e-Waste Hazardous Waste Nightmare Bill Bardin MANE 6960 – Solid and Hazardous Waste Prevention and Control Engineering Professor Gutierrez-Miravete RPI - Hartford Spring 2014 Table of Contents Abstract ........................................................................................................................... 3 Introduction ..................................................................................................................... 3 Background ...................................................................................................................... 5 What happens to our “recycled” e-waste? .......................................................................... 5 What are regulators doing about the problem? ................................................................... 8 A “Bottle Deposit” for your iPhone and GoPro? ............................................................... 9 Conclusion ..................................................................................................................... 10 Bibliography ................................................................................................................... 13 2 Thesis Most electronic devices produced today have an expected functional life of 1 – 3 years, after which they are disposed of or squirreled away in basements, drawers, and closets because “they have value”. This mountain of waste is expected to continue growing at 8% per year, indefinitely. Abstract Electronic equipment and “must have” gadgets is the fastest growing waste stream in many countries. For many, electronics are an essential part of modern life; cell phones, laptops, GPS, digital cameras, game consoles, networking equipment, industrial process controllers, TVs and a growing number of gadgets. Every year we buy new, updated equipment to support our, often perceived needs and wishes. In 2012, global sales of new equipment included 238.5 million televisions, 444.4 million computers and tablets, and 1.75 billion mobile phones.1 In many cases, electronic waste contains some very toxic substances, such as mercury, lead, cadmium, and beryllium. In general, the toxicity of the e-Waste increases with the age of the components. Mercury and PCB’s were commonly used before acceptable alternatives were developed. As older equipment is updated and replaced, especially from industrial sources that typically extend the service life of components to maximize economic returns, these “higher risk” components are introduced into the waste stream. When these wastes are incinerated as part of the normal municipal waste stream, they create additional toxins, such as dioxins and furans, which are considered to be extremely toxic to the environment in very small quantities. These toxic materials and others in electronics can cause cancer, and numerous other health issues if these wastes are not properly managed. With only 25 percent of our e-waste being recycled, what happens to the other 75 percent?2 What happens to the 25 percent that does get recycled? This paper will provide an analysis of the handling of e-waste, the human and environmental hazards and economics of the present system. An alternative plan will be presented that could provide an impetus to socially change the way our electronic products are marketed, sold, and more importantly, how they are kept out of the environment. Introduction The e-waste explosion is overwhelming the normal waste management systems. Some companies, Hewlett-Packard, for example have very aggressive recycling programs. HP has even received a consistently high “Green” rating from Greenpeace. The invention, and 1 2 (e-Stewards, 2013) (US EPA, 2012) 3 subsequent explosion of ink jet an laser jet printers on to the technology stage quickly evolved into a backlash from consumers who were faced with a growing mountain of spent ink and toner cartridges. HP recognized the problem and began accepting their cartridges for recycle. This early effort evolved into the HP Planet Partners program, which recycles an extensive array of HP products.3 Ink and toner cartridges are shredded and the metal and plastic components are recycled. Residual ink and other non-recyclables are used to generate energy or properly disposed of. Hewlett-Packard is but one of the many responsible electronics manufacturers who conduct programs similar to this. Nokia, Acer, Dell, Apple, and Samsung are some of the companies that are highly rated by Greenpeace for their responsible approach to their product stewardship.4 However, it’s only the major companies that are stepping up to properly manage their products and even then, they are not 100 percent effective in recycling all their products. People find it a lot easier, for example, to throw their HP printer and a few spent cartridges away with an old TV, a few game consoles, keyboards, mice, an old motor and some scrap wire in with their normal household waste. The best case in this situation would be the homeowner placing the e-Waste in with other recyclables from the home. At least there is a chance that they will be properly recycled. If the e-Waste is part of the normal municipal waste stream, there is