Revision 1.1 - January 2002 Are you aware of what SAMSA and the various Regulations require of you? The various Acts and regulations place the onus on the owner and in some cases the master as well, to ENSURE that the vessel and the crew comply with the requirements of the regulations at all times. The SAMSA surveyors do NOT replace the owners and crew in matters of safety and their main function is to ensure that the owner, master and crew are in fact making reasonable efforts to apply regulations and maintain safety standards. To assist vessel owner/owners representative to manage safety aboard and to demonstrate that management is playing its part, the following checklist has been compiled for your assistance and guidance. (Please note that it is not a complete list but covers the main issues.) THE SURVEYOR WILL REQUEST A COMPLETED FORM FROM THE OWNER/OWNERS REPRESENTATIVE BEFORE, OR AT THE VERY LATEST, AT THE SURVEY! Failure to do so is understood to mean that management has not applied themselves to safety management unless they are able to produce a similar initiative on their part, and the surveyor has been instructed to terminate the audit/survey. Owner/Owners Representative Declaration: I, owner/ responsible person of the vessel ............................................ have read and completed this checklist in preparation for the vessels Local General Safety Survey. Signature Date CLASS IX & IXA Class IX - A tug, tender, lighter, dredger, barge or hopper which is employed at a port in the Republic and proceeds to sea for not more than 10 miles from the entrance of such port. Class IXA - A tug, tender, lighter, dredger, barge or hopper which is employed at a port in the Republic and does not proceed to sea. LOCAL GENERAL SAFETY SURVEY IMPORTANT NOTICE - SAFE ACCESS 19 OWNERS/ OPERATORS ARE ADVISED THAT SAMSA REGARDS THE NON-PROVISION OF SAFE ACCESS TO VESSELS IN A SERIOUS LIGHT. THIS REQUIREMENT IS FOR ALL PERSONS REQUIRING ACCESS TO VESSELS (NOT JUST SURVEYORS).SAMSA SURVEYORS WILL ISSUE A “PROHIBITION ORDER”, REQUIRING THAT ALL WORK ON BOARD BE HALTED UNTIL ACCESS IS PROVIDED TO THE SATISFACTION OF THE SURVEYOR, IF THE NON-PROVISION OF A SAFE ACCESS IS NOTED AT ANY TIME. 1. DOCUMENTATION CHECK ITEM CERTIFICATE OF REGISTRY NOTES The original Certificate of Registry must be on board. The information on the certificate must be correct. (MSA Sect 13 & 15) PREVIOUS LGSC & MANNING CERT’s (MSA Sect 73 & 194) The surveyor may want to sight the certificates of competency, so have them aboard. The vessel’s current LGSC (original copy) must be prominently displayed on board. I.O.P.P CERTIFICATE Vessels of over 400 Gross Register Tons (GT) require an International Oil Pollution Prevention Certificate. (MARPOL Annex 1 Reg 4) OIL RECORD BOOK (MARPOL Annex 1 Reg 20) S.O.P.E.P MANUAL (MARPOL Annex 1 Reg 26) HULL CERTIFICATE Vessels over 400 GT must maintain an oil record book. Part I of the book must be correctly filled in and up to date. Entries must be made whenever bilges are pumped, fuel is transferred, bunkers are taken or slops are landed. Receipts for slops landed must be kept. Vessels over 400 GT must have a SHIPBOARD OIL POLLUTION EMERGENCY PLAN on board which has been approved by SAMSA. - The plan must have been read and signed by at least one of the ships officers. - The oil pollution equipment listed in the plan must be on board and may be sighted by the surveyor. - The plans as listed in the manual must be kept with the manual and be up to date. - The contact numbers must be correct and up to date. A valid “DRY DOCKING CERTIFICATE” must be on board. (Const Reg 193) LOAD LINE CERTIFICATE Vessels with a registered length of over 14 metres require a Local Load Line or Local Load Line Exemption certificate. (MSA Sect 204 to 207) RADIO CERTIFICATE (MSA Sect 190) STABILITY BOOK (MSA Sect 226) (S of N reg 7) COMPASS DEVIATION CARD/BOOK (MSA Sect 228 & S of N Reg 