Standard Operating Procedure Settlement Class: Strong Corrosive (Acid) HCl, HBr, HNO3, H2SO4, HF, HClO4 Print a copy and insert into your Laboratory Safety Manual and Chemical Hygiene Plan. Department: Chemistry Date SOP was written: Date SOP was approved by PI/lab supervisor: Principal Investigator: Internal Lab Safety Coordinator/Lab Manager: Lab Phone: 12/5/2012 Office Phone: 510-643-6312 Emergency Contact: Richmond Sarpong, 626-644-2407 (Name and Phone Number) Location(s) covered by this SOP: 1/13/2013 Richmond Sarpong Rebecca Murphy 510-643-2485 Latimer Hall: 834, 836, 837, 838, 839, 842, 847, 849, 907 (Building/Room Number) Type of SOP: Process Hazardous Chemical Hazardous Class Purpose This is a chemical class SOP. Some uses of the chemicals in this class require specific SOPs. Chemical-specific SDSs and all relevant SOPs must be reviewed prior to use of any chemical in this class. The following strong acids are listed in the Settlement Agreement: Chemical Name Formula Hydrobromic acid HBr Nitric acid HNO3 Hydrofluoric acid HF CAS# Chemical Name/Formula 10035-10-6 Hydrochloric acid HCl 7697-37-2 Sulfuric acid H2SO4 7664-39-3 Perchloric acid HClO4 CAS# 7647-01-0 7664-93-9 7601-90-3 Potential Hazards/Toxicity Corrosives – Strong Acids 1 SOP Template developed by The UC Center for Laboratory Safety Date: 1/2/2013 All acids in this class are highly corrosive chemicals. Inhalation may cause irritation to the respiratory tract with burning pain in the nose and throat, coughing, wheezing, shortness of breath, and pulmonary edema. Contact with skin causes burns and irritation. Eye contact causes burns, irritation, and may cause blindness. Ingestion may cause permanent damage to the digestive tract. Additional notes on chemical-specific hazards: Hydrobromic acid: strong eye irritant and lachrymator – do not use outside the hood Hydrochloric acid: strong eye irritant and lachrymator – do not use outside the hood Hydrofluoric acid: causes severe burns that may not be immediately painful or visible – symptoms may be delayed 8 hours or longer – any skin exposure requires treatment with calcium gluconate – chemical-specific SOP required Nitric acid – strong oxidizer – do not store with organics Perchloric acid – strong oxidizer (Settlement Class list) – chemical-specific SOP required Sulfuric acid – water reactive; California Proposition 65: strong inorganic acid mists containing sulfuric acid are listed as carcinogenic. Engineering Controls NOTE: Lab-specific information on engineering controls may be included in the Protocol/Procedure section. Work with strong acids should be conducted in a fume hood unless other controls are designated in the lab-specific Protocol/Procedure section. Sash height should be kept low to avoid escaping fumes and provide a physical barrier. First Aid Procedures (not for hydrofluoric acid) Personal Protective Equipment (PPE) NOTE: Lab-specific information on PPE selection may be included in the Protocol/Procedure section. Respiratory protection NOTE: Lab personnel intending to use/wear a respirator mask must be trained and fittested by EH&S. This is a regulatory requirement. Respirators should be used only under any of the following circumstances: As a last line of defense (i.e., after engineering and administrative controls have been exhausted). Corrosives – Strong Acids 2 SOP Template developed by The UC Center for Laboratory Safety Date: 1/2/2013 When Permissible Exposure Limit (PEL) has exceeded or when there is a possibility that PEL will be exceeded. Regulations require the use of a respirator. An employer requires the use of a respirator. There is potential for harmful exposure due to an atmospheric contaminant (in the absence of PEL) As PPE in the event of a chemical spill clean-up process Hand Protection Handle with gloves. Gloves must be inspected prior to use. Use proper glove removal technique (without touching glove's outer surface) to avoid skin contact with this product. Dispose of contaminated gloves after use in accordance with applicable laws and good laboratory practices. Wash and dry hands. NOTE: Lab-specific and chemical-specific information on glove selection may be included in the Protocol/Procedure section. Refer to glove selection from the link below: For glove selection, go to: http://ehs.berkeley.edu/hs/63-laboratory-safety/94-gloveselection-and-usage.html Eye Protection Tightly fitting safety goggles. Use face shield (8-inch minimum) when appropriate (not protected by fume hood sash for example). Use equipment for eye protection tested and approved under appropriate government standards such as NIOSH (US) or EN 166(EU) or ANSI Z87-1. Skin and Body Protection Long pants, closed-toed and closed-heeled shoes, cotton-based clothing/attire, and lab coat must be worn for protecting against chemical hazards. Use acid resistant apron when pouring concentrated acids. Hygiene Measures Handle in accordance with good industrial hygiene and safety practice. Wash hands before breaks and at the end of workday. Corrosives – Strong Acids 3 SOP Template developed by The UC Center for Laboratory Safety Date: 1/2/2013 First Aid Procedures (not for hydrofluoric acid) Notify supervisor and EH&S immediately. Follow up with a call to 510-642-9090 to report the incident. If inhaled Move person into fresh air. If not breathing, give artificial respiration. Immediately consult a physician. In case of skin contact Take off contaminated clothing immediately. Wash off with soap and plenty of water for 15 minutes. Take victim immediately to hospital. Consult a physician. In case of eye contact Rinse thoroughly with plenty of water using an eyewash station for at least 15 minutes, occasionally lifting the upper and lower eyelids. Get medical aid immediately. If swallowed Do not induce vomiting unless directed otherwise by the SDS. Never give anything by mouth to an unconscious person. Rinse mouth with water. Consult a physician. Special Handling and Storage Requirements NOTE: Lab-specific information on handling and storage