OF CONTENTS

ACKNOWLEDGEMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv

LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v

LIST OF ACRONYMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vi

ABSTRACT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

vi

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. FOOD WASTE CHARACTERIZATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1. Residential Food Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1.1. Food Distinction & Sorting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.1.2. Decomposition & Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1.3. Assessment of Food Waste in Madison, WI . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.2. Commercial Food Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

3. WASTE MANAGEMENT ALTERNATIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1. Landfilling & Incineration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.1.1. Collection & Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1.2. Landfill Methane Gas Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1.3. Energy Potential & Anaerobic Digestion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2. Food Waste Disposer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.1. Design & Brief History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.2.2. Application Advantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.2.3. Application Disadvantages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.2.4. BOD & COD Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.2.5. Effluent Characteristics & Energy Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

3.2.6. Energy Potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

3.3. Composting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

3.3.1. Collection & Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

3.3.2. Methane Gas Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

3.3.3. Energy Potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4. EXPERIMENTAL METHODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1. Selection of Food Waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1.1 Food Categorization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4.1.2 Foods Tested . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4.2. Selection of Disposer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.3. Design & Construction of Disposer Test Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.4. Testing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.4.1. COD Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.4.2. Nitrate Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.4.3. Phosphorous Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5. RESULTS & DISCUSSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

5.1. COD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

5.2. Nitrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.3. Phosphorous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6. CONCLUSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7. REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

iii

ACKNOWLEDGEMENTS

I would like to thank Professor Jae Park and Hiroko Yoshida for offering inspiration and continued support throughout this project. ACKNOWLEDGEMENT ACKNOWLEDGMENT

I also extend my gratitude to Chelsea Rowe, Lyndsey Thruman, and Jack Shumann for assistance with laboratory proceedings. It wasn’t always fun, but you were always there to lend a helping hand.

Lastly, I would like to thank all of my friends and family for their generous, approximately 40 gram by weight, food donations to this project. I appreciate you opening your refrigerators and cupboards to further my education and the environmental sciences.

LIST OF FIGURES

FIGURE PAGE

1.1: MSW Materials Recovered & Generation from 1960 - 2009 (US EPA) . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2: MSW Handling from 1960 - 2009 (US EPA 2009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1: Total Annual MSW Generation by Weight (US EPA 2009) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2: Breakdown of Percent by Weight for Madison, WI MSW Sort (Yoshida 2010) . . . . . . . . . . . . . . . . . . . 9

3.1: Landfill Methane Balance (Smith 1997) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2: Waste Composition at Dane County Landfill (Yoshida 2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3.3: Food Waste Disposer Assembly (http://www.shajalique.id.au) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4: Phase Breakdown of Anaerobic Digestion (Springer 2010) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

3.5: Composting Process (Amlinger 1996) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4.1: Food Pyramid (previous) to MyPlate (current) (USDA.gov) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.1: COD Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.2: Standard Deviation of % Change for COD Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.3: Nitrate Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.4: Standard Deviation of % Change for Nitrate Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

5.5: Phosphorous Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

5.6: Standard Deviation of % Change for Phosphorous Test Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 v

LIST OF ACRONYMS

Anaerobic Digestion (AD)

Biochemical Oxygen Demand (BOD)

Chemical Oxygen Demand (COD)

Chicago Climate Exchange (CCX)

Clean Air Act (CAA)

Code of Federal Regulations (CFR)

Combined Sewer Overflow (CSO)

Compressed Natural Gas (CNG)

Dissolved Oxygen (DO)

Energy-from-Waste (EfW)

Environmental Protection Agency (EPA)

Fats, Oil, and Grease (FOG)

Food Waste Disposer (FWD)

Global Warming Potential (GWP)

Greenhouse Gas (GHG)

Hazardous Air Pollutants (HAPs)

Landfill Gas (LFG)

Madison Metropolitan Sewerage District (MMSD)

Maximum Contaminant Level Goals (MCLG)

Municipal Solid Waste (MSW)

New York City Department of Environmental Protection (NYCDEP)

Non-Methane Organic Compound (NMOC)

Regional Greenhouse Gas Initiative (RGGI)

Resource Conservation and Recovery Act (RCRA)

Source Separated Organics (SSO)

Theoretical Oxygen Demand (ThOD)

Total Suspended Solids (TSS)

United States (US)

Wastewater Treatment Plant (WWTP)

Waste-to-Energy (WtE)

ABSTRACT

There are many alternatives when it comes to remediation of food waste. In recent years focus has been shifting towards maximizing the energy potential of food waste. The purpose of this study was to assess various food waste effluents generated by a food waste disposer (FWD) for impact on COD, nitrate, and phosphorous. Another goal was to review findings from past studies and compare current food waste diversion practices by method, energy yield potential, and greenhouse gas emissions. Food waste diversion alternatives assessed include landfilling & incineration, food waste disposers, and composting.

Food wastes were collected and characterized based on availability and the USDA’s MyPlate food grouping system. A control sample of tap water and 39 food waste samples were processed individually through a FWD. The effluent produced by each sample was collected and tested separately using Hach testing kits for COD, nitrate, and phosphorous.

In analysis of COD test results it was concluded foods from the Grains Group and the Dairy

Group caused the greatest concentration increases. This was also true for nitrate testing. It was also found the Grains Group showed the highest deviation for COD testing. It should be noted, however, some foods within the Grains Group caused an observed decrease in concentration in

COD testing. Foods from the Dairy Group caused a significantly higher increase in phosphorous concentration than foods from any other group. However, the Dairy Group showed the highest deviation for both nitrate and phosphorous testing. vii

1. INTRODUCTION

The total amount of MSW going to landfills dropped by more than 13 million tons, from 145.3 million to 131.9 million tons in 2009 (see Table 1.2). However, the rate of municipal solid waste

(MSW) generation is still arguably high. As Figure 1.1 shows some materials are being recovered from this waste. Recovery is still low relative to the rate of generation. Furthermore, even with decreasing generation and better rate of recovery there are many consequences to MSW generation, a primary being the generation of greenhouse gasses (GHG).

Organic waste diversion has been largely accepted worldwide as a means to reduce GHG emissions from landfills. The European Commission’s Landfill Directive requires member states to divert 65% of organic waste (relative to 1995 levels) from landfills by 2016 (CECD 2003). In

2009, the Chicago Climate Exchange formulated the protocol for evaluating organic waste diversion programs and began assigning GHG emission offset credits. (Levis et al., 2010).

300

250

200

150

100

50

Total Materials

Recovered

Total

Generation

0

1960 1970 1980 1990 2000 2005 2007 2008 2009

Year

Figure 1.1: MSW Materials Recovered & Generation from 1960 - 2009 (US EPA)

Food waste comprises the largest fraction of organic waste currently sent to landfills (Table

1.1). Unlike other organic waste, such as yard waste and paper waste, the programs and facilities to manage food waste are less established and organized in the United States. A recent survey conducted by Biocycle found that 90 municipalities in the United States have an organic waste diversion program. This number has more than doubled since 2008 (Levis et al., 2010.

This shows an increasing number of municipalities are promoting & facilitating source separation of organic waste and centralized treatment. This is a conscious effort to extend the

1

usable life of local landfills, recover valuable recyclable materials, and reduce the emission of methane and other hazardous gases.

Material

PAPER & PAPERBOARD

GLASS

METALS

Steel

Aluminum

Other Nonferrous

TOTAL METALS

PLASTICS

RUBBER & LEATHER

TEXTILES

WOOD

OTHER MATERIALS

TOTAL MATERIALS IN

PRODUCTS

OTHER WASTES

Food*

Yard

Misc. Inorganics

TOTAL OTHER WASTES

TOTAL MSW

Weight Generated

68.43

11.78

15.62

3.40

1.89

20.91

29.83

7.49

12.73

15.84

4.64

171.65

34.29

33.20

3.82

71.31

242.96

Weight Recovered

42.50

3.00

5.23

0.69

1.30

7.22

2.12

1.07

1.90

2.23

1.23

61.27

0.85

19.90

Negligible

20.75

82.02

Table 1.1: Generation and Recovery of Materials in MSW (US EPA 2009)

(million tons and percent generation of each material)

*NOT all food considered was acceptable for FWD processing

Recovery as Percent

of Generation

62.1%

25.5%

33.5%

20.3%

68.8%

34.5%

7.1%

14.3%

14.9%

14.1%

26.5%

35.7%

2.5%

59.9%

Negligible

29.1%

33.8%

Most remediation practices commonly utilized by municipalities to dispose of food waste can be considered environmentally noxious: stored inside buildings (even refrigerated); piled in bags on sidewalks; collected in trucks; and shipped to distant landfills, where it generates leachate and greenhouse gases. These processes are not cheap, hygienic, environmentally friendly, nor sustainable. While it may not be the largest weight produced by weight, food

waste is arguably the least managed and should be considered for better environmental practices.

Unfortunately, given the complexity of organic waste flows in the urban environment it is difficult to accurately estimate and model the overall environmental impact of organic waste diversion efforts. This is why it is important to begin isolating and assessing organic waste on a smaller scale. This study aims to separate organic food waste into recognizable food groups and identify the consequences of processing said waste in a food waste disposer (FWD). Knowing more facets, consequences, etc. of food waste management and processing will help future studies continue to better evaluate diversion efforts and continue the increases in recovery observed in Table 1.2 and Figure 1.2.

Recovered for

Recycling

1960

5.6

1970

8.0

1980

14.5

1990

29.0

2000

53.0

2005

59.3

2007

63.1

2008

61.8

2009

61.3

Recovered for

Composting*

Combustion with Energy

Recovery**

Discards to

Landfill, other disposal***

Negligible

0.0

82.5

Negligible

0.4

112.7

Negligible

2.7

134.4

4.2

29.7

145.3

16.5

33.7

139.4

20.6

31.6

140.9

21.7

32.0

138.2

22.1

31.6

135.6

20.8

29.0

131.9

Total Materials

Recovery

5.6

8.0

14.5

33.2

69.5

79.9

84.8

83.9

82.0

Total

Generation

88.1

121.1

151.6

208.3

Table 1.2: Yearly MSW Activity [million tons], (US EPA 2009)

242.5

252.4

255.0

251.0

243.0

* Composting of yard trimmings, food waste, and other MSW organic material. Figures do not account for backyard composting.

** Includes combustion of MSW in mass burn or refuse-derived fuel form, and combustion with energy recovery of source separated materials in MSW (e.g., wood pallets, tire-derived fuel).