13 & 14) NAUTICAL CHARTS AND PUBLICATIONS These are carried out by I.C.A.S.A. on behalf of SAMSA. Please note that the Local General Safety Certificate may not be issued until I.C.A.S.A has reported that the condition of the installed radio equipment is satisfactory. A SAMSA approved stability book must be on board. Any special operating instructions must be posted in the wheelhouse and in the engine room, if appropriate. The validity of a deviation card is one year. A compass deviation book may be maintained in lieu of having the compass swung annually by a qualified compass adjuster. Charts for the area of operation are to be corrected and up to date. Local tide tables must be on board as well as a Mariners Hand book and International Code of Signals book on tugs of over 100 GT. 29 (S of N reg 15) LIFE RAFTS (LSA Reg 25) RESCUE BOAT (LSA Reg 31A, Annex 24) FIRE FIGHTING APPLIANCES (LSA Reg 118) GAS CERTIFICATE (Const Reg 159) MEDICAL & MEDICAL LOCKER (MSA Sect 101, 167 & 168) AIR RECEIVER(S) (Const Reg 179) ELECTRICAL (Const Reg 180) LIFTING APPLIANCES The annual inspection/service certificate needs to be on board and may be sighted by the surveyor. The annual inspection/service certificate needs to be on board and may be sighted by the surveyor. The survey may require that the launching and recovery of the rescue boat be demonstrated. The annual inspection/service certificate needs to be on board and may be sighted by the surveyor. Servicing of appliances must be carried out by a SAMSA approved “DOTFAS” station. If a gas stove is fitted, an annual service certificate must be on board and may be sighted by the surveyor. The surveyor may want to sight each crew members medical certificate. A current certificate of inspection (validity = 1 year) from a Doctor or Pharmacist on board as well as the Ship Captains Medical Book. If the Main Engines are air started, air receiver pressure test and relief valve service records must be held. Air receivers must be hydraulically pressure tested and safety valves overhauled every 4 years. Certification of any electrical testing carried out must be on board. An insulation test is to be carried out every 4 years (circuits > 50V). The resistance between all insulated circuits and earth may not be less than 100 000 ohms. (MOS Reg 17) All deck lifting appliances (Davits, cranes, etc) are to have valid load test certificates and be marked with their Safe Working Loads (SWL). OFFICIAL LOG BOOK On vessels over 100 GT a Log Book must be on board and have been correctly filled in with regard to occurrences on board (See sect 133 & (MSA Sect 182) 183 of the MSA). ARTICLES OF AGREEMENT (MSA - Required on vessels over 100 GT. Articles are correctly filled in and up to date. - A list of persons on board is to be maintained on vessel < 100 GT Sect 102 & LSA Reg 46) SHIP MANEUVERING DATA (M-Notice 18 of 1991) OCCUPATIONAL SAFETY (MOS Reg 3 &10) Required on vessels over 100 GT. Providing information on the vessel speed corresponding to Slow, Half and Full ahead and time elapsed and distance travelled to stop in the water when going from full ahead to full astern (“crash-stop”). - A copy of the Maritime Occupational Safety Regulations, 1994 must be on board. - One of the ships officers must be appointed (in writing!) as the safety officer. - A file or log book must be maintained containing recordings of safety meetings, checks of safety equipment and repairs or servicing of safety equipment. - A copy of the publication “Code of Safe Working Practices for Merchant seaman” published by Her Majesty’s stationary office (UK) and relevant Marine Notices must be on board. 