William M. Bollinger, PE, MLSE Page 1 PRECAST CONCRETE PARKING GARAGES or STRUCTURES: Dallas Center Parking Structure, Dallas, TX Project Engineer for a seven-level parking structure right in the downtown area of Dallas to serve new office buildings recently completed (1978). All the double tees were L8DT30 and L8DT24 units, using the old 8-0 module popular with architect during the late 1970s. Everman Corporation was the precaster. Allen Center Parking Garage, Houston, TX Project Engineer for Everman Corporation (structural precast) for 3000-car 8-level garage with precast shear walls (1978). At that time was the largest parking structure in the world, using the 10-0 wide 28deep double tees. Over 1 million s.f. floor area, $4 million precast concrete cost. The structural engineer of record was Ellisor & Tanner Engineers, Dallas, Texas (now Thornton-Tomasetti Engineers). Greenway Plaza Parking Garage, Houson, TX Project Engineer for Everman Corporation (structural precast) for 2200-car garage with precast shear walls (1978). Seven Levels, $3 million precast cost, Ellisor & Tanner Engineers, Dallas, Texas. Everman Corporation was the precaster. Kyle Field Expansion, College Station, TX Project Engineer for Everman Corporation for precast components to form the pedestrian ramps at the expansion of the upper deck at this sports facility in 1979. Double tees as deep as 48” were used to support 30’-tall cmu walls, along with some intermediate inverted tee beam members. Architect/Structural Engineer: HDR, Dallas, TX. First United Bank Parking Structure, Fort Worth, TX Engineer of Record for eight-story precast garage for Martin Industries with precast shear walls, 60,000 pound Cooling Towers at top level of garage for adjacent 50 story office complex, $2.75 million precast project cost (1980-82). Garage used transverse ramps from street level to third floor parking level with 12-tall precast transfer girders supporting seven-story precast ramp walls. First Floor was Class Retail space for IBM PC Computers. Architect/Foundation Engineer: Geren / CRS, Fort Worth, Tx. Bell Helicopter Test Facility, Fort Worth, TX Project Engineer for Everman Corporation for a single-story test cell facility with a mezzanine level. All of the walls of the building were structural precast concrete. However, the speed of production and erection allowed the owner to move into the facility and set up the testing equipment ahead of their original schedule. William M. Bollinger, PE, MLSE Page 2 Two Energy Square – Office Tower & Parking Garage Project Engineer for this sixteen-story office building with architectural precast spandrels attached to the steel framing designed by HKS/Structural, as well as project engineer for the adjacent five-story precast parking garage using typical 55-span L8DT28’s and normal-weight topping. Everman corporation was the precaster. The garage had the “light wall” design (narrower width ramp wall panels with precast corbels and architectural “buff” concrete with segmented spandrel beams (architectural openings made the top of the spandrel like a handrail). I also designed the drilled pier foundations and the pre-tensioned shear walls for lateral wind loads. Los Colinas Urban Center Parking Garage – Project Engineer for HKS/Structural for this five-level double helix precast garage founded on very deep drilled pier foundations (deep active clay layers). Everman Corporation was the precaster. I reviewed the precast shop drawings and calculations. The garage was also four supported precast levels using wider L10DT28 tees, light wall panels, and typical precast columns. The lateral loads were taken by the stair and elevator towers that I designed using the pretensioned wall panels per 1979 Uniform Building Code. Murray Saving Parking Structure - HKS/Structural Project Engineer for this two-bay single helix circulation parking structure with a cross-over ramp at mid-height of each level (each side was a half-height floor spacing) and kept the total height of the garage below the building code limit of 40-feet at that time in Richardson, Texas. The special spandrels had pockets for the double-tee stems to eliminate the torque in the edge load-bearing members. I worked with the architect and the pre-caster to provide a very tight delivery schedule that completed the 300’-long garage in under three months. Everman Corporation was the precaster. USAA Towers, San Antonio, TX HKS/Structural designed this 28-story retirement center with adjacent clinic all using architectural precast with Featherlight Precast (now Coreslab/Texas in Cedar Lake, TX, north of Austin) as the cladding system. I managed all the shop drawings, reviewed precast design calculations, inspected panels at the plant, and handled a number field fixes in concert with Gordon Samuelson, PE of Featherlight, the Engineer of Record for the precast components. USAA Towers Parking Structure, San Antonio, TX As a Project Engineer for HKS/Structural, I designed a four-story underground parking garage for USAA, using a six-inch topping on all levels to handle very high lateral earth pressure loads due to expansive clay soils and distribute them to the cast-in-place exterior walls and the precast shear walls. Once again I worked again with Featherlight of Austin to review the designs and shop drawings for all the precast tees, columns, beams, etc. Stemmons