*** Discards after recovery minus combustion with energy recovery. Discards include combustion without energy recovery.

3

300

250

200

150

100

50

0

1960 1970 1980 1990 2000 2005 2007 2008 2009

Year

Figure 1.2: MSW Handling from 1960 - 2009 (US EPA 2009)

Discards to Landfill, other disposal

Combustion with Energy

Recovery

Recovered for

Composting

Recovered for Recycling

2. FOOD WASTE CHARACTERIZATION

The Code of Federal Regulations (CFR) 40§ 243.101(1) defines food waste as “organic residues generated by the handling, storage, sale, preparation, cooking, and serving of foods, commonly called garbage.” Food waste accounts for approximately 12.9% of the total municipal solid waste (MSW) generated in the United States on the weight basis (US EPA 2009). The amount of food waste generated in the United States is above 200 million tons annually (Figure 1.2).

While acknowledging changes in the dietary habits, one study reported that since the 1970s, food waste generation has increased by 50% on a calorie basis (Hall et al. 2009). This study suggests current “unhealthy” dietary trends are causing increases in food consumption and subsequent food waste generation. However, it is also important to consider that dietary trends are not fixed and highly variable based on location, culture, etc. Food waste should be evaluated and characterized objectively no matter what the source and cause. Food waste is all considered organic matter. Subsequently, this study will aim to establish essential guidelines for

foods based on unique groups. For more information on this topic see 4.1.1. Food

Categorization.

2.1. Residential Food Waste

Food waste alone accounts for 3.2 to 4.1 kg per person per week (Diggelmann 1998). As shown in Figure 2.1, this annually accounts for approximately 14.10% of total MSW by weight. It should be noted that MSW is typically categorized by weight because this is a highly influential factor affecting transportation costs of MSW. For example, a high volume, light weight stack of boxes is much more efficiently transported to a remediation facility than a low volume, high weight pile of bricks.

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1,50%

19,20%

13,70%

29,50%

Containers & Packaging

Nondurable Goods

Food Scraps*

Yard Trimmings

Durable Goods

Other Wastes

22,00%

14.10%

Figure 2.1: Total Annual MSW Generation by Weight (US EPA 2009)

*Considered acceptable for processing through a FWD

2.1.1. Food Distinction & Sorting

Source Separated Organics (SSO) is any system or program established for waste generators to separate any organic waste from other waste streams at the source for separate collection & disposal. This does not necessarily only refer to food separation from municipal solid wastes. It can also refer to other organics such as yard waste, paper products, and wood waste.

It is important to establish guidelines for any SSO to distinguish what waste is appropriate for separation. Improper separation can lead to inevitable failure of a SSO for many reasons e.g., clogged food waste disposer, potentially hazardous waste generation, solids mixing with compost, etc.

2.1.2. Decomposition & Handling

The typical food waste composition is 50.5% Carbon, 6.72% Hydrogen, 39.6% Oxygen, 2.74%

Nitrogen, and 0.44% Sulfur (Diggelmann 1998). Food waste decomposes similar to most organic matter. Bacteria, fungi, oxygen, and moisture collectively break down food waste back into basic organic components. Food cannot decompose in the absence of bacteria and/or fungi.

Collectively called saprophytes, these microbes are the primary catalyst in the decomposition of all dead organic matter e.g., food waste, cow manure, and yard waste. Saprophytes can be

ingested or may be transferred to food by direct contact (“How Does Food Decompose?” 2010).

Proper safety methods should always be exercised when handling food. During this study, lab assistants washed hands and between testing of every sample. Latex gloves were also worn when handling any raw meat.

Many forms of bacteria & fungi may or may not be present during decomposition of food waste. As previously noted, organic matter typically requires some form of moisture and oxygen combination to decompose. Saprophytes cannot survive without the moisture and water. The amount of oxygen and moisture surrounding food waste is subject to high degree of variance given location of the waste. A short supply of either will limit the number of microbes that can live on the food. This is the principle behind vacuum packing and freeze drying as methods of preserving food. However, some bacteria e.g., Clostridium botulinum, the bacteria that cause botulism, can decompose food without oxygen, so long as water is present. In this process, called anaerobic decomposition (AD), dangerous toxins are produced. Dented, compromised canned goods are generally a primary source for Clostridium botulinum in residential kitchens (“How Does Food Decompose?” 2010).

Temperatures between 40 and 140 °F are ideal for food waste decomposition (Hall et al. 2009).

At these temperatures microbe and enzyme activity is optimized, making food energy more available to the bacteria and fungi allowing them grow and multiply more rapidly. However, it should be noted that food can decompose at lower temperatures, even below freezing. This is why food does not keep indefinitely when stored in a refrigerator. Decomposition at lower temperatures simply occurs at a slower rate (Wright 2010).

There are methods to avoid contamination from bacteria and fungi. In cooking, food-borne bacteria are killed at temperatures between 145 and 180 degrees Fahrenheit. This range occurs because various bacteria are killed at different temperatures (Hall et al. 2009). In food packing, high sugar, salt or acid content creates a hostile environment for fungi and bacteria. Candying, salt curing and pickling are methods commonly used to preserve food (“How Does Food

Decompose?” 2010).

2.1.3. Assessment of Food Waste in Madison, WI

A waste characterization study was conducted for Madison, Wisconsin in 2010 (Table 2.1). The characterization included two waste sorts, one conducted in July and the second in October.

The composition of waste was measured on a weight basis. The results show 16.8% of the waste sent to landfill in Madison was suitable for food waste disposer (FWD) processing

(Yoshida 2010).

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MATERIALS

Food Waste*

Contaminated Paper

Pet Waste

Disposable Diapers

Yard/Plant Trimmings

Newspaper

Magazines & Catalogs

Res. Mixed Paper

Corrugated Cardboard

Plastic Bottles

Glass Bottles & Jars

Steel/Tin/Bimetal Cans

Aluminum Cans

Residual

Total Organics

1.6%

4.2%

0.8%

1.6%

1.8%

1.2%

0.4%

47.2%

39.3%

JULY SORT

17.7%

9.8%

3.2%

2.8%

5.8%

1.9%

OCTOBER SORT

15.8%

7.5%

6.0%

6.5%

4.6%

1.4%

1.3%

6.9%

0.8%

1.3%

1.4%

0.9%

0.2%

45.4%

40.4%

AVERAGE 2010 SORT

16.8%

8.7%

4.6%

4.7%

5.2%

1.7%

1.5%

5.6%

0.8%

1.5%

1.6%

1.1%

0.3%

46.3%

39.9%

Table 2.1: Percent by Weight of Madison, WI MSW Sort (Yoshida 2010)

*Considered acceptable for processing through a FWD

With information from Table 2.2 it can be inferred if all the organic waste were to be taken from the landfill, the diversion rate would increase to 73% whereas the current diversion rate is

59%. Currently, close to 90% of yard waste and 80% of recyclables have already been diverted from the landfill. If Madison were to achieve 100% diversion of recyclables, the results would only add another 5% to the total current diversion rate.

Food

Waste

Food

Soiled

Paper

Yard

Waste

Diapers

Organics Currently

Sent to Landfill

6,619 3,419 2,055 1,838

Yard Waste

Brought Drop off

Source Separated

Organic (SS0)

0

6,619*

0

3,419

4,648

6,703

Table 2.2: Composition of Source Separated Organics (tons)

0

1,838

Pet Waste

1,818

0

1,818

Total

15,749

4,648

20,397

*Considered acceptable for processing through a FWD

Studies such as this help better appropriate funding for management of MSW disposal practices. The City of Madison should consider alternative waste management practices while continuing to improve existing recycling programs. Since food waste is the largest contributor to divertible waste at 16.80% of waste (Table 2.2 and Figure 2.2), it is the ideal source to direct better diversion resources. For example, it would be more beneficial to begin a food waste education & collection and education program than it would to create a similar program to educate residents about pet waste, disposable diapers, etc. However, Madison is a unique community and these findings may not be applicable nationwide.

16,80%

Food Scraps*

Contaminated Paper

Pet Waste

Disposable Diapers

Yard/Plant Trimmings

Newspaper

Magazines & Catalogs

Res. Mixed Paper

Corrugated Cardboard

Plastic Bottles

Glass Bottles & Jars

Steel/Tin/Bimetal Cans

Aluminum Cans

Residual

Figure 2.2: Breakdown of Percent by Weight for Madison, WI MSW Sort (Yoshida 2010)

*Considered acceptable for processing through a FWD

9

2.2. Commercial Food Waste

Retail stores and restaurants are primary sources of what is known as commercial food waste.

Usually, this consists of items that have reached their sell-by or use-by date. Most of this food is edible at the time of disposal. However, stores and restaurants have widely varying policies pertaining the handling the excess and expired food. Some sources put effort into preventing access to poor or homeless people, while some work with charitable organizations to distribute food to those in need (Karrman et al. 2001).

Contractual arrangements with food suppliers also create an indirect contribution to commercial food waste. Failure to supply agreed quantities to clients e.g., restaurants, retail stores, etc., renders farmers or processors liable to have their contracts terminated.

Subsequently, farmers and processors will often produce more than actually required in order to meet contractual obligations. While this margin of error does help the farmers and processors, surplus production is often simply discarded and can have great adverse consequences for the environment (Karrman et al. 2001).

There are source separation organics (SSO) programs in place for commercial food waste. In these programs commercial sources will voluntarily separate food waste. However, costs and safety concerns associated with food waste storage and employee handling usually creates concern for participating farmers and processors. Financial incentives are usually offered to promote participation. This also helps with cost of transporting and storing the food waste. For over 50% of the communities with commercial food waste collection programs studied in 2004, it was found materials are collected via a single contracted hauler. About 1/5 of communities studied reported food waste was collected through private haulers in open competition.

Municipal collection of commercial food waste is a relatively rare occurrence (de Konig 2004).

3. WASTE MANAGEMENT ALTERNATIVES

There are many alternatives when it comes to remediation of food waste. In recent years focus has been shifting towards maximizing the energy potential of food waste. This study will focus on three common alternatives for food waste remediation: landfilling & incineration, food waste disposers, and composting.

3.1. Landfilling & Incineration

Landfills include internal waste disposal sites, where a producer of waste agrees to manage in situ disposal of site waste, as well as drop-off sites utilized by multiple waste producers. Many landfills are also used for varying waste management purposes, such as the temporary storage, consolidation & transfer, or processing of waste material i.e., sorting, treatment, and recycling

(Bagchi 2004).