a chance that some of it will be recovered if it is taken to an incinerator that pre-processes its waste stream. If the e-Waste ends up at a mass-burn incinerator, the only thing salvaged is the metal when it is extracted form the furnace bottoms. Recycling is as much a social issue as it is an economic or environmental one. We have evolved (?) from a society where everything had a value beyond its initial intent. During the “Great Depression”, items and materials were recycled repeatedly. Equipment, tools, and most products were built to last a long time. In today’s “modern society”, most consumer electronic products have a 1 – 3 year lifespan. We are also a society in which a large portion has a high level of disposable income. The desire to have the latest and greatest, the reality of Moore’s Law5 as it relates to electronics, luxury items becoming everyday “necessities”, all combine to create an industry that survives by making it’s most recent products obsolete as soon as possible. This glut of e-Waste is creating a social, economic and environmental morass that we may find it impossible to extricate ourselves from unless we are willing to act quickly and decisively. 3 (Hewlett-Packard, 2008) (Greenpeace, 2012) 5 (Intel, 2014) 4 4 Background The current mess created by the electronics explosion has led us to an explosion of e-Waste . Electronic waste, more commonly known as e-Waste, is electronics equipment that is not recycled properly. Computers, televisions, industrial electronics, cameras and cell phones are filled with highly toxic materials, like lead, mercury, cadmium beryllium, chromium, PVC, and brominated flame retardants, to name a few. Compounding the issue is the fact that much of our e-waste is recycled overseas using methods that do more harm than good. The amount of old electronics that are discarded every year is rapidly increasing. With lower prices, higher performance and rapidly changing technology, computers, phones and TVs now have very short life spans. Because of this technological boon, e-waste is the fastest growing type of trash in many countries. As electronics become a larger and larger part of the throw away culture in many of the world’s developed nations, the solutions to the problem have lagged far behind. In the U.S., there is very little regulation of e-waste. Currently less than 25% of U.S. e-Waste is recovered for recycling - just 10% of PCs and 14% of TVs6. The advance of electronic technology is evident almost everywhere from required back-up cameras on automobiles to students with cell phones in grade school. With technology, the unimagined only a few years ago is now the norm. The biggest explosion has come in the area of television. Gone are the bulky cathode ray tubes, replaced with sleek, thin, highresolution LED displays. The cathode ray tube televisions that were relegated to basements and bedrooms are now being disposed of, replaced by the sleek, modern LED and OLED TV’s. The replacement of computer screens with flat panel displays introduces another large amount of e-Waste into the stream. The high level of toxic materials in the CRT’s is bound to end up in landfills in countries with little or no environmental regulation. A large portion of the 25% that is recycled in the U.S. is often exported to Asia and Africa for recycling just because the economics are more favorable. Recycling in these countries can pose a significant health risk for people who process the equipment. In addition to the health hazards, the environmental impact can be staggering. Even the European Union, which has very tight e-Waste regulations, recycles less than 50 % and much of that ends up in Africa and Asia. What happens to our “recycled” e-waste? What happens to the 25 percent? Where does the 75 percent go? Is this the right, socially 6 (ICF International, 2011) 5 acceptable, approach? In the United States, just over half of the states have laws on disposal and recycling of electronics. The United States, one of the largest consumers of electronics, has been very slow to adopt rules regarding the handling of e-Waste. As a result, a large portion of our e-Waste finds it’s way to third world countries like India, China. As you can see from Figure 17, there are no shortages of locations that are willing to take e-Waste from countries all over the world. Not shown in Figure 1 are similar sites in Africa with Ghana and Nigeria being the prime receivers of e-Waste. Of course, the best way to handle unneeded or obsolete electronics is to reuse them. Often, “used” electronics have not reached their complete service life. Many organizations are willing to give them a new life, and keep them out of the recycle system for an additional period. Barring reuse, the next desirable course of action is recycling at an approved, regulated facility. In many EU states for example, plastics from e-waste are not recycled to avoid brominated furans and dioxins being released into the atmosphere8. Figure 1 e-Waste, modern day world traveler. On March 22, 1989, the Basel Convention on the Control of Transboundary Movements of Hazardous Wastes and their Disposal was adopted in response to the dumping of hazardous wastes in Africa and other developing nations9. The primary objective of the Basel Convention is to protect human health and the environment against the adverse effects of hazardous wastes. 