Yard Driver Manual 1 Table of Contents: Page 2………………………………………………. Table of Contents Page 3………………………………………………. Target’s Mission Statement Page 4…………………………………………………Yard Map Page 5…………………………………………………Yard Set Up Page 6 -7…………………………………………….Yard Rules & Yard Safety Page 7-10…………………………………………… Making Moves Page 11-12………………………………………… Supervised Moves Page 12-13………………………………………….Yard Tractor Maintenance(PM) Page 13………………………………………………. Yard Maintenance Page 14…………………………………………… … Contact Numbers 2 Our Brand Promise Our mission is to make Target the preferred shopping destination for our guests by delivering outstanding value, continuous innovation and an exceptional guest experience by consistently fulfilling our Expect More. Pay Less. ® Brand promise. To support our mission, we are guided by our commitments to great value, the community, diversity and the environment. Values Be Fast, Fun & Friendly Foster an Inclusive Culture Pursue Leadership Excellence Embrace Speed is Life Ad http://sites.target.com/site/en/company/page.jsp?contentId=WCMP04031699vance our Reputation ©2011 Target.com. All rights reserved. The Bullseye Design and Target are registered trademarks of Target Brands, Inc 3 T580 Map 4 T-580 YARD SET-UP A- ROW B-ROW C-ROW C51 – C61 D-ROW E-ROW F-ROW G-ROW H-ROW J-ROW K-ROW L1-L36 L-ROW M 1 – M4 M5 – M30 M31 – M61 N1-N84 N100-N108, N113-N131 P-ROW 5 TARGET EMPTY (2-62) (LDO)Loaded Outbound (1-60) SWEP Trailers(contains store returns) Empty “Live” Trailers Empty Carrier Trailers Empty Carrier Trailers LDI (Loaded Inbound) Trailers LDI (Loaded Inbound) Trailers PUP Trailers Empty Rail ART LDI Trailer Wash Row ART LDI Trailer ART Pallets IFCO Trailer - Pallets Cardboard LDO or Mis-Ship Empty Target TARGET LDO (1-53) TARGET EMP (54-128) OUT OF SERVICE FOR TRL. PMs ONLY Yard Safety - Additional Safety Reminders Speed Limit on Yard is 15 mph As a precaution, when someone from within the DC (for example, Fac Ops, Logistics, other pedestrian or vehicle traffic) goes out to the Yard, he/she should radio to Dispatch and the Yard Drivers notifying them of this Be aware of surroundings, such as: o other carrier drivers dropping off or picking up trailers or otherwise arriving for an appointment o FacOps team members conducting building or yard maintenance requiring travel by electric cart or on foot o Maintenance personnel from other carriers making trailer repairs o Security Guards conducting yard or trailer security checks, possibly using an electric cart in, around, and through trailer staging slots o Pedestrians from other departments, for example: conducting trailer inspections or observations, during building emergency evacuation drills when all driving activity must cease until the all-green has been given and team members have safely returned inside the DC Drive defensively to prevent accidents Whenever unsure if another person is coming through or is in a driver's working area, the Yard Driver should tap his/her horn a few times before proceeding through or around blind spots Yard Drivers should exercise extra precaution around the Live Unload pedestrian doors because this is where drivers enter and exit the DC when they arrive for an appointment, when they are on break, or when the trailer is being unloaded Use additional caution during hours of darkness when visibility is limited and pedestrians or other vehicles may be harder to notice; even though DC yards are well lit, there may be spots lacking adequate lighting Use traffic lanes and do not cut across parking slots; it is very difficult to see anyone coming down the aisles or out from between two trailers When applicable, rest all trailer landing gear on the concrete strip for each yard slot (includes other carrier’s drivers dropping off trailers) to prevent wear and tear on asphalt (which is not as durable as concrete) When spotting trailers in the dock doors: o observe the dock door light: it must be green for any trailer activity to occur o spot the trailer in the dock door using the lines painted on the ground o be careful of safety ballards (pillars) next to steps leading to pedestrian doors when delivering a trailer to a dock door Vehicle lights should be used when it is dark, rainy, foggy, and during any inclement weather All main traffic lanes are considered fire lanes and should be kept open and clear; Yard Drivers may need to ask other carrier drivers to move their vehicles if parked in the aisles or in front of dock or pedestrian doors To avoid injury, Yard Drivers should not try to catch any cartons or freight that may fall 6 when opening swing-door trailers for spotting an Inbound trailer on the Inbound dock because they don’t know how heavy the cartons are If heavy freight tumbles out of the trailer, Yard Drivers