The recovery of food waste is much lower than the recovery of other organic fractions of MSW.

In the US, it has been estimated as little as 2.6% of post-consumer food waste is recovered. This is significantly smaller than the 64.1% of yard waste diverted annually (US EPA 2009). The vast majority of the food waste is sent to landfills without any treatment. This trend has not changed since the 1950s while the recycling and recovering of other waste streams has expanded rapidly since the 1970s (US EPA 2009).

The decomposition of food waste is a primary source of odor at landfills. Typically, compacted, exposed waste is covered daily with a layer of soil while a landfill is in operation. Alternative cover materials include but are not limited to: several sprayed-on foam products, chipped wood, and temporary blankets. However, even with daily covering, food waste in a landfill still causes concern for attracting animals and rodents.

Incineration is an alternative treatment comparable to landfilling. It is sometimes described as

"thermal treatment". Similar to landfilling, waste is collected and brought to a central site.

However, unlike landfilling the solid organic wastes are subjected to combustion converting them into residue and gaseous products. Incineration is carried out both on a small scale by individuals and on a larger scale by industry. It is an attractive remediation alternative because the process reduces waste volumes approximately 20 to 30% of the original volume (Bernstad

& Jansen 2001). It is also a controversial method of waste disposal, due to potential emission of gaseous pollutants. The process also contributes waste emissions in the form of bottom ash, fly ash, and sludge. Bottom ash and fly ash are typically not of concern with food incineration.

With incineration of food waste overall emissions are considered input-specific i.e., based on the composition and condition of food waste incinerated. Some of emissions to air e.g., dioxins,

11

CO, particles, SO

2

, NO x

, HCl, are assumed to be process-specific and based on the technology in the specific incineration plant (Bagchi 2004).

3.1.1. Collection & Handling

Food waste that is sent to a landfill is typically comingled with other MSW at the source. A primary concern for an SSO is the time between collections. The longer food waste sits in a bin before collection, the more problematic it may become in terms of bacteria & fungi growth, odor, and rodent attraction. Overfilled bins can also be of concern because the spillage of food waste only perpetuates the aforementioned problems.

3.1.2. Landfill Methane Gas Emissions

At landfills, anaerobic decomposition of organic waste produces landfill gas (LFG). Two primary

LFGs are methane (CH

4

) and carbon dioxide (CO

2

). It is estimated 24% of methane emissions in the United States is from landfills and open dump sites (US EPA 2009). Methane is considered to be one of the major drivers of global climate change because in a time frame of 100 years it is 21-25 times more potent of a greenhouse gas (GHG) than carbon dioxide. Methane is also highly combustible. Subsurface migration of methane has resulted in explosions at properties neighboring landfills in the past.

Figure 3.1: Landfill Methane Balance (Smith 1997)

As methane gas moves through the soil layer, it is oxidized and converted into carbon dioxide though microbial activities in the soil (Figure 3.1). Generally, it is believed that 10% of the methane in LFG is oxidized and turned into Global Warming Potential (GWP) neutral biogenic

carbon dioxide. This 10% reduction in fugitive methane emissions by soil cover has been adopted in many protocols including, the GHG emission inventory for the Intergovernmental

Panel on Climate Change, US EPA’s mandatory GHG emissions reporting program, the carbon credit calculation protocol under the Kyoto Protocol, the Chicago Climate Exchange (CCX),

Regional Greenhouse Gas Initiative (RGGI), and the more recent protocol for the Climate Action

Reserve (Yoshida 2010). A study conducted by Solid Waste Industry for Climate Solutions in

2007 indicated oxidation efficiencies range from 22 to 55%. This number has also been estimated to be as high as 80% by Schultz et al. (2004), depending on the soil type and the rate of LFG emission. Fugitive methane emissions are difficult to assess and industry standards have yet to be firmly established and accepted.

More uncertainties exist during landfill operations besides assessment of methane gas emissions. One example is the rate of carbon sequestration. Another uncertainty is the emission of nitrous oxide. Nitrous oxide is more than 298 times potent a GHG than carbon dioxide (IPCC 2007). When the organic material containing nitrogen goes through the decomposition process, nitrous oxide is emitted and contributes to global warming. The decomposition process at the landfill occurs under mainly anaerobic conditions and under these conditions very little nitrous oxide can be emitted to the atmosphere. Due to the heterogeneous nature of landfills, it is almost impossible to generalize operational efficiency.

This shortfall imposes a serious limitation in carrying out GHG emission analyses for waste management systems and further analysis of the impact of food waste diversion from landfills.

LFG is regulated by two legal actions: the Resource Conservation and Recovery Act (RCRA) and the Clean Air Act (CAA). The RCRA set the criteria for design of landfills and landfill gas collection systems under 40 CFR §258. The CAA regulates the emission of NMOCs as a form of

Hazardous Air Pollutants (HAPs). Landfills, larger than 2.75 million short tons and of that have either commenced construction, started receiving waste, or were modified after May 30, 1991, are considered as “new sources” and are regulated under New Source Performance Standard

Rule. Most commonly, thermal treatments, such as flaring, combustion in engines, turbines, or boilers for energy recovery, are utilized for destroying NMOCs (Yoshida 2010).

3.1.3. Energy Potential

A common approach used by landfills to minimize methane gas emission is to capture and combust the LFG. LFG contains not only methane but also non-methane organic compounds

(NMOCs) including volatile organic compounds (VOCs) and hazardous air pollutants (HAPs), such as benzene, toluene, ethyl benzene, and vinyl chloride. Exposure to some NMOCs can impose a health risk. The formation of ground level ozone and photochemical smog has also attributed to VOCs.

13

LFG collection systems are not air-tight systems. Leakage of LFG occurs through punctures in a rubber liner, natural leakage through the soil, and natural diffusion through the rubber & soil liners. The default capturing efficiency for LFG collection systems used by EPA is 75%, but this number is not always the best assumption. The estimated average of European countries is 54%

(Smith et al. 2001). A study in Portland, Oregon found efficiency to be as low as 22.6% (Visse

2004). The most recent study by Spokas et al. (2006) concluded LFG capturing rate is highly dependent on the type of final soil cover in place where a landfill is no longer accepting waste.

For example, a collection system could potentially achieve 90% collection efficiency under final soil cover. However, this could potentially decrease the collection rate to as low as 50% under daily or intermediate soil cover (Spokas et al 2006). The methane content of the LFG also varies depending on the age of the landfill. In the early stages of a landfill, the methane content in the

LFG is typically below 40%, to the point that LFG cannot be combusted through standard technologies. As a landfill matures the methane generation increases and energy potential is much greater. However, depending on the size and organic waste content of the landfill this potential will eventually peak and begins to decline (Bagchi 2004).

Like landfills, incinerators are also able to yield energy from waste. Through conversion of waste materials into heat, gas, steam, and ash incinerators are able to produce thermal energy and electricity. Waste-to-Energy (WtE) and Energy-from-Waste (EfW) are terms for facilities that burn waste in a furnace or boiler to generate heat, steam or electricity. In the Bernstad &

Jansen study site-specific data on emissions of these compounds was used to evaluate the WtE potential of incineration. It should be noted fly ash was transported for further treatment and sludge and bottom ash were landfilled and this was accounted for in the study energy calculations. The energy recovery in the plant studied was high, due to heat recovery from exhaust gases; 108% when adding electric and thermal energy production, 20.3% as electricity, and 87.7% as thermal energy (Bernstad & Jansen 2001). From this it can be inferred that 8% of the energy input was actually generated during the incineration process. This demonstrates food waste incineration does have energy production potential. However, other remediation alternatives still remain to be considered for energy potential.

3.1.4. Current Practice in Madison, WI

The Dane County Landfill was opened in 1986 and is owned and operated by the Dane County

Department of Public Works, Highway and Transportation. The City of Madison contributes

47.2% of total MSW received by the Dane County Landfill. About 65% of the waste is MSW while the rest is mainly construction and demolition waste. The potential diversion of organic waste by the City of Madison is estimated to decrease the MSW acceptance rate at the Dane

County Landfill by 16.10% (Figure 3.2).

52,90%

16,10%

Organic Waste from

Madison*

Residual Waste from

Madison

MSW not from Madison

31,10%

Figure 3.2: Waste Composition at Dane County Landfill (Yoshida 2010)

*NOT all food considered was acceptable for FWD processing

The Dane County Landfill is currently capturing energy through LFG extrapolation wells. Once moisture is removed, the collected LFG is combusted for energy recovery. The Dane County

Landfill is now equipped with three 800 kW and one 1600 kW generator sets. These generate approximately 2,752 MWh of energy per year, which constitutes an electricity recovery efficiency of ~22%. Dane County is planning to install two additional 800 kW generators in the near future to accommodate the anticipated increase in landfill methane generation. The waste heat from electricity generation is currently not utilized. Thus, the electricity production from the organic fraction of MSW is given by:

Electricity generated = Methane collected x Lower Heating Value of Methane (38.3 MJ/m 3 ) x electricity recovery efficiency (~22%) x 0.278 kWh/MJ

Methane

Collected (Nm 3 )

Electricity

Generated (kWh)

Electricity Generated

(kWh/ton)

Conventional

Sanitary Landfill

8.49E+05 3.94E+06 250

277 Bioreactor Landfill 9.39E+05

Table 3.1: Energy Generation from Madison Landfill

4.36E+06

15

3.2. Food Waste Disposer

Food waste alone accounts for 3.2 to 4.1 kg per person per week (Diggelmann 1998). From this figure, it has been approximated that the total amount of food waste that can be ground through a disposer is 44 kg/person/yr. That leads to approximately 58% of food waste that could be potentially annually diverted from landfills.

Source separation is the first step in implementing an alternative management program for food waste. In the US, the addition of a garbage collection bin for most organic wastes is the most common practice (Bolzonella et al. 2003). This separation can also be done at a waste transfer station by manual or mechanical sorting. For example, in the City of Aarhus, Demark, the organic wastes are collected in green bags and the residuals are in black. The organic wastes in green bags are sorted at the optical sorting facility (Kirkeby et al. 2006). It is also common to designate an organic waste drop-off spot to improve the efficiency of collection and this practice is often found in dense urban settlements (Tchobanoglous et al. 2002).

Processing through a food waste disposer (FWD) is now becoming a more popular alternative approach to food waste diversion. Municipalities have been hesitant to promote food waste disposers because of uncertainties regarding consequences on the wastewater collection system and health concerns. New York City has even gone as far as to ban FWDs entirely.

