International Journal of Research In Science & Engineering Volume: 1 Issue: 1 e-ISSN: 2394-8299 p-ISSN: 2394-8280 THERMAL MANAGEMENT OF BUILDINGS WITH THE APPLICATION OF PHASE CHANGE MATERIALS Karunesh Kant1, Amritanshu Shukla2, Atul Sharma3 1 Research scholar, Rajiv Gandhi Institute of Petroleum Technology, k1091kant@gmail.com Assistant professor, Rajiv Gandhi Institute of Petroleum Technology, ashukla@rgipt.ac.in 2 Assistant professor, Rajiv Gandhi Institute of Petroleum Technology, asharma@rgipt.ac.in 2 ABSTRACT In the last hundred years the Earth has warmed by about 0.5 oC. There is strong indication that this is due to an increase in the concentrations of certain trace greenhouse gases. Major amongst these is carbon dioxide which is produced whenever fossil fuels are burnt to obtain energy. Globally, energy use, and the associated carbon dioxide emissions, has been rising rapidly over the past few decades. Industry, transportation and building are the three major energy consuming sectors, in which the buildings sector having the largest share and the largest energy conservation potential. Phase change materials (PCMs) are the materials that could store a large amount of energy in the form of latent heat at a constant temperature without any fluctuations or variations in the temperature. This property of the PCMs finds its usage in many fields conserving energy to a greater extent. The major application of the PCMs is in the building construction where it is used in several ways to maintain either a constant temperature in the interior of the building or to store a large amount of solar radiation as latent heat energy in it. In present investigation an experimental study is carried out in a test cell with and without PCMs. The main discussion was made on the ruling of inner temperature fluctuations along with the maximum energy of solar radiation that could be stored and retrieved later. Keywords: Phase Change materials, Solar Energy, Latent Heat, Solar Radiation ----------------------------------------------------------------------------------------------------------------------------1. INTRODUCTION 1.1. The basis for energy efficiency in building programs The energy utilization in buildings occupies a major share of the total final use of energy produced. In sectors such as residential and the commercial the chief part of the energy intake takes place in buildings [1]. This comprises of the energy used for regulating the temperature in buildings and for the building itself, moreover energy used for appliances, other installed equipment and lighting purposes. In other sectors also a minor part of the total energy produced is used for similar purposes with respect to the buildings. This is for example is the case for some industry buildings used for management and buildings for agriculture and forestry purposes. The working energy of buildings is used to uphold the internal thermal easiness for the residents and is a major portion of the building’s energy intake. For most of the present buildings, the thermal comfort is achieved by HVAC heating, ventilation and air conditioning systems [2-5]. Such buildings are stated as the active buildings in order to distinguish them from passive buildings, which are made from energy proficient constituents or resources to substitute the active HVAC systems and are anticipated to diminish the operating energy with the renewable energy resources. Industrial 30% 29% residential commercial other sector 5% 9% 27% transport Fig-1: Share of final use of energy in percent. IJRISE| www.ijrise.org|editor@ijrise.org International Journal of Research In Science & Engineering Volume: 1 Issue: 1 e-ISSN: 2394-8299 p-ISSN: 2394-8280 2. PHASE CHANGE MATERIALS (PCM) 2.1. Overview PCM’s are latent heat storage materials [6]. The thermal energy transfer rises when a material changes from solid to liquid, or liquid to solid. This is called a change in state, or ‘‘Phase.’’ Among thermal heat storage techniques, latent heat thermal energy storage is predominantly attractive owing to its capacity to deliver high energy storage density and its features to store heat at persistent temperature equivalent to the phase transition temperature of PCM [7]. Phase change can be of the following types: solid to solid, solid to gas, solid to liquid and liquid to gas and vice versa. Fig-2: Latent heat storage A large number of PCMs are classified as organic, inorganic and eutectic materials and are available in different requisite temperature ranges. Initially, these solid liquid PCM’s behave like conventional storage materials; their temperature increases as they absorb heat. Unlike sensible storage materials, PCM engrosses and releases heat at a closely constant temperature. They store 6 to 14 times extra heat per unit volume than sensible storage materials like water, rock or masonry [8]. A classification of PCMs is shown in Fig 3: Fig-3: Classification of PCMs In solid to solid transitions, the heat is deposited as the material gets converted from one crystalline form to another. These conversions commonly have reduced latent heat and smaller volume changes than solid to liquid conversions. Solid to gas and liquid to gas conversions have greater latent heat of phase transition, but their outsized volume fluctuations on phase transition at approximately constant pressure are connected with the packaging problems and rule out their potential usefulness in thermal storage systems. Solid to liquid transformations have reasonably reduced latent heat than liquid to gas. Nonetheless, these conversions involve only a slight change in volume of about 10% or less. Therefore, solid to liquid conversions have ascertained to be frugally attractive for usage in thermal energy storage systems. A large number of PCMs are recognized to melt with a heat of fusion at different required ranges. Conversely, for their deployment as latent heat storage materials they should display certain required kinetic, thermodynamic and chemical attributes. Furthermore, monetary considerations and easy obtainability of these materials has to be kept in attention. 