CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS BROOK ROBAZZA AND SHILIN SUN desired to have an open space uninterrupted by brace bays or walls. This SFRS was the favoured seismic system in the USA prior to the 1994 Northridge Earthquake [10]. This seismic event exposed that the welded beam-to-column connections in these frames were often the weak links in the seismic systems. It is therefore of significant importance to continue the extensive study which has already been performed on moment resisting connections for seismic applications. Abstract A chain is only as strong as its weakest link. For structural design, it can be restated as “a structure is as strong as its weakest connection [7].” In other words, connection design is crucial to the entire structural design. One of the specific structural design issues is the behaviour of connections during earthquakes where ductile response is expected from seismic force-resisting systems (SFRS). Since steel is known as a ductile material with a high strength-toweight ratio, it is a desirable material to be used in earthquake design as a means of reducing the damage to the structure. Steel moment resisting connections have been proven to have excellent performance as a part of seismic force-resisting systems [1]. Steel moment frames which make extensive use of these connections and are often used as the SFRS for many structures where it is UNIVERSITY OF BRITISH COLUMBIA Table of Contents Abstract ........................................................................................... 1 Table of Contents ............................................................................ 1 List of Figures ................................................................................. 2 1.0 Introduction ............................................................................... 3 1.1 Bolting and Bolted Connections ........................................... 3 1.2 Welding and Welded Connection ......................................... 4 2.0 Steel Design for Seismic Applications ..................................... 5 2.1 Post-Northridge Earthquake Construction ............................ 6 2.1.1 Member Size of Connections ......................................... 6 2.1.2 Inelastic Behavior of Connections ................................. 6 2.1.3 Weld Procedure .............................................................. 6 2/6/2016 PAGE 1 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS 2.1.4 Shear Yielding of the Panel Zones................................. 6 2.1.5 Yield Stress of Structural Material ................................ 7 2.1.6 Stress Concentrations ..................................................... 7 2.1.7 After Northridge Earthquake Construction .................... 7 3.0 Objectives ................................................................................. 7 4.0 Plastic Design............................................................................ 8 4.1 Plastic Analysis ..................................................................... 8 4.2 Plastic Hinges........................................................................ 9 4.3 Prequalified Sections ............................................................ 9 4.4 Plastic Hinge Moment Calculation ..................................... 10 5.0 Investigated Moment Resisting Connections.......................... 11 5.1 Bolted Unstiffened End Plate Connection .......................... 11 5.2 Bolted Stiffened End Plate Connection .............................. 12 5.3 Reduced Beam Section Connection .................................... 13 6.0 Moment Resisting Connection Design ................................... 14 6.1 Canadian Code Governing Moment Connections for Seismic Applications .............................................................................. 14 6.2 Design Procedure ................................................................ 14 6.2.1 Bolted Unstiffened End Plate Connection ....................... 15 6.2.1.1Bolt Diameter ............................................................. 15 6.2.1.2 End Plate Thickness .................................................. 16 6.2.1.3 Column Flange Thickness......................................... 16 6.2.1.4 Column Web Thickness ............................................ 17 6.2.1.5 Panel Zone Thickness ............................................... 17 6.2.1.6 Continuity Plates ....................................................... 18 6.2.1.7 Welded Joints ............................................................ 18 6.2.1.8 Bolted Unstiffened End Plate Connection – Summary of Requirements and Limitations .......................................... 18 6.2.2 Bolted Stiffened End Plate Connection ........................... 19 6.2.2.1 Bolt Diameter ............................................................ 19 6.2.2.2 End Plate Thickness .................................................. 19 6.2.2.3 Column Flange Thickness......................................... 20 6.2.2.4 Column Web Thickness ............................................ 20 UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN 6.2.2.5 Panel Zone Thickness ............................................... 20 6.2.2.6 Continuity Plates ....................................................... 21 6.2.2.7 Welded Joints ............................................................ 