However, recent studies are beginning to show FWDs do not yield such adverse consequences.

FWDs are becoming a solution rather than a problem. For example, Milwaukee is currently working with the FWD manufacturer InSinkErator to promote separation of all food waste and processing through a disposer (personal conversation with Michael Kelleman of InSinkErator).

3.2.1. Design & Brief History

Food waste disposers were invented in the 1940s, initially as a convenience for residential kitchens and cooks. The post-WWII housing boom helped make FWDs a more common fixture in most homes.

Figure 3.3: Food Waste Disposer Assembly (http://www.shajalique.id.au)

FWDs became a standard appliance by the end of the 20 th century. The market for commercial food waste disposers in restaurants, cafeterias, and markets, etc. had also grown. FWDs also became common internationally primarily in response to significant concerns about diverting organic food waste from landfills and increasing the beneficial use of food waste for land application (de Koning 2004).

Commercial and residential FWDs are almost identical in design. The only difference is a higher waste volume capacity and stronger motor for commercial FWDs. The common residential FWD utilizes a 1,400 rpm rotating disk with a varying number of 3-4 mm holes (Figure 3.3). Most residential disposers have a 600 W electric motor, used on average 2.4 times/day and 30 seconds each cycle.

A FWD should be described as a mill rather than a cutter. A FWD contains no knives for cutting.

It works with a rotary disk provided with 5 mm holes in which two hammer-cheeks mobile in horizontal direction are fastened. When active, the hammer-cheeks in the rotary disk force food through the 3-4 mm holes in the grind ring and effectively shred the waste without cutting

(Terpstra 1995).

17

3.2.2. Application Advantages

The following are various conclusions drawn from studies supporting FWDs as a means of food waste diversion:

The utilization of FWDs results in a reduced incidence of disease-causing vector attraction in comparison to food waste storage/collection inherent with most source separated organic (SSO) collection programs (Terpstra 1995, Shpiner 1997, and

Bolzonella et al. 2003).

The increased use of FWDs increases the renewable energy value of a Wastewater

Treatment Plant (WWTP) through high anaerobic digestion biogas yields (Hernandez et al. 2002) & (Hall et al. 2009).

 Less food waste in Municipal Solid Waste (MSW) reduces transportation emissions and associated costs (Karlberg et al. 1999, and Kegebein et al.).

Removal of kitchen food waste from compost produces cleaner and better compost with less adverse impacts on ground soils (de Konig 2004).

 Increased use of FWDs reduces space concerns for food waste storage (de Konig 2004).

Nutrient recycling from organic wastes increases when WWTP biosolids are land-applied

(Diggelmann et al. 1998).

 Diversion of food waste creates a healthier MSW working environment (Karlberg et al.

1999).

Increased use of FWDs reduces MSW garbage collection amount and frequency (Shpiner

1997 and Diggelmann et al. 1998).

 The high carbon content of food waste improves the overall WWTP nitrogen and phosphorus nutrient removal process (Diggelmann et al. 1998 and Rosenwinkel &

Wendler).

The following reasons promote FWD processing given the high (approximately 70%) water content of most food waste:

 A WWTP is a more natural system of waste processing than hauling the waste to a “solid waste” remediation facility (Diggelmann et al. 1998).

Diverting water in the form of food waste to a WWTP reduces leachate from landfill and compost systems, which reduces potential contamination to groundwater (Diggelmann et al. 1998).

As previously noted in 3.1. Landfilling & Incineration, a WWTP system anaerobic

digestion process will produce a viable energy source, whereas, incineration offers a very small net energy gain. Incineration also produces highly contaminated emissions requiring additional treatment unlike anaerobic digestion (Diggelmann et al. 1998).

FWDs reduce the potential of uncontrolled biochemical processes in landfills i.e., leachate treatment (Rosenwinkel & Wendler).

 Composting requires stricter operational control to avoid anaerobic conditions, and results in the loss of most nutrients (Diggelmann et al. 1998).

3.2.3. Application Disadvantages

Unlike curbside programs that compost not only food waste but also yard waste and a large amount of food soiled paper, FWDs are only targeting a portion of the total divertible organics stream. Furthermore, in situations where a municipal wastewater treatment facility is already overburdened, there is not a way to collect and use the methane produce through the process, or there is no efficient way to get rid of the resulting and increased amount of sludge at the end of the process, FWDs may not be a viable option for food waste diversion. Critics have also cited issues with increased water or electricity usage, clogging drains, changes in nutrient load and removal (nitrate and phosphorous), and a potential increase in biochemical oxygen demand

(BOD) during treatment. However, many studies are proving these concerns to be inaccurate.

Nevertheless, FWDs are not flawless. Increasing food waste diversion through FWDs will undoubtedly have some adverse consequences. The following are conclusions drawn from various studies:

 Widespread utilization of FWDs will show an increased potential loadings impact on combined sewer overflows (Rosenwinkel & Wendler).

The average sink flows at a rate of approximately 2 gallons of water per minute, or about 700 gallons per year based on minute-per-day use. Besides potentially increasing a water bill, added water consumption associated with FWD utilization is a major concern in drought areas.

Grease and solids could potentially build-up in the sewer collection system. This would increases maintenance costs in the collection system (NYCDEP “The Impact of

Food Waste Disposers in New York City”).

With more organics in the water come an inherent increase of loadings of BOD and total suspended solids (TSS) to the WWTP (Shpiner 1997).

 Although actual figures are not known it is understood that energy consumption for both disposer use and WWTP aeration costs will increase (Rosenwinkel & Wendler).

WWTP biosolids generation will increase and disposal costs could potentially increase.

(de Konig 1997).

 Increased use of FWDs requires a high upfront investment of a disposer unit by the user, not a municipality (Diggelman 1998 and Karman et al. 2001).

19

3.2.4. BOD & COD Loading

Natural organic detritus and organic waste from waste water treatment plants, failing septic systems, and agricultural and urban runoff, acts as a food source for water-borne bacteria.

Bacteria decompose these organic materials using dissolved oxygen (DO), subsequently reducing the DO present for fish. Biochemical oxygen demand (BOD) is a measure of the amount of oxygen that bacteria will consume while decomposing organic matter under aerobic conditions. BOD is determined by incubating a sealed sample of water for five days and measuring the loss of oxygen from the beginning to the end of the test. Samples are typically diluted prior to incubation. This prevents bacteria from depleting all of the oxygen in the bottle before the five day testing period (Shpiner 1997).

Chemical oxygen demand (COD) does not differentiate between biologically available and inert organic matter. It is a measure of the total quantity of oxygen required to oxidize all organic material into carbon dioxide and water. COD values are always greater than BOD values, but

COD measurements can be made in a few hours while BOD measurements take five days

(BOD

5

) (Rosenwinkel & Wendler). This study will utilize COD testing to assess FWD effluent.

An analysis of tributary waters was recently conducted in New York City to estimate the impact of city-wide adoption of FWDs. Installation of FWDs was only predicted to increase BOD and

TSS loadings in the total CSO stream by only 5% for BOD and TSS by 2% over baseline loads

(NYCDEP). While this does not show direct impact on the loading at a WWTP, it does suggest adoption of FWDs is not as adverse as once thought.

3.2.5. Effluent Characteristics & Energy Usage

A Japanese study found the following characteristics of FWD effluent: particle dispersion to be between 2-5 mm; a grinding distribution of heaviest components show 62% of particles are

<1.7 mm, 86% are <2.83 mm, and 94% are <3.36 mm; and approximately 98% of all particles pass through a 2 mm sieve (Karlberg et al. 1999).

A recent study conducted for New York City found water demand with FWDs would be approximately 3 million gallons per day by 2035, even under worst case assumptions. This represents a minor incremental increase when compared against the system’s 1.3 billion gallon average annual daily water demand. Therefore, no potential significant impact on the City’s water supply system is expected with city-wide use of FWDs (NYCDEP).

Most disposers have a 600 W electric motor, used on average 2.4 times/day and 30 seconds each time (Karrman et al. 2001). Disposer electrical consumption is <3 kW-h/household/yr

(Waste Management Research Unit – Griffith University 1994). Also, the New York City

Department of Environmental Protection (NYCDEP) indicates that using the upper time limit for disposer usage of 2 min/day and the most common 0.5 hp motor, a FWD consumes less than a

75 W light bulb uses in 10 minutes.

3.2.6. Energy Potential & Anaerobic Digestion

Increased use of FWDs will undoubtedly increase loading at local WWTPs. To offset ensuing increases in energy costs it is best to capture energy from the waste through anaerobic digestion (AD) in the form of methane gas. This process is particularly suited to organic material and is commonly used for effluent and sewage treatment across the US. Anaerobic digestion is a relatively cheap and simple process that can significantly reduce the volume of organic matter. Furthermore, wastewater with high organic content will subsequently yield more methane.

Methane capture in a digester can be utilized to power a gas engine and produce electrical power. Some or all of this power can be used to run the WWTP. Additional heat from the engine is then used to heat the digester which facilitates the decomposition process. However, it should be noted the power potential is limited. A 2004 study from Marashlin et al. found in the UK there is about 80 MW total of AD power generation, with potential to increase to 150

MW. Unfortunately, this is insignificant compared to the average power demand in the UK of about 35,000 MW. In the UK the potential for biogas generation from non-sewage waste biological matter e.g., energy crops, direct food waste AD, abattoir waste, etc., is estimated to be much higher at about 3,000 MW.

21

Figure 3.4: Phase Breakdown of Anaerobic Digestion (Springer 2010)

Anaerobic digestion occurs in four stages: hydrolysis, acidogenesis, acetogenesis and methanogenesis (Figure 3.4). During hydrolysis, the first stage, bacteria transform proteins, carbohydrates, and fats into amino acids, monosaccharides, and fatty acids respectively. In the second stage, acidogenic bacteria transform the products of the first reaction into short chain volatile acids, ketones, alcohols, hydrogen, and carbon dioxide. During acetogenesis, the third stage, the rest of the acidogenesis products i.e., the propionic acid, butyric acid, and alcohols are transformed by acetogenic bacteria into hydrogen, carbon dioxide, and acetic acid. The fourth and final stage is called methanogenesis. Through this stage, microorganisms convert the hydrogen and acetic acid formed by the acid formers to methane gas and carbon dioxide

(Verma 2002).

AD can also occur at varying temperatures. There are two conventional operational temperature ranges for anaerobic digesters, which are determined by the species of methanogens in the digesters, these ranges are known as mesophilic and thermophilic.

