M e m o r a n d u m FROM: Michael Baker, SBW TO: RTF Staff DATE: February 11, 2013 RE: Phase I Review and Update Recommendations: Kitchen Pre-Rinse Spray Valves This memo documents the results of DNV KEMA’s review of the UES (Unit Energy Savings) measure Kitchen Pre-Rinse Spray Valves. This measure has been categorized by the RTF as a Small Saver, and therefore this memo outlines recommendations consistent with that category. This measure covers electric savings from reduced water heating load and embedded energy in the water and wastewater treatment processes through the direct installation and operation of reduced flow rate pre-rinse spray valves over standard flow rate pre-rinse spray valves using hot water heated with an electric water heater. The review focuses on the derivation of Unit Energy Savings (UES). Summary Recommendation. This measure should be classified Under Review. The following recommendations lead to a change in status to Under Review. 1. Workbook needs to be updated to use latest ProCost template which includes Measure Cost and EUL summary worksheets. 2. Incorporate the DOE Test Procedure electric water heating efficiency parameter into the kWh per Year (water heating) equation. 3. Update the baseline Flow Rate parameter by adding the four additional FSTC tested spray valves into the baseline flow rate data set. 4. Include the current efficient case spray valve, the Bicor model B064 PRV, into the baseline flow rate data set. 5. Consider the T&S EB-0107-C valve with a Flow Rate of 0.64 GPM as the new efficient case. 6. Use a Days of Operation per Year value consistent with other RTF commercial kitchen measures. 7. Combine the Supply Water Energy Savings and Waste Water Energy Savings parameters into a single Water Energy Intensity parameter and set to the 6th plan value of 5.3. Limitation of Review. None. Alterations to Workbook and Documentation. 2820 Northup Way, Suite 230 Bellevue, WA 98004 Page 1 A worksheet called “Summary” has been added to the workbook. This worksheet describes how measures are identified, lists important constants and their sources, describes the savings estimation algorithm and the associated baseline and efficient case parameters and their sources for each measure and UES component. Numerous cells within the workbook erroneously listed the measure baseline as the federal minimum flow rate while the UES methodology baseline is in fact the flow rate for existing valves that have been tested by FSTC in accordance with ASTM F2324-03 testing procedures. All references to the baseline condition have been changed to correctly reflect the existing valve baseline by changing the baseline description in the “Savings” worksheet and the original measure name in the “LookTable” worksheet. The “Protocol Full Name” field in the “MeasureTable” worksheet and the measure categories in the “PRSV4” worksheet now reflect the correct baseline. Recommendations for Updates. The RTF should implement the following recommendations: 1) Workbook Structure and Formulas a) Update workbook with latest ProCost template to include Measure Cost and Effective Useful Life (EUL) summary worksheets. This deficiency causes the measure status to change to Under Review. 2) Documentation a) No changes recommended. 3) Measure Definition a) No changes recommended. 4) UES Savings Estimation Method a) Include an electric water heating Recovery Efficiency parameter into the water heating savings (kWh per Year) equation. By dividing the existing kWh per Year equation by a water heating efficiency parameter, the equation will now produce a kWh output value that takes into account the electrical energy consumption due to water heater recovery losses. The current kWh per Year equation is as follows (baseline equation shown): 10,929 𝑘𝑊ℎ 𝑝𝑒𝑟 𝑌𝑒𝑎𝑟 = 𝑔𝑎𝑙𝑙𝑜𝑛𝑠 𝑦𝑒𝑎𝑟 × 8.33 𝑙𝑏𝑠 × ∆𝑇 (℉) × 1 𝑔𝑎𝑙𝑙𝑜𝑛 𝐵𝑡𝑢 3412 𝐵𝑡𝑢 𝑙𝑏∙℉ 𝑘𝑊ℎ The recommended kWh per Year equation adds the heating efficiency parameter value (shown as ηwater heater ) to the denominator, as shown below (baseline equation shown): 10,929 𝑘𝑊ℎ 𝑝𝑒𝑟 𝑌𝑒𝑎𝑟 = 𝑔𝑎𝑙𝑙𝑜𝑛𝑠 𝑦𝑒𝑎𝑟 × 8.33 𝑙𝑏𝑠 𝑔𝑎𝑙𝑙𝑜𝑛 × ∆𝑇 (℉) × 1 𝜂𝑤𝑎𝑡𝑒𝑟 ℎ𝑒𝑎𝑡𝑒𝑟 × 3412 𝐵𝑡𝑢 𝑙𝑏∙℉ 𝐵𝑡𝑢 𝑘𝑊ℎ Page 2 The DOE Test Procedure uses a value of 0.98. It is recommended that this value be adopted for the water heating efficiency parameter (Title 10 CFR 430 - Energy Conservation Program for Consumer Products Appendix E to Subpart B - Uniform Test Procedure for Measuring the Energy Conservation of Water Heaters, effective June 10, 1998). This issue causes the measure to be Under Review. 5) Input Parameters a) Update the baseline Flow Rate parameter by adding the four additional FSTC tested spray valves into the baseline flow rate data set. The four additional FSTC tested spray valves include: o o o o Bricor B074 PRV Chicago Faucet 90-LABCP Fisher 10197 & 13641 T&S EB-0107-C Including these additional spray valves into the existing baseline Flow Rate data set would result in a new average baseline Flow Rate of 1.10 gpm, reduced from the current 1.18 gpm. This issue causes the measure to be Under Review. b) Include the current efficient case spray valve, the Bicor model B064 PRV, into the baseline flow rate data set so the baseline better represents the available pre-rinse spray valve market. Including this additional spray valve into the existing baseline Flow Rate data set would result in a new average baseline Flow Rate of 1.15 gpm, reduced from the current 1.18 gpm. This issue causes the measure to be Under Review. c) The flow rate for the T&S EB-0107-C valve is 0.64 GPM giving it a slight efficiency advantage over the current “efficient case” valve’s Flow Rate (tested at 0.65 GPM). Therefore this valve is recommended to become the new “efficient case,” however the energy savings from this change would be minimal while actually implementing this change could prove to be more effort than the marginal savings warrants. If the T&S EB-0107-C valve is selected as the new efficient case and recommendations 5a and 5b are also implemented, the new baseline Flow Rate would be 1.08 gpm, reduced from the current 1.18 gpm. This issue causes the measure to be Under Review. d) Use a Days of Operation per Year parameter value consistent with other commercial kitchen measures. The workbook currently uses the value of 350 for Days of Operation per Year, while other RTF UES commercial kitchen measures employ a value of 360 or 365 for Days of Operation per Year. It is recommended that an expert panel choose a consistent value. This issue causes the measure to be Under Review. e) Combine the Supply Water Energy Savings and Waste Water Energy Savings parameters into a single Waste and Water Delivery System Energy parameter. This value should be consistent with other RTF UES water saving measures, which utilize the Sixth Power Plan value of 5.3 kWh/1000 gallons, instead of the current 1.51 kWh/1000 gallons for supply water and 2.08 kWh/1000 gallons for waste water values (combined 3.58 kWh/1000 gallons). This issue causes the measure to be Under Review. Page 3 Additional Considerations. 1) No additional considerations. Page 4