may be included in the Protocol/Procedure section. Working alone Certain extremely hazardous operations should not be performed if the PI or Lab Safety Contact(s) are not present. Never work alone with extremely hazardous materials/operations. See the Protocol/Procedure section below for specific prohibitions (if any) on working alone. Precautions for safe handling Do not allow water to get into the container because of violent reaction. Do not get in eyes, on skin, or on clothing. Keep container tightly closed. Use only with adequate ventilation. Do not breathe spray or mist. Do not use with metal spatula or other metal items. Inform laundry personnel of contaminant's hazards. When diluting acids, always add acid (slowly) to cooled water. Never add water to acid. Strong acids may react with some metals to produce hydrogen gas, which is flammable and potentially explosive. Strong acids that are also oxidizers may react violently with organic compounds. Corrosives – Strong Acids 4 SOP Template developed by The UC Center for Laboratory Safety Date: 1/2/2013 Conditions for safe storage Do not store near combustible materials. Keep container closed when not in use. Store in a cool, dry, well-ventilated area away from incompatible substances. Do not store near alkaline substances. Store protected from moisture. Strong acids should be stored in isolation from all other chemicals in an approved acid or corrosives safety cabinet. Containers should be stored in secondary plastic trays. Strong acids may be incompatible with metals, oxidizing agents, reducing agents, bases, acrylonitrile, chlorates, finely powdered metals, nitrates, perchlorates, permanganates, epichlorohydrin, aniline, carbides, fulminates, picrates, organic materials, flammable liquids. This list is representative and may not be comprehensive. Spill and Accident Procedure Chemical Spill Dial 911 Spill – Assess the extent of danger. Help contaminated or injured persons. Evacuate the spill area. Avoid breathing vapors. If possible, confine the spill to a small area using a spill kit or absorbent material. Keep others from entering contaminated area (e.g., use caution tape, barriers, etc.). Small (<1 L) – If you have training, you may assist in the clean-up effort. Use appropriate personal protective equipment and clean-up material for chemical spilled. Double bag spill waste in clear plastic bags, label and take to the next chemical waste pick-up. Large (>1 L) – Dial 911 and 510-642-9090 for assistance. Chemical Spill on Body or Clothes – Remove clothing and rinse body thoroughly in emergency shower for at least 15 minutes. Seek medical attention. Notify supervisor and EH&S immediately. Follow up with a call to 510-642-9090 to report the incident. Chemical Splash Into Eyes – Immediately rinse eyeball and inner surface of eyelid with water from the emergency eyewash station for 15 minutes by forcibly holding the eye open. Seek medical attention. Notify supervisor and EH&S immediately. Follow up with a call to 510-642-9090 to report the incident. Corrosives – Strong Acids 5 SOP Template developed by The UC Center for Laboratory Safety Date: 1/2/2013 Medical Emergency Dial 911 Life Threatening Emergency, After Hours, Weekends And Holidays – Dial 911 or go to the nearest emergency room. Note: All serious injuries must be reported to EH&S within 8 hours. Follow up with a call to 510-642-9090 to report the incident. Non-Life Threatening Emergency – Go to the Occupational Health Facility (Tang Health Center). After hours go to the nearest emergency room. Note: All serious injuries must be reported to EH&S within 8 hours. Follow up with a call to 510-642-9090 to report the incident. Needle stick/puncture exposure (as applicable to chemical handling procedure) – Wash the affected area with antiseptic soap and warm water for 15 minutes. For mucous membrane exposure, flush the affected area for 15 minutes using an eyewash station. Go to the Occupational Health Facility (Tang Health Center). After hours go to the nearest emergency room. Note: All needle stick/puncture exposures must be reported to EH&S within 8 hours. Follow up with a call to 510-642-9090 to report the incident. Decontamination/Waste Disposal Procedure NOTE: Lab-specific information on decontamination/waste disposal may be included in the Protocol/Procedure section. Wearing proper PPE, please decontaminate equipment and bench tops using soap and water. Please dispose of the spent acids and disposables contaminated with acids as hazardous waste. General hazardous waste disposal guidelines: Label Waste Strong acid waste should be placed in a chemically compatible container with a sealed lid and clearly labeled. Label all containers with the label provided at http://ehs.berkeley.edu/hm/279-new-hazardous-waste-program-hwp.html. See the EH&S Fact Sheet, “Hazardous Waste Management” for general instructions on procedures for disposing of hazardous waste. Dispose of Waste Dispose of regularly generated chemical waste within 6 months Call EH&S for questions Safety Data Sheet (SDS) Location SDS can be accessed online at http://ucmsds.com Corrosives – Strong Acids 6 SOP Template developed by The UC Center for Laboratory Safety Date: 1/2/2013 Documentation of Training (signature of all users is required) Prior to conducting any work with Strong Acids, designated personnel must provide training to his/her laboratory personnel specific to the hazards involved in working with the substance(s), work area decontamination, and emergency procedures. The Principal Investigator must provide his/her laboratory personnel with a copy of this SOP and a copy of the SDS provided by the manufacturer. I have read and understand the content of this SOP: Name Signature Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Click here to enter text. Corrosives – Strong Acids 7 SOP Template developed by The UC Center for Laboratory Safety Initials Identification Date Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Click here to enter a date. Date: 1/2/2013