7 (Greenpeace, 2014) (Greenpeace, 2014) 9 (Basel Convention, 2011) 8 6 In spite of the tenants of the Basel Convention, hazardous e-Waste continues to flow from the world’s high tech countries to countries in Africa and Asia as well as India. Although legislation exists to prevent illegal disposal of e-Waste, equipment is shipped as used electric and electronic equipment. It then finds its way out of the country bound for developing nations. Vast amounts of electronic materials end up in developing nations such as Nigeria, which, despite having a population of 155 million people, does not have a licensed landfill10. Figure 2 shows discarded computer monitors in Ghana. Children commonly scavenge the dumps looking for scraps of metal or anything of value. The toxic nature of e-Waste dumps places their health in jeopardy. Figure 3 shows a child laborer in a Nigerian e-Waste dump11. Figure 2 Discarded computer monitors in Ghana. This is not an isolated problem. Waste dumps like this are prevalent in many developing nations and the problem is only growing. Workers in these e-Waste dumps are routinely exposed to high levels of known toxins like lead, cadmium, mercury, hexavalent chromium (chromium 6), PVC, brominated flame retardants. Most of the workers will suffer the longterm chronic toxicity effects from handling many of these components. Toxins from these operations threaten the air they breathe, the water they drink and the food they eat. It is likely that these effects will be seen for generations to come because of the unhealthy levels of these toxic chemicals in the environment. The amount of electronics that organizations and people use is growing. At the same time, the life of equipment is getting shorter. This is creating a worldwide explosion of electronic waste. We throw away millions of tons of electronic equipment Figure 3 Worker in a Nigerian e-Waste dump. worldwide each year. 10 11 (Metcalfe, 2011) (Hanft, 2013) 7 The dumping of electronic waste not only creates health issues and pollution, it also leads to the loss of valuable materials furthering the environmental damage as we explore and extract more from the earth. It is obvious to anyone who gives even a cursory exam of the e-Waste situation that something must be done to protect both the people in these developing nations and the environment as well. What are regulators doing about the problem? In the United States, the job or regulating e-Waste falls to the Environmental Protection Agency (EPA). Under current EPA regulations, only cathode ray tubes (CRT’s) are banned from export. This is due to their high lead content. All other electronics can be exported with minimal restrictions. Countries that have ratified the Basel Convention total 172. The United States, the world’s biggest e-Waste producer, has not ratified the Basel Convention resulting in the continued, unrestricted flow of electronics overseas for disposal12. The lack of comprehensive eWaste disposal laws among the states is compounding the problem and allowing eWaste to be freely shipped overseas13. Figure 4 shows the current state-by-state eWaste regulations. As one would suspect, California leads the nation in e-Waste recycling. California has imposed a fee on the sale of electronic devices. This fee is used to offset some of the costs associated Figure 4 State by state e-Waste regulations. with an e-Waste recycling program. The fee is based on the size of the display and currently ranges from three to five dollars 14. At the other end of the spectrum, fourteen states have no electronic recycling laws at all. The European Union has taken a two-pronged approach to the issue. First, they have banned the use of a number of toxic substances used in the manufacture of electronic devices. Second, they require the manufacturers of electronic devices to take them back at the end of their life as well as cover the costs associated with refurbishment or recycling. In spite of the EU’s efforts, it is estimated that less than 40% of the total e-Waste was collected 12 (Bennion, 2011) (Sustainable Electronics Initiative) 14 (California State Board of Equalization, 2014) 13 8 with the balance being sent to processing facilities outside Europe15. There are a number of reputable e-Waste recyclers in the United States and Europe but the shipments to developing nations continue. The lax laws allow the shipment of waste under the guise of donations or “for repair or refurbishment”. Clearly, this problem requires major social and political commitments from all concerned parties. A “Bottle Deposit” for your iPhone and GoPro? Is a “deposit” on electronic devices a viable method of keeping them out of the municipal waste stream? Vermont has passed a law that bans recyclables from landfills beginning in 2015.16 In order for this ban to be effective there needs to be a simple method of recycling used electronics. For example, each town in Connecticut is required to provide a facility for recycling waste electronic items. This makes recycling of