should not pick it up by themselves, they should ask another Yard Driver to assist in lifting it back into the trailer All accidents, incidents, and injuries must be reported immediately and the proper documentation filled out Only authorized passengers are allowed on Yard tractors and then only inside the cab with the door closed; riders are not allowed outside the cab Some carriers use air-ride trailers (the bed of the trailer can be raised to dock height and then lowered back down to travel on the freeways without exceeding the height limitations of overpasses): o For the safety of team members unloading these trailers, it is recommended that all live unload air-ride trailers be hooked up to the carrier cab at all times to ensure the trailer does not deflate below the loading door. By having the air hoses hooked up to the cab it will ensure the cylinder locking mechanism locks into place. o It may be necessary to convert these type of appointments from a Drop to a Live unload if required When fueling the yard tractor, the nozzle must be held at all times: o Do not allow the nozzle to remain in the tank by itself -- it can become dislodged and spill fuel on the ground (the only exception is if the fuel nozzle has a locking system that will prevent it from falling out of the fuel tank during refueling) o Spill kits should be available (either on the Yard tractor, in Dispatch, or in the DC maintenance shop) to clean up fuel spills o Fueling must be done in a designated area o A fire extinguisher is mounted on the yard tractor if there is a need for it o In the event of fire, call for help and move away if there is any danger of being hurt trying to put out the fire Trailer Moves - Yard Drivers The DC relies on the Yard team to facilitate the safe, accurate, and efficient movement of trailers in support of carton throughput. Yard Drivers utilize radio frequency (RF) units to monitor all system-generated move requests. An immediate move request appears on a Yard Driver's RF unit (PMV screen) following the initiation of the request; a pre-assigned move will not appear on the RF unit until an Outbound move is generated for the current trailer in the designated Outbound door. [For service moves – which cannot be done through an RF unit – see Trailer Moves - Service Moves (YMS workaround - fictitious trailer and slot)] Making and confirming a move Key 1 at main menu for Yard Management Key 1 for Pending Movements at Yard Management main menu (or F10 and jumpcode 7 PMV) to see details for pending move requests sorted by highest priority and oldest request date/time Yard Team monitors PMV screen throughout the shift (moves are based on priority, with consideration given to date/time of each request and depending on backlogs; drivers back-fill locations for each other when appropriate) If a Yard Driver identifies a priority or a move that looks questionable (examples: trailer moving from an Outbound door directly to an Inbound door or a shipping trailer with a very low priority), he or she should partner with Dispatch for clarification and direction Position cursor next to desired move on PMV screen Scroll to desired move request using arrow keys to scroll up or down (F8 pages forward and F7 pages back) Press F4 key to select and confirm move (once requested, a move should not be visible to any other driver; if a driver selects a move in error, deselect it by pressing F3, which places it back into an available status visible to all drivers and available for selection) Note the From Location on the PMV screen where trailer will be picked up from (if this indicates 0, partner with Dispatch for further direction) Drive to location listed on PMV detail screen Verify trailer number and SCAC physically on trailer against detail on PMV detail screen (duplicate trailer numbers are allowed as long as the trailer SCAC is different) If there is a location issue, Yard team should contact Dispatch to make adjustments Confirm physical location against location listed on PMV detail screen (if detail is incorrect, search yard for trailer and notify Dispatch of location discrepancies) Caution should be used when pressing the F4 key -- it is used for the selection and confirmation of Yard moves (at two different times in the process). If a driver inadvertently presses the F4 key twice, the move is selected and then confirmed. The confirmation removes the request from the PMV screen. If the detail was not noted, research may not be possible (example: a lost Inbound move). Yard drivers should partner with Dispatch for all lost moves. Coupling and moving a trailer out of a location Yard Driver conducts a general inspection of trailer prior to coupling and moving, and notes obvious defects (damage, stability, red