Mesophilic occurs optimally at 30 - 38 °C or at ambient temperatures between 20 - 45 °C where mesophiles are the primary microorganism present. Thermophilic digestion occurs optimally between 49 °C and 57 °C and at elevated temperatures up to 70 °C where thermophiles are the primary microorganisms present (Verma 2002).

In the thermophilic range, decomposition and biogas production occur more rapidly than in the mesophilic range. However, the process is highly sensitive to disturbances, such as changes in organics content of the feed material or temperature. While all anaerobic digesters reduce the

viability of weed seeds and disease-producing (pathogenic) organisms, the higher temperatures of thermophilic digestion result in more complete destruction. Although digesters operated in the mesophilic range must be larger (to accommodate a longer period of decomposition within the tank i.e., residence time), the process is less sensitive to upset or change in operating regimen (Verma 2002).

To optimize the digestion process, the digester must be kept at a consistent temperature; rapid changes will potentially kill bacteria. In most areas of the United States, AD tanks require some level of insulation and/or heating. Madison, Wisconsin is not exception to this rule. Some installations circulate the coolant from their biogas-powered engines in or around the digester to keep it warm, while others burn part of the biogas to heat the digester. In a properly designed system, heating generally results in an increase in biogas production during colder periods (Hernandez 2002).

Other factors affect the rate and amount of biogas output including: pH, water/solids ratio, carbon/nitrogen ratio, mixing of the digesting material, the particle size of the material being digested, and retention time. These are all highly variable given the nature of FWD effluent and subsequent processing at a WWTP. Pre-sizing/screening and adequate mixing of the feed material for a uniform consistency allows the bacteria to work more quickly. The pH is typically self-regulating in most digesters. However, in some cases bicarbonate of soda can be added to maintain a consistent pH. This may be done when wastewater high in nitrogen content is added. It may also be necessary to supplement the digester influent with water if it is too dry or if the nitrogen content is very high. A carbon/nitrogen ratio of 20/1 to 30/1 is ideal for maximizing gas yields (Verma 2002).

The material drawn from an AD is called sludge, or effluent. It is rich in nutrients (ammonia, phosphorus, potassium, and more than a dozen trace elements) and is a common soil conditioner. It can also be used as a livestock feed additive when dried. Any toxic compounds such as pesticides, etc. that are in the digester feedstock material may become concentrated in the effluent. Therefore, it is important to test the effluent before any large scale application

(Hernandez 2002).

3.3. Composting

Composting is currently the most common food waste diversion alternative (de Konig 2004). It is an aerobic decomposition process which requires a constant supply of oxygen. This can be achieved by mechanically turning the compost pile (windrow composting) or forcing air into piles via blowers or agitators (aerated static pile and in-vessel composting). Once waste is matured it is considered safe for use in agriculture, gardening, and landscaping. Composting

23

can be done at various scales, ranging from backyard composting to large-scale engineered composting systems (Tchobanoglous et al. 2002).

As noted, composting is an aerobic degradation process and under a well-controlled environment, methane emission from composting is less than 1% of the total organic carbon in the feed material. However, at a home composting site, due to the low turn frequency, and poor temperature and humidity control, some anaerobic degradation also takes place. This leads to much higher releases of methane into the atmosphere (Wright 2010).

3.3.1. Collection & Handling

Since 1992, the City of Madison has distributed home composting bins to approximately 18,500 households. A pilot study for the home composting program showed the average household in

Madison composts 660 lbs. of waste every year, of which, 250 lbs. are food waste. This results in the diversion of 1,732 metric tons of food waste from the landfill. This study did not account for households with homemade compost bins or bins purchased from local suppliers. According to a community survey, about 29% of food waste and 18% of soft yard waste are currently composted (Yoshida 2010).

The typical residential food waste collection program includes year-round curbside collection of food waste combined with yard waste. In a study conducted by Kegebin et al., communities in various states across the Midwest were surveyed about local food waste collection programs. It was found only 4% of communities reported that their program was drop-off only. The majority of communities with residential programs also have food waste collection available for at least some portion of their multi-family housing, typically up to 8-units, and most also have a program available for the commercial sector as well. It is less common in schools and universities. Over 90% of the communities reported that they accept meat and dairy in the food waste stream, not just vegetative waste, while just one program reported that they have a pilot to compost pet waste. No program is reported to accept diapers (Kegebin 2004).

Almost 50% of the communities give residents a choice of 32, 64, or 96-gallon carts while 23% provide only 96-gallon carts. When food waste are co-collected with yard waste the larger volume calls for a larger cart. In the commercial sector, where food wastes are often the only items in the cart, 64-gallon containers are preferred due to the high water content and weight of food waste alone. This makes storing and disposing of food waste much easier and cleaner.

Less than 10% use bags, either plastic or paper, to collect organics manually. Approximately

75% percent of the communities reported they collect organics weekly. Every-other-week collection of recycling was reported to be quite popular with 55% of the households participating. Only 4% of the communities, all of which were located in the northwestern US,

reported that they had every-other-week collection of trash. This may be a growing trend in the

United States as cities begin to mimic communities in Canada and abroad that have successfully increased diversion through every-other-week garbage collection with weekly organics collection In most communities studied, participation in the residential food waste program is voluntary (only 9% reported that participation is mandatory). Nearly 70% of communities reported that the food waste program requires an additional fee, and only 31% reported that the fees are fixed in the MSW collection fees (Kegebin 2004).

3.3.2. Greenhouse Gas Emissions

Composting conducted through a SSO is a multi-phase process. First, received material is grinded and reduced to the desired particle size. Next it is mixed with bulking agents to optimize the following: carbon/nitrogen ratio in a range of 25/1 to 30/1, moisture content, and porosity. The mixed material is then placed into windrows or vessels for compost processing.

During the active processing phase of composting, temperatures are usually in the thermophilic range (49 °C - 57 °C). High heat destructs pathogens and sterilizes weed seeds. At temperatures cooler than 49 °C the process slows. The curing process follows after the microorganisms have consumed the readily available carbon and stabilized. The composting and curing processes together can take anywhere from 3 to 6 months. Once the stabilization is completed, the material is screened to remove contaminates and then sold to the market (Tchobanoglous et al.

2002).

The study conducted by Amlinger (1996) found the methane emissions from home composting bins to be three times higher than from windrow engineered composting systems. When land applied, 2% of nitrogen and 95% of carbon in compost will be emitted to the atmosphere as

NO

2

and CO

2

. The rest of the nitrogen, carbon, and phosphorus remain in the soil. Home composting of organic waste results in 136 kg of CO

2

eq. per ton of organic waste treated. This is lower than current rate of 220 kg of CO

2

eq. and would have the benefit of reducing GHG emissions as a whole. Furthermore, home composting produces a high strength (BOD) leachate when food waste is present. There is no readily available mechanism to manage this leachate and it could create health and safety concerns wherever compost is utilized (Yoshida 2010).

3.3.3. Energy Potential

Compost gives off heat energy and methane just like wastewater (Figure 3.5). However, both heat and methane must be captured to fully harness energy potential of organic decomposition through composting. Current commercial and residential compost practices do not have sufficient means to capture energy under aerobic conditions. This is a major detriment to the widespread implementation of composting as a diversion alternative.

25

Figure 3.5: Composting Process (Amlinger 1996)

Recently the city of Boston tried adopting a program to harness both heat and methane energy from compost. Similar to an anaerobic digester this would be a large facility to house the food waste and capture heat energy and methane gas as it is released. However, unlike an AD, the facility would be open to aerobic conditions (Nickisch 2008). Results of the Boston pilot program are currently unknown.

4. EXPERIMENTAL METHODS

As noted, this study is intended to improve guidelines for food waste disposal. The primary goal of this study is to assess the processing of select food wastes through a food waste disposer and subsequent impact on characteristics of FWD effluent.

4.1. Selection of Food Waste

The USDA has recently released the MyPlate food guidance system as a guideline to daily dietary needs (Figure 4.1). This is intended to replace the commonly known and referenced

Food Pyramid. The new MyPlate is less cluttered and placement of food within the groups is more open to interpretation than the dated food pyramid. For this study foods were selected from the five new primary groups: fruits, vegetables, protein, grains, and dairy. Only basic food servings were studied in testing. Although it is safe to process such food wastes in a food waste disposer, complex and unique dishes e.g., tuna casserole, turkey wrap, pepperoni pizza, etc., were not considered.

Figure 4.1: Food Pyramid (previous) to MyPlate (current) (USDA.gov)

4.1.1. Food Categorization

Grains are divided into two subgroups whole grains and refined grains. Whole grains contain the entire grain kernel ― the bran, germ, and endosperm. Examples include, but are not limited to: whole-wheat flour, bulgur (cracked wheat), oatmeal, whole cornmeal, and brown rice.

Refined grains have been milled, a process that removes the bran and germ. This is typically done to give grains a finer texture and prolong shelf life. However, it also removes dietary fiber, iron, and most B vitamins. Some examples of refined grain products are: white flour degermed cornmeal, white bread, and white rice (http://www.choosemyplate.gov).

27

Any vegetable or 100% vegetable juice counts as a member of the Vegetable Group. Vegetables may be raw or cooked; fresh, frozen, canned, or dried/dehydrated; and may be whole, cut-up, or mashed. Vegetables are organized into 5 subgroups, based on their nutrient content. These groups are as follows: dark green vegetable, starchy vegetable, red & orange vegetable, beans

& peas, and other vegetables (http://www.choosemyplate.gov).

Any fruit or 100% fruit juice counts as part of the Fruit Group. Fruits may be fresh, canned, frozen, or dried, and may be whole, cut-up, or pureed. There are no subgroups for fruits.

All fluid milk products and many foods made from milk are considered part of the Dairy Foods

Group. Foods made from milk that retain their calcium content are also part of the group.

Foods made from milk that have little to no calcium, such as cream cheese, cream, and butter, are excluded from this group. Calcium-fortified soymilk (soy beverage) is also considered a dairy product. Common subgroups in the Dairy Group are milk, cheese, milk-based desserts, yogurts, and calcium-fortified soymilk (http://www.choosemyplate.gov).

All foods made from meat, poultry, seafood, beans and peas, eggs, processed soy products, nuts, and seeds are considered part of the Protein Foods Group. However, it should be noted beans and peas are also part of the Vegetable Group (http://www.choosemyplate.gov).