21 6.2.2.8 Bolted Stiffened End Plate Connection – Summary of Requirements and Limitations .............................................. 21 6.2.3 Reduced Beam Section .................................................... 21 6.2.3.1 Flange Reduction Specifications............................... 21 6.2.3.2 Check Reduced Section Resistance to Applied Loads ............................................................................................... 21 6.2.3.3 Connection Shear ...................................................... 22 6.2.3.4 Panel Zone Thickness ............................................... 22 6.2.3.5 Continuity Plates ....................................................... 22 6.2.3.6 Weld Joint Details ..................................................... 22 6.2.3.7 Weld Access Holes ................................................... 22 6.2.3.8 Backing Bars ............................................................. 22 6.2.3.9 Welding Sequence for Bottom Beam Flange............ 23 6.2.4.0 Reduced Beam Section Connection – Summary of Requirements and Limitations .............................................. 23 7.0 Changes between S16-09 and S16-01(R05) affecting Connection Design ........................................................................ 23 8.0 Conclusion .............................................................................. 23 9.0 References ............................................................................... 24 10.0 Appendices ............................................................................ 23 List of Figures Figure 1 Rivet Heading Procedure .................................................. 3 Figure 2 Anchor Bolts in Moment Connection............................... 4 Figure 3 Connection with Cover Plate ............................................ 7 Figure 4 Plastic Hinge Example [12] .............................................. 9 Figure 5 Plastic Hinge Location for an RBS Connection [20] ..... 10 Figure 6 Geometry of Bolted Unstiffened End Plate Connection [2] ............................................................................................... 12 Figure 7 Bolted Unstiffened End Plate Connection [10] .............. 12 2/6/2016 PAGE 2 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS Figure 8 Geometry of a Bolted Stiffened End Plate Connection [2] ............................................................................................... 13 Figure 9 Bolted Stiffened End Plate Connection Example [13] ... 13 Figure 10 Geometry of Reduced Beam Section Connection [2] .. 13 Figure 11 Reduced Beam Section Example [10] .......................... 14 Figure 12 Critical Section Calculation Diagram ........................... 15 1.0 Introduction Steel connections are constituted by individual steel structural members. These members are usually connected by three types of fasteners or connectors which are rivets, bolts or welds. The structural members can be connected or assembled either in steel shops or in the field at construction sites. Prior to the 1950s’, rivets were used as standard fasteners for all types of steel structures, but have gradually become obsolete because of the tedious procedure to form rivet heads (Figure 1). To complete a rivet joint, the second rivet head must be formed by either hammering or using a hydraulic press which is a messy, noisy and hazardous process [7]. Figure 1 Rivet Heading Procedure UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN 1.1 Bolting and Bolted Connections Bolts and welds are now used as standard connectors in fabricating modern steel structures [7]. Bolting is the procedure to connect steel pieces by mechanical means [16]. Compared to welded connections, bolted connections are relatively easy to make and inspect. Connection strength depends on the bolt types and the connected steel pieces for bolts installed without pretension [16]. The bolt types are either common (ASTM Standard A307) or highstrength (ASTM Standards A325 and A490) bolts [16]. A307 Bolts are manufactured based on the American Society for Testing and Materials (ASTM) Specification A307, from low-carbon steel with a minimum ultimate tensile strength of 415 MPa. This type of bolt is usually square-head and used for minor connections. In most bolted connection applications, high-strength bolts are used, which are designated as A325 or A490 bolts. The A325 bolts are made from carbon steel with a minimum tensile strength of 830 MPa, according to the ASTM A325 specification, and then subjected to heat treatment. The A490 bolts are made according to ASTM A490 and are composed of high-strength alloy steel, with a minimum tensile strength of 1040 MPa and are also heat-treated. Both of these types of bolts are specified with their nominal diameter in millimeters and the steel type used in their manufacture. For example, M22 A325M stands for a 22 mm diameter bolt made according to the specifications of ASTM A325. The commonly used A325 bolt sizes are M16, M20, M22, M24, M27, M30 and M36. A490 bolts are used in a connection with heavier loads to reduce the number of fastener needed [7]. The bolted connections can be classified based on the types of resultant force transferred. These connection types are concentric connections (force transfer in tension and compression member), eccentric connections (in reaction transferring brackets) and moment resisting connections (in beam