2. DISTRESS SIGNALS CHECK ITEM FLARES NOTES Class IX 39 (LSA Reg 46) - 12 x Parachute or red star distress flares. To be stored in a watertight container. FLAGS - Flags N, C, W, V, Q. - To be kept in waterproof container with the distress signals. - Required on vessels over 100 GT. A ship and portable battery power source is required. (S of N Reg 54(3)) LIFE SAVING SIGNALS CARD (LSA Reg 46) SIGNALING LAMP (MSA Sect 229) GENERAL ALARM Means must be provided to warn members of the crew in an emergency In vessels over 30 metres in length, this should be in the form of a General Alarm operable from the wheelhouse. FIRE ALARM - If a fire alarm is fitted, it must be operational. 3. NAVIGATION CHECK ITEM NAVIGATION LIGHTS (Coll Regs Rule 23, 24, 27, 29 & 30) SOUND SIGNALS NOTES - Masthead light forward (2nd masthead light aft if > 50m), sidelights, stern light, “Not-Under-Command” lights (R-R) and an anchor light. - NUC and anchor oil lamps are to be provided unless the vessel has two sources of power available (Battery + Generator set). - When towing; 2 or 3 (tow > 200m) masthead lights in a vertical line and a towing light above the stern light. - When pushing/towing alongside; 2 masthead lights in a vertical line. - When engaged on pilotage duty shall exhibit, at or near the mast-head, 2 lights in a vertical line - Upper - White & Lower Red - A ships whistle and bell. (Coll Regs Rule 33) SHAPES (Coll Regs Rule 24, 27, 30) DIRECTION (S of N Reg 12, 13 & 14) - 2 x black spheres able to be rigged to show vessel “Not Under Command” or “At anchor”. - 1 x diamond shape for tow lengths > 200m (if this is envisaged). - 1 x magnetic compass at the steering position. - A compass deviation book should be maintained by the master. If this book is not maintained to the satisfaction of the surveyor or if the compass deviation is regarded as excessive, the compass must be swung annually by a qualified compass adjuster. 4. LIFE-SAVING EQUIPMENT CHECK ITEM LIFE RAFTS (LSA Reg 15 & 16)) NOTES - At least one SAMSA-approved liferaft, properly stowed, to accommodate all persons on board ie. 100%. - SAMSA recommends the fitting of hydrostatic release mechanisms. Note: Liferafts are not required on class IXA vessels or a class IX vessel being a dumb lighter, barge or hopper which is towed to 49 sea (unmanned). RESCUE BOAT (LSA Reg 15, 16, 31A & Annex 24) - A lifeboat or rescue boat stowed in a cradle and be able to be launched and recovered on one side of the vessel with a full complement of persons and equipment is required. - To be SAMSA approved and carry required safety equipment. - To be maintained in a state of readiness for immediate use. - Rescue boats may be utilised as work boats provided that they are able to return to the vessel within 5 minutes in the event of an emergency. Note: Liferafts are not required on class IXA vessels or a class IX vessel being a dumb lighter, barge or hopper which is towed to sea. LIFE JACKETS (LSA Reg 15, 16 & 30) LIFE BUOYS (LSA Reg 15, 16 & 29) - Life jackets for all persons must be carried. - Life jackets must be SOLAS type; SABS and SAMSA approved and fitted with a SAMSA approved light, plastic whistle and reflective tape. - The vessel’s name/number is to be marked on the lifejackets. - The life jackets are to be stored in a dry, accessible place. - A minimum of 2 life buoys must be carried. - At least 2 life buoys must be fitted with self-igniting lights - At least 1 lifebuoy per side of the vessel is to be fitted with a 27m line. 5. ANCHORS CHECK ITEM ANCHORS (Const Reg 168) (S of N Reg 62) NOTES - Vessel’s are to be fitted with an anchor with chain which can rapidly be deployed. A spare anchor is also to be carried. (A spare anchor is not required on class IXA vessels unless the vessel size or intended service renders it necessary). - A windlass is required if the anchor weight is > 75 kg. - The surveyor may require the anchor operation to be demonstrated. 