electronics a purely social responsibility. At this point, CT-DEEP does not prohibit the exporting of electronic waste to overseas locations17. It has been 43 years since the first “bottle bill” became law in Oregon in 1971. By 1986, ten states had deposits on bottles in one form or another. These ten states covered twenty-five percent of the US population. Although states with bottle laws reported a reduction of beverage container litter ranging from 70 to 83 percent, and a reduction in total litter ranging from 30 to 47 percent after implementation of the bottle bill, the number of states with bottle bills remains at ten in 201418. Michigan, which has the highest deposit at $0.10 per container, claims a return rate of 97%19. New York, with a $0.05 deposit per container, reports a 70% return rate. Non-deposit states report that only about 38% of the cans and bottles in circulation are recycled20. It is evident from some statistics that bottle deposit programs significantly improve the recycle rate. The deposit system creates a necessarily controlled system for handling recycled bottles and cans. In a typical bottle deposit program, distributors charge the 5 or 10-cent deposit per can or bottle to stores, which then charge consumers that amount. When the consumers return the empty bottles and cans to the store, they receive their deposit back. Stores get their 5 or 10cent deposit, plus a 2-cent-per-container handling fee, when they return the bottles and cans either to the distributor. In addition to unclaimed deposits, distributors also get to keep money earned from selling bottles and cans to recycling companies, which often prefer material collected from redemption systems over curbside pickup because it tends to be mixed with fewer non-recyclables. 15 (United Nations University, 2013) (Herrick, 2014) 17 (State of Connecticut Department of Energy & Environmental Protection, 2014) 18 (Bottle Bill Resource Guide, 2013) 19 (Eggert, 2008) 20 (Marszalek, 2009) 16 9 Opponents of bottle deposit laws cite added costs for stores that are not included in the economic models. Stores need additional people and equipment to handle the volume of recyclables. Additional space is required for storage of returned containers. Many stores employ on-site reverse vending machines that shred plastic and aluminum containers and break the glass ones to conserve space. These machines are cost prohibitive for many smaller operations and are another cost for larger supermarkets. As result of standard labeling and a fluid distribution system, it is possible for consumers to collect the $0.10 Michigan deposit on containers purchased, for example, on Ohio. States with deposit programs loose millions in illegal refund schemes and end up spending millions to prosecute the scammers. Michigan reports losses in excess of $10 million per year, California over $11 million21. Complicating the equation, states with deposit laws are eying the unclaimed deposits and legislating ways to turn that into another revenue stream. New York estimates that this would add over $100 million dollars to the states environmental protection fund22. Recycling used electronics under a similar system would require significantly more resources than bottles and cans but would it work? Conclusion Deposits work for bottles? Will they work for other things? Over 98 percent of the very pedestrian, lead-acid automotive batteries are recycled with only a 5-dollar exchange fee23. There is no single answer that will solve the e-Waste problem. While the European Union’s approach where manufacturers are responsible for establishing separate end-of-life collection and recycling programs provides a clear roadmap to handling and disposal of e-Waste, it still depends largely on the commitment of consumers who must make the effort of delivering the equipment to recycling stations. Since the manufacturers are responsible for the ultimate final disposition of their equipment, it is important for them to make the return process as user friendly as possible. The additional costs for these programs would ultimately be passed on to the consumer in higher prices. With these prices incorporated into the product cost, the consumer is less aware of the true cost of disposal. Were consumers aware of the financial impact of properly recycling and disposing of e-Waste some would be more inclined to properly recycle the items and a few would be inclined to push for a more inclusive cradle to cradle approach to manufacturing. Cradle to cradle being defined as utilizing all the components from the initial product to produce subsequent 21 (Eggert, 2008) (Marszalek, 2009) 23 (Battery Council International, 2013) 22 10 products. It is important to understand that part of the EU’s program requires manufacturers to reduce and ultimately eliminate the use of heavy metals and other toxic ingredients in these products. The EU law also assigns responsibility for “historic” waste made before the rules came into force, based on producers’ current market shares. This “Love Canal” approach is sure to increase product costs as improperly handled waste is “discovered” and “potentially responsible parties” are identified and tapped for