tag, etc.) If trailer is located in a door, visually check signal to ensure light is green prior to movement Align tractor straight in front of trailer Adjust the fifth wheel so that it gently lifts front of trailer as plate glides underneath Continue backing trailer in, until trailer latches Pull forward gently to test coupling Place tractor in neutral Raise trailer off the ground just enough to pull away from door without dragging dolly 8 legs Set brakes Exit tractor and connect both airlines (Service line and Emergency line must be connected prior to moving trailer) Visually inspect trailer If trailer is located in a door, inspect dock plate and remove chocks (if dock plate has not been removed, notify Dispatch so appropriate action can take place) If a dock plate is found in a trailer, do not remove trailer for any reason, partner with Dispatch immediately (Dispatch will notify the department to obtain a status on the door and will update the driver as soon as the status is obtained and the all-clear is given) Visually inspect coupling prior to re-entering the tractor If trailer is in a door, pull trailer away a few feet Place tractor in neutral and raise trailer to a safe traveling height (never tow a trailer above the minimum height required to clear the landing gear from the ground, otherwise an altered center of gravity could cause a rollover; trailer should be raised to approximately 3' to 6' to clear uneven Yard areas) Check right-of-way and pull trailer out of location Do not raise or lower the boom while vehicle has a trailer attached and is in motion If trailer is a double door and the trailer is going into the yard, close and secure doors If trailer is a Loaded Outbound (LDO), it must be sealed prior to staging in the yard: Outbound seals all overhead door trailers a Yard Driver secures and seals all double-door trailers once trailer has been removed from the door (Outbound places the seals for double-door trailers on the tail of the trailer) Note the To Location field on the PMV screen Moving a trailer into a location Verify door number or yard location the trailer will be spotted in If location is available, trailer can be spotted (notify Dispatch to make any necessary adjustments if location is occupied) If trailer is going into a door, visually check signal to ensure light is green prior to movement Pull trailer in front of desired location If trailer is a double door and destined for the dock, open and secure doors If a double-door trailer is a loaded inbound, break seals (seals should be placed on floor (tail) of trailer prior to slotting trailer in the door; the Inbound team is required to enter seal numbers into 3D system when opening applicable appointments) Lower trailer to lowest possible level without dragging dolly legs (lowering trailer prior to placement into a door will ensure top portion of trailer does not strike the building while trailer is backed in) 9 Back trailer evenly into slot Lower trailer to ground If trailer is going into a door, spot it evenly against the dock Set trailer and tractor brakes Lower trailer completely Place tractor in neutral (leave tractor in reverse when lowering an AirRide trailer, due to its release valve that disperses air slowly, to prevent trailer from shifting during uncoupling process; the tractor can be placed in neutral once trailer is lowered completely) Disconnect air lines If trailer is going into a door, chock tires For reefer trailers, after trailer is empty, turn the unit off before removing it from the Inbound door (serious damage can result if these units run out of fuel) If trailer is a 28’ trailer, place a pup stand underneath the trailer's nose, centered behind the kingpin and positioned approximately 1' directly beneath trailer skid plate With a foot on the brake pedal, shift into drive, press down and hold Fifth Wheel Release button Slowly pull tractor out from under trailer Move Priorities Completion Time Requirement Priority 1 Moves……..7 minutes per move to complete Priority 2 Moves……..9 minutes per move to complete Priority 3 Moves…….. No time limit, to be moved as soon as possible after 1 & 2 moves Priority 3 Moves…….. No time limit, to be moved as soon as possible after 1- 3 moves Priority 3 Moves…….. No time limit, to be moved as soon as possible after 1 - 4 moves Trailer Moves - What if Dock Light is Not Green (Supervised Move)? If a dock signal is not green, or the trailer #, door #, or SCAC do not match the driver’s RF screen, do not slot or move the trailer. Partner with Dispatch immediately. Dispatch will notify the department to obtain a door status and will update the Driver as soon as the status is obtained and the all-clear is given, at which point the light should change to