6. ACCOMMODATION AND GALLEY CHECK ITEM VENTILATION (Const Reg 165) EMERGENCY ESCAPES NOTES - Adequate ventilation is to be provided to all spaces. - Sleeping spaces must be provided with inlet and exhaust ventilators. - Air inlets and exhausts must be close able from an external position. - If more than 10 people are accommodated in a space, a clearly marked, unobstructed emergency escape must be provided. (Const Reg 163) TOILETS - The vessel should be provided with enough toilets for the mode of operation. At least one toilet is required. STOWAGE OF GOODS - Adequate stowage for the crews personal effects must be provided. - Stores, spares, food, etc may not be stored in the crew accommodation spaces. (MSA Sect 161) ADJOINING E/R (Const Reg 163) Where accommodation adjoins machinery spaces, satisfactory sealing arrangements must be provided to prevent the ingress of fumes. A separate access must be provided to such accommodation. 59 GARBAGE (MARPOL Annex V) Facilities must be provided for the retention of all plastics on board in accordance with the Garbage plan. FRIDGES Walk-in fridges must be fitted with “Lock-in” alarms. GALLEY STOVES - Fuel/power sources must be located outside the galley. - Remote isolating valves must be fitted to isolate the fuel/power source. - If a gas stove is fitted; means must be provided to shut off the gas supply in the event of the flame being extinguished under any circumstances. (Const Reg 159 & 170) 7. ELECTRICAL CHECK ITEM EMERGENCY POWER (S of N Regs 70 & 71) (LSA Reg 31A, Annex 24, Part II) BATTERIES (Const Reg 170) GENERAL (Const Reg 170) 8. NOTES Emergency lights must be operational; - Navigation lights - in the Engine room, service spaces and accommodation - at embarkation station. Batteries must be stored in such a manner that adequate ventilation is provided. Battery boxes/rooms must be provided with a vent pipe fitted with a flash arrester. Batteries may not be stored in accommodation spaces. Electrical cabling must be of the flame retardent type. Electrical cabling must be adequately supported and protected. Light fittings must be located in such a way that they present no fire risk. All lights must be covered. FIRE FIGHTING EQUIPMENT CHECK ITEM NOTES ON DECK / ACCOMMODATIO N Vessels < 150 GT - Sufficient hydrants in number so that a single jet of water can reach any part of the vessel, including the engine room, while using only one length of hose. - A minimum of 2 fire hoses and spray/jet nozzle must be provided. - A minimum of 1 suitable portable fire extinguisher must be provided per accommodation/crew space, subject to a minimum of; - 2 extinguishers for vessels less than 21.3 m in length; and, - 3 extinguishers for vessels over 21.3 m in length. Vessels > 150 GT but < 500GT - Sufficient hydrants in number so that a single jet of water can reach any part of the vessel, including the engine room, while using only one length of hose. - A minimum of 2 fire hose and spray/jet nozzles must be provided. - A suitable portable fire extinguisher must be provided per accommodation/crew space but in any case not less than 2 in total. Vessels > 500 GT but < 1000GT - Sufficient hydrants in number so that at least 2 jets of water can reach any part of the vessel while using only one length of hose per hydrant. - At least 2 hoses and spray/jet nozzles with a combined length of (LSA Regs 97 & 98) (LSA Regs 92-95) 69 (LSA Regs 87 - 91) LSA Regs 72, 73, 75 - 79) FIRE HOSES 60% of the vessel length plus 1 spare hose and nozzle must be provided. - A suitable portable fire extinguisher must be provided per accommodation/crew space but in any case not less than 3 in total. Vessels > 1000GT - Sufficient hydrants in number so that at least 2 jets of water can reach any part of the vessel while using only one length of hose per hydrant. - One fire hose and spray/jet nozzle per 30.5m of vessel length must be provided but in any case not less than 5 hoses with a combined length of 60% of the vessel length plus 1 spare hose and nozzle must be provided. - A minimum of 1 suitable portable fire extinguisher must be provided per accommodation/crew space but in any case not less than 5 in total. - At least one