Inline Process Measurement: Sampling, Instrumentation, and Data Analysis Many people assume that inline chemical analysis instrumentation is a black box that can be installed and then forgotten. In reality, all of the usual laboratory analysis issues also apply to ‘magic’ black boxes. This half-day course is presented in three sections: sampling, instrumentation and data analysis for inline measurements. 1. Inline Sampling Systems Presented by Duane Rowan, Canadian Sales & Marketing Manager for Jiskoot Quality Systems. Cameron Canada Corporation, Edmonton. The analytical market for hydrocarbon liquids seems to be moving away from the spot sample, and more toward inline analytics and automated sampling. Why do we sample and what are the business drivers for the sampling? A truly useful sample must be homogeneous, proportionally representative of the whole and repeatable. The sample must remain unaltered until testing is completed, which often means it needs to be protected to maintain its integrity. There are five main steps in the custody transfer sampling process. You must take a good look at all of the steps to ensure you are choosing the correct sampling system for the application. 1. 2. 3. 4. 5. Pipeline Conditions – what are the characteristics of the fluid inside? Is it homogenous? Sample Extraction – How do I get the sample out of the line? Sample Collection - How much sample do I need for the analyses required? Sample Handling and remixing - How am I going to move the sample from physical point of sample to point of analysis? Sample Analysis - What question are we trying to answer? How do I know my system is working correctly? 2. Introduction to inline measurement systems Presented by Ken Schmidt, PhD FCIC PChem, President, Wilson Analytical Services Inc, Sherwood Park, AB. This presentation will provide a high-level overview of the inline chemical analysis systems available, including the following: 1. 2. 3. 4. 5. 6. 7. 8. Self-cleaning / calibrating pH systems Raman systems NIR / IR systems Mass Spec systems Titration and uv/vis systems Emission monitoring systems GC systems XRD / XRF systems 3. Introduction to the use of chemometrics for inline measurement systems Presented by Paulina de la Mata, PhD, Research Associate, Department of Chemistry, University of Alberta. Inline process measurement systems that are based on chemical analysis can be divided into three parts. There is the “hardware” that takes and analyzes the sample, there is the “software” that runs the hardware 1 to make sure that it functions properly, and then there is the “wetware” that converts the data into something useful for decision making. This “wetware” may be thought of as an advanced algorithm that extracts process control data out of the analytical measurements obtained by the hardware of the system. Since analyte concentrations and trending information are often not obvious from the data obtained, statistical processes tuned to chemical analyses are used to create an “expert system” that pulls useful information out of the measurements. This protocol is known as chemometrics, which mixes mathematical and statistical techniques with chemical knowledge to evaluate analytical measurements for the design and control of production systems. Chemometrics has been used in numerous fields for over 40 years, both in and out of the laboratory, and has provided answers to diverse analytical questions in agriculture, food processing, mining, manufacturing and petroleum refining. This presentation will introduce chemometrics and its applications: 1. 2 3. 4. What is chemometrics and why it is important Types of models Importance of variable selection Examples from the lab and from process control Presenter Biographies 1. Inline Sampling Systems Duane Rowan, Canadian Sales & Marketing Manager for Jiskoot Quality Systems. Cameron Canada Corporation, Edmonton. Duane Rowan is the Canadian Sales and Marketing Manager for Jiskoot Quality Systems, which is the sampling and blending group within the Measurement Systems Division at Cameron Canada Corporation. Duane started on the production side of the oil and gas industry over 20 years ago. He started working in operations and production in the oil and gas fields south of Drayton Valley in 1994. In 2007 he left the production side of the industry and went to work as the Canadian Product Line Manager of HMI/Optimization Software and Engineering Software for eProd Solutions, which is the optimization arm for Weatherford’s Artificial Lift Group. From there he went to work as the Technical Sales and Service Manager for Lufkin Automation, looking after automation service group and was responsible for all technical sales and training for the Canadian arm of the company. He then was responsible for business development for a small engineering firm that specialized in optimization, automation and communications systems for reciprocating rod pumping. In 2012 Duane joined Cameron as an account manager within the Measurement Systems Group, and then moved into the role as Sales & Marketing Manager in the fall of 2013. Duane has an extensive knowledge and experience with business development, artificial lift systems (reciprocating rod pumping system, PCP, ESP and Plunger Lift), pipelines, oil and gas processing facilities, compression, instrumentation, measurement, automation and communications. He is a member of Society of Petroleum Engineers, ISA, and the Canadian Heavy Oil Association. 2. Introduction to inline measurement systems Ken Schmidt, PhD FCIC PChem, President, Wilson Analytical, Sherwood Park, AB Ken Schmidt is Professional Chemist based out of Fort Saskatchewan, Alberta. He is the President of Wilson Analytical Services Inc, a chemical analysis and analytical instrumentation company serving the oilfield industry. Prior to co-founding Wilson, Ken spent fifteen years in industry working on high-tech 2 ceramics production, CVD coatings, sulphur chemistry, and industrial analytical development and implementation. He also worked on joint industry/university/government projects in synchrotron science (the Canadian Light Source) and in nanotechnology. He holds a PhD in Inorganic Chemistry from the University of Calgary, and a Combined Honours BSc in Chemistry/Biochemistry from McMaster University. He served for 7 years on the board of the Association of the Chemical Profession of Alberta (ACPA), and for three years on the national Canadian Society for Chemistry (CSC) board. He has also been on the executive committee of the either the Calgary or the Edmonton Sections of the Chemical Institute of Canada (CIC) for over 25 years, and served as the Chair of the Edmonton Section in 2004, and again in 2009. He received the Frank W. Bachelor Award for Service to the Chemical Profession from the ACPA in 2009, and was elected as a Fellow of the CIC in 2011. He is the author or co-author of over 50 scientific publications and presentations, and has co-organized (and occasionally presented at) over 30 technical workshops or short courses. He has also been involved in many outreach activities over the years aimed at highlighting the wonders of chemistry to students and the general public. 3. Introduction to the use of chemometrics for inline measurement systems Paulina de la Mata, PhD, Research Associate, Department of Chemistry, University of Alberta Paulina de la Mata is Analytical Chemist working for The Metabolomics Innovation Centre (TMIC), in addition to being a primary research assistant / postdoctoral fellow in Dr. Harynuk’s group in the Department of Chemistry at the Univeristy of Alberta. She works with TMIC clients in the design of studies and experiments, developing and optimizing analytical methods, running samples, maintaining the instruments, and processing the data using a variety of statistical tools. Her current research interests include chemometrics, multiway analysis, exploratory analysis, MATLAB programming, and developing, testing and adapting new metabolomics methods to GC×GC-TOFMS/FID GC-MS/MS. She has been working for several years developing chemometric tools and exploring the capabilities and limitations of multidimensional gas chromatography for metabolomic and other analyses. She has a diverse work history including working in Spain and Denmark with HPLC-CAD and FTIR data with chemometrics to obtain models to distinguish adulterations in olive oils. She has also been a cosmetics and health care buyer for Comercial Mexicana (retail store) in Mexico. Paulina de la Mata received a Bachelor's degree in Chemistry in 2002 and an MBA in 2004 from Universidad de las Americas in Puebla, México. She obtained a Masters degree in 2007 and a Ph.D. in Chemistry in 2011 from the University of Granada, Spain. Since 2011 she has been employed by the University of Alberta, Canada at the Department of Chemistry, as a research associate. 3