4.1.2. Foods Tested

Lagerkvist & Karlson, 1983 and Nilsson et al, 1990 both indicate about 20% of food waste suitable for composting is not suitable for FWD processing. Starchy vegetables such as potatoes and corn are not recommended for use in a FWD. They tend to collect in the primary drain line and may clog the unit. Fibrous vegetables such as artichokes are also not recommended for use in a FWD. The fibers tend to wrap around the FWD impeller and may strain the motor. Although listed in the Table 4.1, these foods were NOT processed. It should be assumed these food wastes are either landfilled or composted.

Foods were selected solely on grouping and availability. There are clearly many more foods that could have been assessed for this experiment. However, this is a preliminary assessment and should not be taken to be all-encompassing for foods available to the public. Table 4.1 shows a list of food tested by weight, subsequent approximate portion, food group, and food subgroup.

GRAINS

FOOD

Oatmeal

Honey Maid Graham

Crackers

Whole Wheat Bread

Buttermilk White Bread

Popcorn

Spaghetti

Saltine Cracker

White Rice

VEGETABLES

FOOD

Broccoli

Spinach

Red Cabbage

Tomatoes

Carrots

Baked Beans

Corn*

Potato*

Iceberg Lettuce

Mushrooms

Onion

Coffee Grounds**

DAIRY

FOOD

Cheese (Kraft American)

Yogurt (Strawberry)

Ice Cream

Chocolate Chips

Table 4.1: Foods Tested

WEIGHT (g) APPROX. PORTION

43 1 Single-Serve Package

46 3 Cracker Sheets

42

42

40

40

39

40

1 Slice

1 Slice

3 & 1/2 Cups

50 Strands/Noodles

12 Crackers

1/2 Cup

WEIGHT (g) APPROX. PORTION

41

39

1/3 Cup

1 Cup

41 4 Leaves

42

41

40

N/A

N/A

40

39

40

42

4 Small Tomatoes

6 Baby Cut

1/4 Cup

N/A

N/A

5 Pieces

3 Mushrooms

1/3 Onion

1/2 Cup

WEIGHT (g) APPROX. PORTION

41

42

41

41

2 Slices

1/4 Cup

1/2 Cup

1/4 Cup

SUBGROUP

Whole Grain

Whole Grain

Whole Grain

Refined Grain

Whole Grain

Refined Grain

Refined Grain

Refined Grain

SUBGROUP

Dark Green Vegetables

Dark Green Vegetables

Red & Orange

Vegetables

Red & Orange

Vegetables

Red & Orange

Vegetables

Beans & Peas

Starchy Vegetables

Starchy Vegetables

Other Vegetables

Other Vegetables

Other Vegetables

Beans & Peas

SUBGROUP

Cheese

Yogurt

Milk-Based Desserts

Milk-Based Desserts

*Not recommended for FWD processing

**Due to low nutritional value, placement in this group is not necessarily considered a recommended portion of the USDA MyPlate program

29

FRUITS

FOOD

Navel Orange

Nectarine

Apple

Banana

Del Monte Fruit Cocktail

Dark Sweet Pitted Cherries

Red Seedless Grapes

Strawberry

Peach

Pineapple

PROTEIN

FOOD

Beef Sirloin

Bratwurst (uncooked)

Chicken

Chunk Tuna in Olive Oil

Sunflower Seeds

Eggs (shells)

Eggs (w/o shell)

Table 4.1 Cont.: Foods Tested

4.2. Selection of Disposer Unit

WEIGHT (g) APPROX. PORTION

69 1 Peel

40

60

46

42

1/2 Nectarine

1/4 Apple

1 Peel

1/4 Cup

42

42

37

38

38

10 Cherries

7 Grapes

1 Large Strawberry

1/4 Peach

1/4 Cup

WEIGHT (g) APPROX. PORTION

40

44

1/4 Cup

1/3 Bratwurst

37

42

40

38

45

1/4 Breast

1/4 Cup

1/3 Cup

5 Shells

1 Egg

SUBGROUP

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

SUBGROUP

Meats

Meats

Poultry

Seafood

Nuts & Seeds

Eggs

Eggs

There are many manufacturers of FWDs. Between manufacturers, variances in disposer design are few and far between. The major variable between disposers available to the public is power of the motor. An InSinkErator Badger 5, 0.5 hp food waste disposer was selected for testing.

This model was chosen for the following reasons: InSinkErator leads in sales of FWDs in the

United States, 0.5 hp is the most common size motor in residential FWDs, and this particular continuous feed disposer was selected over a batch feed disposer to ensure the FWD could be properly flushed with clean tap water between testing cycles.

4.3. Design & Construction of Disposer Test Unit

The disposer unit was not mounted to a conventional kitchen sink. This would have proven unnecessary and too difficult to collect effluent samples from the drain line. Instead the disposer was custom-mounted to a wooden box. The drain line was left exposed in order to easily collect effluent samples in a bucket. The FWD was fitted with a plug and a surge protector

with a grounded switch was used to activate and deactivate the unit. Brackets were also mounted to the box to minimize vibration and guarantee stability of the unit.

4.4. Testing Procedure

It is estimated a concentration of less than 1% solids (10,000 mg/L) will not cause an increase in solid sedimentation within wastewater collection systems, or for every 12 gal of water (45 L) there should be no more than 1 lb (454 g) of ground garbage (Shpiner 1997). From this information it was established approximately 40 g samples would be placed in the FWD and flushed with one gallon of water. Real world food waste would presumably become diluted when introduced into the collection system. However, this figure was used to approximate the effluent in a “worst case” scenario i.e., should the collection system become inundated with food waste and there is not enough water to maintain flow to the WWTP.

Samples were tested for COD, nitrate, and phosphorous. Overall, 39 food samples were processed through the FWD. A control sample of water was also run through the FWD and tested. Madison tap water was used throughout the testing from the same source. Between processing of food samples through the FWD, the unit was run and flushed with one gallon of clean tap water to ensure no contamination between samples. The internal chamber of unit was also inspected for any obstructions and/or remnants between testing cycles. Any resulting obstructions e.g., fat, onion peel, etc. were physically removed and the unit would be flushed once again prior to testing of the next sample.

4.4.1. COD Testing

The Chemical Oxygen Demand (COD) test measures the oxygen equivalent consumed by organic matter in a sample during strong chemical oxidation. It is often used as a measurement of pollutants in natural and waste waters and to assess the strength of waste such as sewage and industrial effluent waters. In potable drinking water plants, COD values should be less than

10 mg/L 0

2

at the end of the treatment cycle (Levis et al. 2010).

COD test results are expressed in mg/L O

2

. The strong chemical oxidation conditions are provided by the reagents used in the analysis. Potassium dichromate is used as the oxygen source with concentrated sulfuric acid (H

2

SO

4

) added to yield a strong acid medium. COD for domestic wastewater is generally about 2.5 times greater than the BOD

5

(Shpiner 1997).

Both organic and inorganic constituents of the sample are subject to oxidation; however the organic component predominates and is of greater interest for FWD effluent. COD is a defined test; digestion time, reagent strength, and sample COD concentration all affect the extent of sample oxidation.

31

The oxidation of the organic matter is not always 100% complete. Volatile organics, ammonia and aromatic hydrocarbon are not oxidized to any great degree during the procedure. This can prove problematic when assessing a large spectrum of food waste (Shpiner 1997).

The major disadvantage of the COD test is the results are not directly applicable to the BOD results without correlation studies over a long period of time. BOD can be considered a more

"natural" test in determining the oxygen required to oxidize organic matter. However it does not account for rapid changes in conditions. COD is often preferred for daily analysis since it is inherently more reproducible, accounts for changing conditions and takes a short time to complete. The COD test was chosen over BOD test for the following reasons: COD results are available much sooner, the COD test requires fewer manipulations of the sample, the COD test oxidizes a wider range of chemical compounds, and COD testing can be standardized more easily (Shpiner 1997).

4.4.2. Nitrate Testing

Nitrate (NO

3

) is a water-soluble molecule made up of nitrogen and oxygen. It is formed when nitrogen from ammonia or other sources combines with oxygenated water. Nitrate is a natural constituent of plants and is found in vegetables at varying levels depending on the amount of fertilizer applied and on other growing conditions. According to the World Health Organization, most adults ingest 20-70 mg of nitrate per day with most of this coming from foods like lettuce, celery, beets, and spinach. When foods containing nitrate are eaten as part of a balanced diet the nitrate exposure is not thought to be harmful (Peterson 2001).

Water naturally contains less than 1 mg of nitrate per liter and is not a major source of exposure. Higher levels indicate water has been contaminated. Common sources of nitrate contamination include fertilizers, animal wastes, septic tanks, municipal sewage treatment systems, and decaying plant debris (Peterson 2001). Through continued growth of FWD use, food waste could also be considered a potential source of nitrate contamination.

State and federal laws set the maximum allowable level of nitrate in public drinking water at 10 mg per liter. These laws apply to all city and village water supplies and are used as an advisory for private wells.

Infants who are fed water or formula made with water that is high in nitrate can develop a condition that doctors call methemoglobinemia, also called "blue baby syndrome" because the skin appears blue-gray or lavender in color. This color change is caused by a lack of oxygen in the blood (Manassaram 2006).

Some scientific studies have found evidence suggesting women who drink nitrate-contaminated water during pregnancy are more likely to have babies with birth defects. Nitrate ingested by the mother may also lower the amount of oxygen available to the fetus. People who have heart or lung disease, certain inherited enzyme defects, or cancer may be more sensitive to the toxic effects of nitrate than others. In addition, some experts believe that long-term ingestion of water high in nitrate may increase the risk of certain types of cancer (Manassaram 2006).

The dimethylphenol method, using Hach TNTplus vials was used to assess the amount of nitrate in FWD effluent. In this test, a solution of diphenylamine and ammonium chloride in sulfuric acid is used. In the presence of nitrates, diphenylamine is oxidized, giving a blue coloration to sample kits. Other oxidants such as chlorate, bromate, etc. interfere by similarly oxidizing diphenylamine. They may be removed by reduction with sodium sulfite. Where nitrite is present, a false negative result may be observed due to sulfite reducing nitrate in the presence of nitrite.

4.4.3. Phosphorous Testing

During the natural process of weathering, rocks gradually release phosphorus as phosphates which are soluble in water. Phosphates exist in three forms: orthophosphate, metaphosphate

(or polyphosphate), and organically bound phosphate. Each phosphate compound contains phosphorous in a different chemical arrangement. These forms of phosphate occur in decaying plant and animal remains, as free ions or weakly chemically bounded in aqueous systems, chemically bounded to sediments and soils, or as mineralized compounds in soil, rocks, and sediments (Karlberg 1999).