green. Conducting a Supervised Move If the dock light is not green or is malfunctioning, or the dock requests a supervised move, the move must be supervised by a logistics executive from inside the building prior to moving the trailer. This prevents incorrect trailer moves that could result in injury to team members, damage to equipment, and loss of productivity due to down time. For increased safety and 10 verification, it is recommended that two Target Executives with radios be involved in this process, one outside the DC and the other inside at the respective door. Yard Driver exits the vehicle and physically verifies that the door number, trailer number, and trailer SCAC match the selected move on the RF unit prior to hooking up to or spotting a trailer (call Dispatch for direction if anything does not match) Yard Driver radios Dispatch that there is a red light or no light at the door or that he/she is ready for the supervised move Dispatch contacts the respective department’s GL to respond to the door GL verifies that the light is showing red inside the building and that the door and trailer are safe for the move GL switches to the Dispatch channel and communicates directly with and identifies himself/herself to the Yard Driver GL asks the Yard Driver to exit the vehicle and check to make sure that the driver is at the correct door and that he/she has the correct trailer number Conducting a Supervised Move (Cont’d) Yard Driver communicates with the GL and states: I am at door ___, with trailer SCAC ____ and trailer number _____ GL gives the Yard Driver the go-ahead to pull or spot the trailer Yard Driver notifies the GL when the trailer is clear from the door After the move, the GL will contact FacOps to check the condition of the light, dock, or door and fix any deficiencies 11 Yard Tractor Maintenance (Preventive) Yard Tractor Pre-Operation Checklist: PRE-OPERATION SAFETY CHECKLIST (WALK AROUND INSPECTION) Tractor # ________ Driver: ____________________________________ Hours: _________ Date: _____________ Time: _______________ _____ 1. Check tires for damage and proper inflation _____ 2. Check cab hold down latches (air suspension units) for proper latching. _____ 3. Check engine oil level. _____ 4. Check engine coolant level. _____ 5. Drain any moisture from air tanks. _____ 6. Check cab doors and latches for proper operation _____ 7. Ensure that all steps, walkways and handholds are installed and in good working order. _____ 8. Start engine and check transmission fluid level _____ 9. Check windshield wiper for proper operation. _____ 10. Check steering system for any binding. Make sure steering effort is smooth and light. _____ 11. Check accelerator for proper operation. Should operate smoothly and without binding. _____ 12. Check all rear view mirrors, adjust and clean if needed. _____ 13. Check cab and frame for any structural damage or cracks. _____ 14. Inspect trailer electrical cable and trailer air lines for damage. Make sure both air lines are installed. _____ 15. Clean all windows if needed. _____ 16. Check transmission shift lever for any binding. _____ 17. Check boom control lever for proper operation. _____ 18. Check all lights for proper operation: Headlights, Turn Signals, Brake Lights, Hazard Lights, Marker Lights. _____ 19. Check horn(s) for proper operation. _____ 20. Check and fill fuel tank. _____ 21. Check hydraulic fluid. _____ 22. Check the brakes. _____23. Water-fuel separator checked for water, if water is found, drain the water. _____24. Check Fire Extinguisher for charge - green indicates a charge and red is no charge. If no charge, write up and have facility operations service fire extinguisher. Comments:__________________________________________________________________________ ____________________________________________________________________________________ A pre-operation checklist is completed by a yard driver prior to operating a Yard tractor. This is to be completed by each driver, each shift. If a driver has to switch yard tractors, they will need to perform a new pre-operation safety checklist. **Yard drivers are to initial each line as they check their yard tractors prior to vehicle operation. **T-580 has an on-site shed with oil, hydraulic fluid, transmission fluid, etc… so when fluid levels are low, yard drivers can replenish the low levels immediately. 12 Yard Maintenance (Keeping our Yard Clean) Yard Drivers are responsible for ensuring yard cleanliness while there are no scheduled moves. Below are the following procedures: Yard Drivers will contact Dispatch to receive a gaylord (large trash bin), brooms, etc. from FacOps. Yard Drivers will be responsible for keeping yard clean during times when there are no moves on the board. 13