2.2. Application of PCM in building establishments PCMs have been well thought out for thermal storage in buildings ever since 1980. With the introduction of PCM employed in Trombe wall, shutters, wallboards, ceiling boards and under floor heating systems can be used as a part of the building for heating and cooling uses. The application of PCMs in building can have two diverse goals. Firstly, using natural solar radiation for heating and cooling of buildings and secondly, using artificial heat or cold sources for conditioning of buildings. In any case, storage of heating or coolness is essential to match accessibility IJRISE| www.ijrise.org|editor@ijrise.org International Journal of Research In Science & Engineering Volume: 1 Issue: 1 e-ISSN: 2394-8299 p-ISSN: 2394-8280 and demand in accordance to time as well as in accordance to power [9]. Fundamentally three different techniques to use PCM for heating and cooling of buildings remain: PCMs integrated in building walls, PCMs in other building constituents other than walls like windows, ceiling boards, floor. PCMs integrated in heating and cold storage units. There are numerous ways to integrate PCMs into buildings to take the benefit of their great thermal storage capability. They can be used in active as well as passive systems for heating and cooling purposes. In passive methods, PCMs can be assimilated as distinct constituents in the building’s fabrication or incorporated straight into building ingredients. Illustrations of PCM as a distinct component comprises of PCM panels mounted underneath finished floorings and sheets of macro encapsulated PCM pockets that are mounted in the walls behind the gypsum boards [9]. Applications of PCMs in active systems have moreover been investigated comprehensively. Active systems comprise of fans and pumps to translocate energy into air or water, which assist as the working fluid to transfer thermal energy. PCMs can be integrated to collect heat from the sun for future use when heating is required, reducing the demand from active heating loops. Likewise, they can be used to engross heat that would or else intensify the burden on active cooling loops. A simulation of a PCMs cool storage device was designed to assist cooling of a passive house in Sweden and it was found that up to 22–36% of reductions of grade hours above 26 ◦C were conceivable with the insertion of 50 to 400 kg of PCMs [10]. A ceiling panel was fabricated having parallel internal channels for air flow and was made up of a composite containing about 27% of PCM. This showed considerable clearance of daily alternations of air temperature when entering the room it was within the range of thermal comfort environment, only because of the augmented thermal capacity of ceiling panel which were a part of ventilation ducts [11]. 3. MATERIALS AND EXPERIMENTAL SETUP 3.1. Material Fatty acids (purity >98%) such as CA, LA and PA with an average molar mass of 172.26 g/mol, 256.42 g/mol and 200.32 g/mol respectively were supplied from the Burgoyne Pvt. Ltd. company, used as promising PCMs for research work and used without purification. Sharma et al [12] developed binary mixtures based on the identified materials, which can be utilized as promising PCMs for building application. Authors identified the eutectic point and along with many binary mixtures were developed in the lab. Out of these newly developed PCMs, only two PCMs used in the present study i.e. CA–LA (80/20 wt. %)) and CA–PA (40/60 wt. %) to control the temperature of buildings. Sharma and Shukla [13] also conducted the thermal cycle testing of the developed materials. An experimental setup to conduct similar type of experiment is shown in figure 4. After the liquid mixtures were thoroughly agitated and were kept for freezing in cooling chamber of water cycling apparatus. After freezing of these samples, Borosil glass test tubes were fixed within plastic stands and were placed into the fabricated heating/cooling chambers. The cooling chamber was connected to a low temperature bath, which had ± 0.1 oC temperature stability and ± 0.1oC temperature accuracy. By this low/high temperature baths, the liquid solution was maintained from a temperature of 10oC to 80oC. For the thermal stability test, water was used as a heat transfer fluid in both heating and cooling chambers. The heating chamber was filled with fresh water and a temperature up to 100oC was maintained. The thermal properties of the PCMs were obtained using a differential scanning calorimeter (DSC) at 2 oC/min at a constant stream of nitrogen with a flow rate of 20 ml/min in the range from 0 oC to 50oC and presented as in figure 5. Fig-4: Water bath instrument for cycle testing of PCM IJRISE| www.ijrise.org|editor@ijrise.org International Journal of Research In Science & Engineering Volume: 1 Issue: 1 e-ISSN: 2394-8299 p-ISSN: 2394-8280 35 CALA-5-2H CALA-5-2C CAPA-9-2H