international shore connection must be provided to enable water to be supplied to the fire main from the shore or another ship. The fire-main configuration must allow connection on the port and starboard side of the vessel. - Fire hoses must be of suitable length but not greater than 18.3 m. (LSA Reg 106) IN GALLEY (LSA Reg 100) FIREMAN’S SUIT - SAMSA strongly recommends that a fire blanket be provided. - A CO2/Dry Powder portable extinguisher must be located at or near the entrance. (LSA Regs 78, 91, 96, 114 & Annex 23) - Vessels > 150 GT - 1 suit, Vessels > 2500 GT - 2 suits - Each suit must include a suit, boots, gloves, helmet breathing apparatus and spare bottle, a fireproof safety line, an adjustable safety harness, a portable lamp and an insulated fire axe IN ENGINE ROOM Vessels < 150 GT (LSA Regs 97 & 98) - At least 1 x Power driven fire pump (may be main engine driven) capable of delivering at least one jet of water to all parts of the vessel. - A minimum of 2 portable extinguishers must be provided; 2 of which must be foam with the balance being Dry Powder or CO2. Vessels >150 GT but < 500GT (LSA Regs 92-95) - A fixed fire smothering (steam, CO2, etc) system for machinery/boiler spaces containing an oil fired boiler or incinerator. - At least 1 x Power driven fire pump capable of delivering at least one jet of water to all parts of the vessel. - 1 x portable extinguisher per 100 bhp of installed power must be provided subject to a maximum of 6 and minimum of 2; 50% of which must be foam and the balance Dry Powder or CO2, alternatively; 2 x portable extinguishers and 1 x 45 litre foam or 16 kg CO2 extinguisher may be provided. Vessels >500 GT but < 1000 GT (LSA Regs 75, 76, 87 - 91) - A fixed fire smothering (steam, CO2, etc) system for machinery/boiler spaces containing an oil fired boiler, incinerator or internal combustion propulsion engines of total aggregate power greater than 1000 bhp. - 2 x Power driven fire pumps (1 of which may be Main Engine driven) each capable of delivering at least one jet of water to all parts of the vessel. - 1 independently driven power or manually operated emergency fire pump must be located outside the engine room (Throw from 1 nozzle must be > 12.2m). - A minimum of 1 hydrant, fire hose and spray jet nozzle sufficient to access the entire engine room. - 1 x portable foam extinguisher per 1000 bhp of installed power must be provided subject to a maximum of 6 and minimum of 2. - Vessels not fitted with a fire smothering system must be provided with 1 portable fire extinguisher per 100 bhp of installed power to a maximum of 6, 50% of which must be foam and the remainder Dry Powder or CO2. - 1 x 45 litre foam or 1 x 16kg CO2. Extinguishers must be provided in the engine room and any machinery with any aggregate power greater 79 than 250 bhp. Vessels >1000 GT (LSA Regs 72, 73, 75 - 78) - A fixed fire smothering (steam, CO2, etc) system in the propulsion machinery space and any other machinery space having an installed power > 1000bhp. - 2 x Power driven fire pumps each capable of delivering two jets of water to all parts of the vessel from any two hydrants. - 1 independently driven power operated emergency fire pump must be located outside the engine room. - A minimum of 2 x hydrants (1 port and 1 stbd), fire hoses and spray jet nozzles sufficient to access the entire engine room. - 1 x 45 litre foam or 1 x 16kg CO2 extinguishers must be provided in the engine room and any machinery with any aggregate power greater than 1000 bhp plus 1 portable foam extinguisher per 1000 bhp of installed power subject to a maximum of 6 and minimum of 2. - Any other space containing internal combustion machinery must be provided with 1 x portable extinguisher per 100 bhp of installed power subject to a maximum of 6 and minimum of 2 of which 50% must be foam and the balance Dry Powder or CO2. 