Orthophosphate forms are primarily produced by natural processes. However, major maninfluenced sources can include: treated and untreated sewage, runoff from agricultural sites, and some lawn fertilizers. Orthophosphate is readily available to the biological community and typically found in very low concentrations in unpolluted waters. This study will assess effluent for organic phosphate which is typically estimated by testing for total phosphate. The organic phosphate is the phosphate found in plant tissue, waste solids, or other organic material

(Karlberg 1999).

Elevated concentrations of phosphate in water will stimulate the growth of plankton and aquatic plants which provide food for larger organisms including: zooplankton, fish, humans, and other mammals. Initially, increased productivity will cause an increase in the fish population and overall biological diversity of the system. As the phosphate loading continues and there is a build-up of phosphate in the lake or surface water ecosystem, the aging process of lake or surface water ecosystem will subsequently accelerate. This is commonly referred to

33

as eutrophication or the enhanced production of primary producers resulting in reduced stability of the ecosystem. This aging process can result in large fluctuations in the lake water quality and trophic status and in some cases periodic blooms of cyanobacteria. Excessive nutrient inputs of nitrogen and phosphate have been shown to be the main cause of eutrophication in lakes over the past 30 years (Manassaram 2006). Lake Mendota and Lake

Monona in Madison, Wisconsin are not exempt from this trend.

The biological overproduction characterized by eutrophication can lead to a variety of problems ranging from anoxic waters to toxic algal blooms and decrease in diversity, food supply and habitat destruction (Manassaram 2006). A very common algal bloom and form of cycanobacteria is known as blue-green algae. When present in large groups or blooms, these algae appear as a blue-green discoloration in the water. This type of algae is usually found in freshwater and is most common in areas with high levels of nutrients and warm, sunny, and calm conditions such as Madison, Wisconsin. Many blue-greens grow attached on the surface of rocks and stones (epilithic), on submerged plants (epiphytic) or on the bottom sediments of lakes (epipelic). Some species of blue-green algae produce chemicals that are harmful to both animals and humans.

These algal blooms have been linked to health problems ranging from skin irritation to liver damage to death, depending on type and duration of exposure (Ricklefs 1993). Blue-green algae can literally suffocate organisms by depleting water of life-sustaining oxygen by causing hypoxic or anoxic conditions. The livelihood of fish, shellfish, and livestock has also been endangered through contact with this toxin. It should be noted phosphates are not toxic to people or animals unless they are present in very high levels. Digestive problems can occur from extremely high levels of phosphate. The soluble or bio-available phosphate is then used by plants and animals (Manassaram 2006).

In testing, the determination of total phosphate was done by the ascorbic acid method, using

TNTplus vials (Hach Methods 10210). In this test the orthophosphate reacts, in acid medium, with ammonium molybdate and potassium antimonyl tartrate to form phosphomolybdic acid.

This is reduced by ascorbic acid to form strong colored molybdenum blue. It is then measured spectrophotometrically at 880 nm. Arsenate, chromium (VI), and nitrite interfere giving the resulting phosphate concentration.

5. RESULTS & DISCUSSION

5.1. COD

GRAINS

FOOD

Oatmeal

Honey Maid Graham

Crackers

Whole Wheat Bread

Buttermilk White Bread

Popcorn

Spaghetti

Saltine Cracker

White Rice

Mean

VEGETABLES

FOOD

Broccoli

Spinach

Red Cabbage

Tomatoes

Carrots

Baked Beans

Corn*

Potato*

Iceberg Lettuce

Mushrooms

Onion

Coffee Grounds**

Mean

Table 5.1: COD Test Results

COD [mg/L]

(1*10 2 )

1.967

2.904

0.681

0.588

0.589

0.267

3.942

0.332

1.409

COD [mg/L]

(1*10 2 )

0.395

0.267

0.281

0.321

0.451

0.585

-

-

0.253

0.295

0.379

0.848

0.408

% Increase from

Control (Tap Water)

946.28

1,444.68

262.23

212.77

213.30

42.02

1,996.81

76.60

649.34

% Increase from

Control (Tap Water)

110.11

42.02

49.47

70.74

139.89

211.17

-

-

34.57

56.91

101.60

351.06

116.76

SUBGROUP

Whole Grain

Whole Grain

Whole Grain

Refined Grain

Whole Grain

Refined Grain

Refined Grain

Refined Grain

SUBGROUP

Dark Green Vegetables

Dark Green Vegetables

Red & Orange Vegetables

Red & Orange Vegetables

Red & Orange Vegetables

Beans & Peas

Starchy Vegetables

Starchy Vegetables

Other Vegetables

Other Vegetables

Other Vegetables

Beans & Peas

*Not recommended for FWD processing

**Due to low nutritional value, placement in this group is not necessarily considered a recommended portion of the USDA MyPlate program

35

DAIRY

FOOD

Cheese

Yogurt (Strawberry)

Ice Cream

Chocolate Chips

Mean

COD [mg/L]

(1*10 2 )

1.776

0.562

1.336

1.550

1.306

% Increase from

Control (Tap Water)

844.68

198.94

610.64

724.47

594.68

FRUITS

FOOD

Navel Orange

Nectarine

Apple

Banana

Del Monte Fruit Cocktail

Dark Sweet Pitted Cherries

Red Seedless Grapes

Strawberry

Peach

Pineapple

Mean

COD [mg/L]

(1*10 2 )

0.570

0.430

0.551

0.636

0.596

0.628

0.573

0.329

0.434

0.503

0.525

% Increase from

Control (Tap Water)

203.19

128.72

193.09

238.30

217.02

234.04

204.79

75.00

130.85

167.55

179.26

PROTEIN

FOOD

Beef Sirloin

Bratwurst (uncooked)

Chicken

Chunk Tuna in Olive Oil

Sunflower Seeds

Eggs (shells)

Eggs (w/o shell)

Mean

Tap Water

Table 5.1 Cont.: COD Test Results

COD [mg/L]

(1*10 2 )

0.536

0.572

0.427

0.667

0.608

0.258

0.820

% Increase from

Control (Tap Water)

185.11

204.26

127.13

254.79

223.40

37.23

336.17

0.555

195.44

COD [mg/L] (1*10 2 )

0.188

SUBGROUP

Cheese

Yogurt

Milk-Based Desserts

Milk-Based Desserts

SUBGROUP

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

SUBGROUP

Meats

Meats

Poultry

Seafood

Nuts & Seeds

Eggs

Eggs

600

400

649,34

594,68

200

0

Figure 5.1: COD Test Results

179,26 195,44

116,76

Primary Food Group

52,95

94,86

GRAINS

VEGETABLES

DAIRY

FRUITS

PROTEINS

280,60

98,43

733,28

GRAINS*

VEGETABLES

DAIRY

FRUITS

PROTEIN

Figure 5.2: Standard Deviation of % Change for COD Test Results

*Ideal for potential further food product study and subgroup evaluations

COD increases are the primary indication of loading and a source of concern for burden on a

WWTP. Subsequently, it is very important to accurately assess the changes in COD and potential causes. Figure 5.1 shows foods from the Grains Group and Dairy Group had significant

37

increases in COD from the tap water control (649.34% and 594.68% respectively). While COD levels remained relatively low and treatable by a WWTP, this could prove problematic with widespread adoption and utilization of FWDs as a means to divert organic food waste.

Foods tested from the Grain Group proved to have the highest deviation in increase of COD

(Figure 5.2). It would be advantageous for research purposes to continue assessment of foods within subgroups of this group to better distinguish what particular grains are worst utilized in

FWD processing. This could potentially lower the deviation within the Grain Group and better inform FWD users.

Both saltine and honey graham crackers had significant (>1000%) increases in COD. However, these food products come from separate subgroups within the Grain Group. It was observed during testing that both these foods occupied a significant volume within the disposer, whereas other grains were able to be placed within the FWD with no noticeable concerns for volume/space. Given time and funding constraints of this study it was assumed the best means of assessing food samples with FWD processing would be mass to volume water. However, further examination of the food bulk/volume compared to COD could potentially yield novel information on this topic.

5.2. Nitrate

GRAINS

FOOD

Oatmeal

Honey Maid Graham

Crackers

Whole Wheat Bread

Buttermilk White Bread

Popcorn

Spaghetti

Saltine Cracker

White Rice

Mean

VEGETABLES

FOOD

Broccoli

Spinach

Red Cabbage

Tomatoes

Carrots

Baked Beans

Corn*

Potato*

Iceberg Lettuce

Mushrooms

Onion

Coffee Grounds**

Mean

Table 5.2: Nitrate Test Results

N [mg/L]

0.112

0.242

0.102

0.070

0.095

0.077

0.073

0.045

0.102

% Change from Control

(Tap Water)

133.33

404.17

112.50

45.83

97.92

60.42

52.08

-6.25

112.50

SUBGROUP

Whole Grain

Whole Grain

Whole Grain

Refined Grain

Whole Grain

Refined Grain

Refined Grain

Refined Grain

N [mg/L]

0.058

0.062

0.057

0.050

0.056

0.055

-

-

0.049

0.042

0.084

0.154

0.067

% Change from Control

(Tap Water)

20.83

29.17

18.75

4.17

16.67

14.58

-

-

2.08

-12.50

75.00

220.83

38.96

SUBGROUP

Dark Green Vegetables

Dark Green Vegetables

Red & Orange Vegetables

Red & Orange Vegetables

Red & Orange Vegetables

Beans & Peas

Starchy Vegetables

Starchy Vegetables

Other Vegetables

Other Vegetables

Other Vegetables

Beans & Peas

*Not recommended for FWD processing

**Due to low nutritional value, placement in this group is not necessarily considered a recommended portion of the USDA MyPlate program

39

DAIRY

FOOD

Chicken

Mean

Cheese

Yogurt (Strawberry)

Ice Cream

Chocolate Chips

Mean

FRUITS

FOOD

0.095

0.075

0.086

0.242

0.125

Navel Orange

Nectarine

Apple

Banana

0.077

0.074

0.105

0.112

Del Monte Fruit Cocktail 0.157

Dark Sweet Pitted Cherries 0.090

Red Seedless Grapes

Strawberry

0.080

0.067

Peach

Pineapple

Mean

0.067

0.082

0.091

PROTEIN

FOOD

Beef Sirloin

Bratwurst (uncooked)