Place Parking Garage, Dallas, TX This eight-level facility by HKS/Structural was adjacent to the curved facade of the office building it served, so curved vertical precast panels were required for the garage as well. The garage made use of the newer William M. Bollinger, PE, MLSE Page 3 10-0 module using lightweight concrete 10’-0”-wide and 28-deep double tee joists. To save money for the precaster, a full 3-D model of the garage was developed and its sloping floors were modeled using contemporary (SPACE V) finite element software that showed the number of shear walls for the garage could be significantly reduced. Everman Corporation was the precaster. Precast Component Designs - I was the Project Engineer on several precast structures for Coreslab Structures (Phoenix and Miami), High Concrete - New Jersey), Monroc (Salt Lake City) and Montana Prestressed Concrete. Recent designs included a maximum-security prison expansion (Monroc) and parking garages in Phoenix, AZ; Naples, Florida; and in Billings, Montana. Comercial Bank Parking Structure, Shreveport, LA – I served as a precast consultant for this six-story parking structure that was designed by HKS/Structural and a double helix garage with special planters at the exterior spandrels. The architect want the spandrels to project out from the garage façade plane, giving a horizontal banded look accented by the plants in the spandrel beams. Everman Corporation was the precaster. Mizner Parking Garages, Boca Raton, FL These structures were designed for Coreslab of Miami for a new business district expansion in an upscale area of downtown Boca Raton. The project had strict height limitation due to local ordinances and was designed for a 120-mph design wind load, since the garages were only about two miles from the Atlantic shoreline and Highway A1A. The architect wanted precast panels only to form the stair risers, so painted steel tubes were embedded in the panels to form the riser supports without any exterior stringer beams. PRECAST CONCRETE INNOVATIONS: 1) Use of 6-1/2 dia. 270ksi pre-tensioned strands for 24 square garage columns instead of typical 6#9 bars vertical with #3 ties at 16 oc. This allowed Everman Corporation to cast 60-tall columns and ship them to Houston from Fort Worth without cracking due to handling and erection stresses. This change also resulted in a $50.00/foot savings in cost for the precaster, or about $3000 per column. This change was based upon the ACI 318 Chapters 10 and 18 which specified the minimum reinforcement for precast columns (non-p/s) versus the minimum of 225 psi compression for pre-stressed, precast columns. 2) For Fort Worth National Bank Motor Garage (1979), instead of post-tensioning the special Ishaped girders the architect wanted (not DOT beams) as the consultant had designed, I designed the girders using standard pretensioned strands. We used an existing bed with buttresses that we had to analyze to determine their capacity. We prestressed about 1200 kips using as many as 43 strands, and the buttresses held. I used combination of unbonded strands for varying distances from the ends to satisfy the initial transfer stress allowable at the ends of the beams to avoid cracking. This innovation saved Everman Corporation about $40,000 on the project. 3) For a small architectural precast concrete producer in Fort Worth, Texas, we broke up several rather large canopy precast pieces into smaller load-bearing precast slabs that were post-tensioned rather William M. Bollinger, PE, MLSE Page 4 than pre-tensioned (since the plant only handled conventional reinforced panels). This allowed the producer to handle the pieces with his existing equipment at his casting facility and then to ship the pieces without requiring special escorts for the truck trailers. Since these pieces were used right at the groundlevel entry to the ten-story office building, this process allowed for few joints but better crack control during shipping and erection. 4) At the early stages of my employment with Everman Corporation, all of the pre-tensioned member designs had to be done on a remote terminal connected by phone line to a computer service bureau (common during the 1970s). However, to eliminate this cost and time loss (the metro phone line was periodically overloaded and dropped calls) of this process, I wrote a 2000-line BASIC program to run on the company’s WANG 2000 computer to design the tees, beams, and slabs (on my own time). I also wrote another BASIC program for this machine to handle column and wall panel designs. This move saved the company about $20,000/year in computer service costs. (I own the copyright to these programs and they have been used by other engineers for the last 20-plus years). 5) During one of Everman’s first projects shipping double tees three-tees high on 55’-long trailers for 300 miles, the L8DT24 tees began developing cracks at the top of the tees at midspan during shipping. The general contractor began rejecting the tees and sending them back to Fort Worth. I using the PCI methodology and did a dynamic analysis of the tee shipping vibrations and changed how the tees were transported, as well as added extra reinforcing to control the cracking. The tees were chained together with additional dunnage points to provide additional damping which eliminated the cracking problem.