9. ENGINE ROOM REQUIREMENTS CHECK ITEM MAIN ENGINE (Const Regs 152, 155, 178 & 179) EMERGENCY ESCAPE NOTES The Main Engine must be able to be brought into operation when initially no power is available to the ship. - If electric start; a minimum of 1 x charging unit other than the M/E is required. It is also acceptable if the vessel has twin engines both fitted with charging units, both being capable of charging both sets of batteries. - If air start; a minimum of 1 x air receiver and 1 x compressor is required. Drain(s) must be fitted for the drainage of condensate Pressure relief valve(s) must be fitted set at 1.1 x Working Pressure. - A clearly marked, unobstructed engine room emergency escape is required. (Const Reg 163) EXHAUST LAGGING (Const Reg 155) ROTATING PARTS (Const Reg 155) VENTILATION (Const Reg 165 & 170) PUMP SHUT-OFFS (LSA Reg 115) - Exhaust pipes and silencers of internal combustion engines are to be efficiently cooled, lagged or installed in such a manner that they do not create a fire hazard (Lagging, if used, must be impervious to oil or coated so that it is impervious to oil). - Protective guards are to be provided for all rotating shafts and drive belts which could result in the injury to crew under normal operating conditions. - A minimum of 2 ventilators must be provided for engine rooms. - Efficient closing arrangements (flaps or plugs) must be provided for the ventilators. - Remote (Outside engine room) stopping arrangements must be provided for any inlet/exhaust fans fitted. - Remote (Outside engine room) stopping arrangements must be provided for all fuel transfer pumps and purifiers, if fitted. FUEL TANKS - (Const Reg 157) - Means must be provided to ascertain the tank level. Sounding pipes in the e/r (and in other compartments below the main deck) must have self-closing cocks. Vent pipes are to be fitted with anti-flashback gauze. max = 0.5 mm of non-corrosive material. 89 - STEERING GEAR (Const Reg 169 & 188) CO2 ALARM Shut-off cocks are to be provided at all tank outlets which can be closed locally and from a remote position (not required if suction line is not gravity fed). Ventilation of fuel spaces is to be adequate. - An efficient steering and emergency steering arrangement, which can be rapidly brought into action, is required. By-pass arrangements are to be fitted on hydraulic steering systems to prevent hydraulic lockswhen the emergency steering arrangement is brought into operation. - Adequate communication between the wheelhouse and steering flat must be provided. - Where a CO2 system is fitted, the installation and CO2 release alarm may be checked by the surveyor. (LSA Reg 100) BILGE PUMPING ARRANGEMENTS (Const Reg 156) - Required Pumps Boat Length Minimum number of pumps 9.1m - 24.4m 1 x Power driven pump plus 1 x power driven or hand operated pump > 24.4m 2 x Power driven pump ( 1 may be M/E driven). Hand operated pumps are to be capable of being operated above the main deck. The Main Engine driven pump or hand pump(s) may be replaced by an independent power pump. Bilge arrangements are to be provided for the draining of all watertight compartments. - Pipe configurations Non-return or L-cocks are to be fitted in the bilge suction lines to prevent flooding from the sea into the vessel. - Bilge alarm SAMSA strongly recommends that an audible and visible bilge alarms for machinery spaces, which are not normally manned, be provided in the engine room and wheelhouse. 10. EXTENSIONS MSA Sect 197 Please note that all submissions for extensions to the vessels Local General Safety Certificate must be submitted to SAMSA, in writing, before the validity of the certificate expires. KEY ABBREVIATION ACT / REGULATION MSA Merchant Shipping Act 57 of 1951 Const Construction Regulations, 1968 LSA Life-Saving Equipment Regulations, 1968 S of N Safety of Navigation Regulations, 1968 MOS Maritime Occupational Safety Regulations, 1994 Coll Merchant Shipping (Collision, etc) Regulations, 1996 99