theoretically massive cleanup costs. If we take the approach of imposing a deposit on electronic devices at the point of sale, similar to the bottle deposit laws mentioned above, we are creating an incentive for the consumer to recycle them. As noted, California has a basic program that collects fees on a small number of electronic products at the point of sale. The California program however can be vied as more of a tax than a deposit since the funds collected go directly to fund electronics recycling programs. A fee more akin to oil and tire recycling fees imposed at auto service centers. The California program does little to incentivize the consumer to recycle but does at least provide a small, visible line item cost at the point of sale that may help remind the consumer to recycle the product. As shown in the data from the states that have bottle deposit laws, placing a dollar value on an item for the purpose of recycling, does increase the recycle rate, not only of the specific product but of all recyclables in general. These deposits also create a secondary market for a product many people consider disposable. All one has to do is look around the parking lot after a large sporting event. There are nickels and dimes lying on the ground everywhere in the form of cans and bottles. The consumer in this case has consciously decided that it is not worth the effort to return these containers for a cash reward, either the monetary value is not sufficient or there is peer pressure not to do so. Inconsistencies in the law would also impose confusion on the system. Being able to recycle a cell phone in California for more than in Arizona would create an illegal underground economy that would create an imbalance where California would be paying out significantly more than they were taking in and Arizona would have a surplus. As we have seen in the bottle deposit example, people are willing, on a large scale, to exploit opportunities when their state has no deposit law and there is one in an adjacent state. Deposit programs need to be uniform from state to state to avoid dumping in higher priced states. Since no states have adopted bottle deposit laws in the past 27 years, it is unlikely that individual states could come together to set up a comprehensive e-Deposit program. Unfortunately, this would necessitate a program implemented and administered by the federal government. Although there is a strong public resistance to adopting environmental programs from Europe, ratifying the Basel Convention would be a good start. 11 In one form or another, people need to be personally invested in the environmental and social issues that are affecting our world. While there will always be people who simply do not believe in recycling and have a limited concern for the environment outside their own sphere, overall environmental awareness is improving, but not as fast as our problems. Asking people to recycle be cognizant of the environment and the social ills our policies are creating will only carry us so far. Social responsibility will extend only so far. People need to look at the entire cradle to cradle costs and be ready to adopt, and pay for, these additional costs and accept them as the right thing to do. Companies need to make sustainability a major selling point, not just the low prices of their products. They need to garner social credibility by moving these programs to the forefront of their marketing programs. Education of the public is critical. Placing the responsibility for proper use and disposal of a product on the company is not the answer. People can’t be expected to employ common sense or social responsibility at the level needed to address this problem. The company should provide every reasonable opportunity for the consumer to do the right thing. A company can’t be held responsible if an individual decides to dump their oil down the drain or throw a box of mercury switches in the garbage that ends up in a landfill. How many people continue to use plastic bags even though they have numerous reusable bags, often provided free from the stores where they regularly shop? I believe that we need to aggressively be taking steps now to address the problem of eWaste. Ratify the Basel Convention, it provides a good framework to build on. I think deposits on electronics, on a countrywide level are critical. I would propose a 1 percent deposit on all electronics sold at the consumer level based on the manufacturers suggested retail price. This would generate over 2.0 billion dollars worth of incentive to consumers24. In addition, I would impose an electronics tax to fund increased enforcement of illegal overseas shipments of electronics for “donation or refurbishment”. Even the common “Free” cell phone would be subject to deposits and taxes at the same rates. We are a disposable society and it’s getting worse. It used to be that you buy something, it breaks, and you get it fixed. However, that’s not how it works anymore. Now when something breaks you throw it away and get a new one. Until we put a realistic, consumer cost on our cradle to cradle disposability, it will continue unchecked. 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