Chunk Tuna in Olive Oil

Sunflower Seeds

Eggs (shells)

Eggs (w/o shell)

Tap Water

Table 5.2 Cont.: Nitrate Test Results

N [mg/L]

0.045

0.047

0.057

0.059

0.061

0.044

0.043

0.051

N [mg/L]

N [mg/L]

% Change from Control

(Tap Water)

97.92

56.25

79.17

404.17

159.38

% Change from Control

(Tap Water)

60.42

54.17

118.75

133.33

227.08

87.50

66.67

39.58

39.58

70.83

89.79

% Change from Control

(Tap Water)

-6.25

-2.08

18.75

22.92

27.08

-8.33

-10.42

5.95

N [mg/L]

0.048

SUBGROUP

Cheese

Yogurt

Milk-Based Desserts

Milk-Based Desserts

SUBGROUP

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

SUBGROUP

Meats

Meats

Poultry

Seafood

Nuts & Seeds

Eggs

Eggs

180

160

140

120

100

80

60

40

20

0

159,38

112,50

89,79

38,96

Primary Food Group

Figure 5.3: Nitrate Test Results

16,25

5,95

57,40

125.71

GRAINS

VEGETABLES

DAIRY*

FRUITS

PROTEIN

GRAINS

VEGETABLES

DAIRY

FRUITS

PROTEINS

164.08

67,92

Figure 5.4: Standard Deviation of % Change for Nitrate Test Results

*Ideal group for potential further study of food products

The maximum contaminant level goal (MCLG) for nitrate is 10 mg/L or 10 ppm (US EPA 2010).

The tap levels observed in the tap water used in testing were well below the MCLG at 0.048 mg/L. All observed increases in nitrate concentrations also remained within the MCLG. Both

41

meat and both egg samples led to decreases in nitrate concentration. Mushrooms also caused a decrease in nitrate concentration.

As shown in Figure 5.3, the addition of samples from all food groups led to an overall increase in nitrate concentration. The addition of dairy products led to the greatest increase in nitrate concentration (159.38%). Proteins led to the smallest increase in nitrate concentration (5.95%).

However, foods from both Dairy and Protein Groups were relatively small compared to those from the Vegetable and Fruit Groups. More food products should be tested to affirm the variances observed in Figure 5.3.

Nitrates come primarily from plants. Increased concentrations should have been highest in the vegetables. However, this was not observed. This could be a result of a lack of diversity within the vegetable group. It could also be the result of testing error during the procedure. Further study should also be conducted of the Vegetable Group.

Furthermore, food products from the Dairy Group are ideal candidates for further nitrate testing. Only four dairy products were processed. The standard deviation between nitrate concentrations within this group was greater than any group tested (Figure 5.4). Increasing the number of dairy samples tested could potentially bring down the standard deviation between observed samples.

5.3. Phosphorous

GRAINS

FOOD P [mg/L]

Oatmeal

Honey Maid Graham

Crackers

Whole Wheat Bread

Buttermilk White Bread

Popcorn

Spaghetti

Saltine Cracker

White Rice

Mean

VEGETABLES

FOOD P [mg/L]

Broccoli

Spinach

Red Cabbage

Tomatoes

Carrots

Baked Beans

Corn*

Potato*

Iceberg Lettuce

Mushrooms

Onion

Coffee Grounds** 0.713

Mean

Table 5.3: Phosphorous Test Results

0.253

0.256

0.242

0.264

0.131

0.208

0.152

-

-

0.119

0.293

0.155

0.208

0.246

0.171

0.121

0.187

0.411

1.198

0.160

0.338

% Increase from

Control (Tap Water)

156.79

203.70

111.11

49.38

130.86

407.41

1,379.01

97.53

316.98

% Increase from

Control (Tap Water)

216.05

198.77

225.93

61.73

156.79

87.65

-

-

46.91

261.73

91.36

780.25

212.72

SUBGROUP

Whole Grain

Whole Grain

Whole Grain

Refined Grain

Whole Grain

Refined Grain

Refined Grain

Refined Grain

SUBGROUP

Dark Green Vegetables

Dark Green Vegetables

Red & Orange Vegetables

Red & Orange Vegetables

Red & Orange Vegetables

Beans & Peas

Starchy Vegetables

Starchy Vegetables

Other Vegetables

Other Vegetables

Other Vegetables

Beans & Peas

*Not recommended for FWD processing

**Due to low nutritional value, placement in this group is not necessarily considered a recommended portion of the USDA MyPlate program

43

DAIRY

FOOD

Cheese

Yogurt (Strawberry)

Ice Cream

Chocolate Chips

Mean

FRUITS

FOOD

P [mg/L]

1.976

0.642

0.775

0.267

0.915

P [mg/L]

Navel Orange

Nectarine

Apple

Banana

0.203

0.166

0.143

0.272

Del Monte Fruit Cocktail 0.151

Dark Sweet Pitted Cherries 0.177

Red Seedless Grapes

Strawberry

0.155

0.132

Peach

Pineapple

Mean

0.137

0.091

0.163

PROTEIN

FOOD P [mg/L]

Beef Sirloin

Bratwurst (uncooked)

Chicken

Chunk Tuna in Olive Oil

Sunflower Seeds

Eggs (shells)

Eggs (w/o shell)

Mean

0.320

0.540

0.483

0.647

0.266

0.095

0.320

0.382

% Increase from

Control (Tap Water)

2,339.51

692.59

856.79

229.63

1,029.63

% Increase from

Control (Tap Water)

150.62

104.94

76.54

235.80

86.42

118.52

91.36

62.96

69.14

12.35

100.86

% Increase from

Control (Tap Water)

295.06

566.67

496.30

698.77

228.40

17.28

295.06

371.08

P [mg/L]

0.081

SUBGROUP

Cheese

Yogurt

Milk-Based Desserts

Milk-Based Desserts

SUBGROUP

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

SUBGROUP

Meats

Meats

Poultry

Seafood

Nuts & Seeds

Eggs

Eggs

Tap Water

Table 5.3 Cont.: Phosphorous Test Results

1 000

800

600

400

1 029,63

200

0

316,98

212,72

100,86

Primary Food Group

Figure 5.5: Phosphorous Test Results

371,08

59,80

230,36

442,62

912,73

213,09

GRAINS

VEGETABLES

DAIRY

FRUITS

PROTEINS

GRAINS

VEGETABLES

DAIRY*

FRUITS

PROTEIN

Figure 5.6: Standard Deviation of % Change for Phosphorous Test Results

*Ideal group for potential further study of food products

The critical levels of phosphorus in water, above which eutrophication is likely to be triggered, are approximately 0.03 mg/L of dissolved phosphorus and 0.1 mg/L of total phosphorus.

Phosphorous concentration limits in effluent vary based on region and usually range from 0.1-2

45

mg/L, with many established at 1.0 mg/L (US EPA 2010). Many FWD effluent samples exceeded phosphorous eutrophication and effluent concentration limits. However, it should be considered the samples processed (40 g/gal) were assumed to be the upper limit for mass to volume acceptable to maintain sufficient flow in a collection system. Once introduced into municipal collection systems, FWD effluent will presumably become diluted and these concentrations should not be of concern. However, in regions with flow concerns e.g., drought areas, areas with low populations, etc., utilization of FWDs may be unreasonable.

Removal processes for phosphates from wastewaters utilize incorporation into suspended solids and the subsequent removal of those solids. Phosphates can also be incorporated into chemical precipitates that are insoluble or of low solubility or into biological solids e.g., microorganisms from food waste. Subsequently, further investigation into the total suspended solids (TSS) in various FWD effluents should be cross-referenced with phosphorous generation in respective effluents. However, this was deemed impractical given funding and time constraints for this study.

As shown in Figure 5.5, the addition of samples from all food groups led to an overall increase in phosphorous concentration. The addition of dairy products led to the greatest increase in phosphorous concentration (1,029.63%). Fruits led to the smallest increase in phosphorous concentration (100.86%). However, the number of samples tested from the Dairy Group was relatively small compared to the Fruit Group. More food products should be tested to affirm the discrepancies observed in Figure 5.5. Furthermore, a 1,029% increase in phosphorous concentration could yield very adverse consequences on the cost of treatment at a WWTP.

Food products from the Dairy Group are ideal for further phosphorous testing. Only four dairy products were processed. The standard deviation between phosphorous concentrations within this group was greater than any group tested (Figure 5.6). Increasing the number of dairy samples tested could potentially bring down the standard deviation between observed samples.

6. CONCLUSIONS

Diversion of organic waste is a means of reducing LFG emissions and preserving valuable volume within landfills. The benefit of organic waste diversion is not only limited to a reduction in the amount of methane generated in landfills. By diverting organic waste from a landfill, the emission of LFG will also slow down and extend the travel time though the soil cover, which will decrease methane emission from the landfill further. The degree of settling will also be minimized due to the low biodegradability of waste entering the landfill. The diversion of the biodegradable fraction also increases compaction of MSW at landfills and in some previous cases reduced the leachate production by 80 - 90% (Smith et al. 1997).

In this study several significant trends were noticed in the results for COD, nitrate, and phosphorous testing of the FWD effluent. For COD and nitrate testing, foods from the Grains

Group and the Dairy Group caused the greatest concentration increases. It should be noted, however, some foods within the Grains Group caused an observed decrease in concentration in nitrate tests. Further study should be conducted to verify these results. Lastly, foods from the

Dairy Group caused a significantly higher increase in phosphorous than foods from any other group. The Dairy Group was the smallest group tested. Further testing of Dairy Group foods should be conducted to help distinguish which dairy products have the greatest impact on phosphorous in FWD effluent.

The results of this study will give insights into future planning efforts for organic waste management. It was found the Grains Group showed the highest deviation for COD testing. The

Dairy Group showed the highest deviation for both nitrate and phosphorous testing. In future studies these respective groups should be examined closer to better assess which foods are causing this deviation and why. This will help increase the efficiency of FWDs and allow the public to utilize them with minimal impact on effluent.

This should be considered a preliminary study report. This report primarily focuses on the impact of food waste disposer utilization and subsequent fluctuations in COD, nitrate, and phosphorous. Alternative methods for food waste diversion were considered in this report i.e., landfilling & incineration, and composting. However, a more thorough analysis is required in order to consider the wider range of environmental impacts associated with all of the organic food waste remediation. This is the only way to develop a truly accurate comparison between food waste diversion alternatives.

47

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