CAPA-9-2C Heat Flow Endo Up (mW) 30 25 20 15 10 5 0 0 10 20 30 Temperature (oC) 40 50 Fig-5: DSC Result of CALA-5 and CAPA-9 3.2. Experimental Setup & Measurement An experimental set up was developed to conduct this research work at in the laboratory. Setup is made of plywood of length and width of 6 ft. and height of 8 ft. The test setup has two chambers upper chamber and lower chamber. The wall is heated or cooled by atmospheric temperature. The solar radiation is incident on the complete setup. Roof is covered with polyvinyl chloride sheet to protect the building during rainy season. PCM is put inside the upper chamber. In the upper chamber, towards the right side there is an exhaust fan and opposite to that there is an inlet hole for entrance of fresh air. PCM is puts in aluminum packets, which is placed inside the chamber. Four thermocouples are attached with all inside wall and four are attached to the outer side of wall. One thermocouple is attached to the top of the roof and one at the inner side of roof. For the circulation of air a fan is attached to the ceiling as well as left wall of the setup. All the thermocouples are made of copper-constantan (t type). Another setup of identical dimension is manufactured for testing without PCM which acts as the control with natural ventilation and an exhaust fan. All the thermocouple wires are connected with Data Acquisition unit. A layout of the experimental setup is shown in Fig. 6. Fig-6: Test setup At the evening time the exhaust fan is turned on in order to circulate the cooler air released from the PCM and it is turned off in the morning time. PCMs cooled during night time because the atmospheric temperature is low as compare to temperature of PCM. At the day time when ambient temperature increases the temperature of reference box is also decreases but the temperature of box with PCM is decreases slowly as compare to due to application of PCM in the boxes. All thermocouples are attached with the data acquisition unit. And temperatures are recorded for 24 hours. IJRISE| www.ijrise.org|editor@ijrise.org International Journal of Research In Science & Engineering Volume: 1 Issue: 1 Material e-ISSN: 2394-8299 p-ISSN: 2394-8280 Thermal Properties Thermal Expansion -6 Thermal Conductivity o Thermal Resistance Density o Thickness 3 Plywood 4.5*10 mm/ C 0.13 W/m.K 8.67m C/W 500 kg/m Aluminum foil 23.5*10-6 mm/oC 202 W/m.oC 0.004 moC/W 2700 kg/m3 0.014 m 0.02 Table-1: Thermal properties of plywood and Aluminum foil 4. RESULTS AND DISCUSSION The demonstration was carried out on June 30th 2014 and 9th July, 2015. The meteorological data (solar irradiation, ambient air temperature, etc.) and ambient surface temperature during the demonstration were measured with the help of Pyranometer. (a) (b) Fig-7: Ambient temperature and indoor temperature variation of box with PCM and without PCM; (a) 30 th June, (b) 9th July It can be perceived that the indoor temperature of the room with PCM is lower than that of the box without PCM during the daytime as shown in figure 7. For the box, without the implementation of passive building materials, the indoor temperature could rise to from 35 oC to 45oC as a result of absorption of heat by walls and strong solar irradiance on a south facing vertical exterior. While for building with PCM, the plywood as building material absorbs solar radiation by conduction and convection processes increasing the indoor temperature of the room during day time. This heat is absorbed by the PCM (combination of CALA and CAPA mixtures) placed under the ceiling of the building due to high latent heat capacity. The combined application of PCM mixtures reduces the indoor temperature to a comparatively adequate level, with a reduction of up to 25oC. After sunset, the heat stored in the PCM pouches which are at higher temperature as compared to the indoor environment is released into the box. This results into a higher indoor temperature in the box with PCM during the evening time. At midnight the continuous reduction of ambient temperature results into freezing of the PCM material. This solid PCM maintains the temperature of the building on the next day by absorption of the high solar irradiance and this cycle continues. 5. CONCLUSION There are inherent drawbacks in the way things have been done so far in PCM based day cooling applications. Two typical energy-efficient materials, CALA and CAPA, were assessed together in a passive building for the first time. Their synergetic performance was demonstrated in a full-scale lightweight passive room. The indoor temperature of a room with PCM was compared with that of a room without PCM. The results indicated that the temperature of PCM box reduced up to 2-5°C lower in temperature than without PCM box. The results indicated that the synergetic application could further improve the indoor thermal comfort degree than either of the individual applications during the cooling period. It was also observed that the performance of the materials in the lightweight building was much more superior to the feat in the heavyweight building. The assessment index provides a simple and effective means to evaluate the performance of passive buildings from a complete perspective and is helpful to evaluate the synergetic application of several building materials and/or components. With collaborative application, the energy-efficient materials were not simply combined together but could interact with each other. 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