to column connections in 2/6/2016 PAGE 3 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS frames) [9]. The moment resisting connections are more complex to analyze than the first two types of bolted connections. This is due to the fact that they involve moment transferred from the beam to the column in moment resisting frames. When a connection is designed to transfer moment from the beam to the column, the connection is formed by connecting the flanges of the beam to the column where the moment is transferred by the pair of tension and compression forces in the top and bottom flange of the beam. Meanwhile, shear force is usually transferred through moment connections when the web of the beam is also connected to the column. In general, this type of connection is used to connect beam and column by the method of anchor bolts (See Figure 2). The bolts in the connection are subjected to a combination of shear and axial tension [9]. Figure 2 Anchor Bolts in Moment Connection 1.2 Welding and Welded Connection Welding is a process of joining steel or metal parts by fusing or melting them together at a joint to produce a continuous member. UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN The steel members are usually referred to as base metal and the material “fusing” them together is referred to as weld metal or the filler. Some welding processes have been developed since it was first used. The oldest welding method is believed to be forge welding where blacksmiths joined iron and steel by heating and hammering them [22]. It was the only welding method until the end of the 19th century. Arc welding, oxyfuel welding and resistance welding were developed late in the 20th century [23]. After Second World War, modern welding techniques were developed to meet the demand for a reliable, fast and inexpensive joining method [23]. The most popular one is the shielded metal arc welding technique (SMAW) which uses shielding gas and welding electrode (filler) [22]. It is used to make groove or butt welds as well as fillet welds. Other similar welding techniques include gas metal arc welding, submerged arc welding, flux-cored arc welding, and electroslag welding. Later development include laser beam welding, electron beam welding and robot welding. In steel structural practice, 80% of the welded joints made are fillet welds and only 15% are groove welds. Fillet welds are used to join pieces in various positions such as tee (90°), skewed and lap joints. Fillet welds are a partial penetration weld type which has fusion through part of the thickness of the joining pieces. Groove welds can be partial or full penetration welds. Full penetration groove welds are required in the more important welding joints in moment beam-column connections [8]. Compared to bolted connections, welded connections have many advantages. Through the process of welding, a strong metallurgical bond is created between two steel members so that they can form a continuous and load bearing joint which enables direct transfer of stress between members. The strength of welded connections depends on the weldability of the base metal, the strength of the weld metal and the process of welding [16]. 2/6/2016 PAGE 4 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS It also eliminates gusset and splice plates necessary for bolted structures [9]. Without bolts and braces, the weight of the connections can be simply minimized [9]. The absence of holes in tension members improves the efficiency of the section. Meanwhile, the cost of fabrication is less than bolted connections, since the operations such as drilling and punching can be eliminated. Due to the continuity of welded connections, stress concentration effects are seldom discovered in welded connections. Welded connections also have neat appearances even with complicated shapes of structural members [7]. The disadvantages of welding are that it requires skilled welders as well as inspectors [9]. Non-destructive inspections such as magnetic particle, ultrasonic or radiographic methods, may be carried out after welding to detect defects in welds in case the cracks propagate from the defects under fatigue loading [9]. Field welding may be problematic due to the location or environment [9]. Large residual stresses may be increased by the distortion developed in welded connections [16]. Therefore, it is important to produce high quality welds with proper profiles, good penetration, complete contact with base metal at all surfaces, no cracks, porosity or inclusion [9]. However, the methods of connecting steel structural members highly depend on the loads applied to the structures and how to successfully achieve the design goals. 2.0 Steel Design for Seismic Applications An earthquake is a sudden tremor or movement of the earth’s crust that can cause the ground to shake. A violent earthquake can trigger landslides, floods and cracks in the land. These can then lead to large-scale destruction to life and property [6]. The most basic property of earthquakes however is the ground accelerations UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN imposed to masses on the surface of the crust. Buildings are prime examples of these masses. As a result, structural designers and engineers have been making efforts to improve earthquake resistant structural design and to design structures that can withstand earthquakes with no or minimum damage in most cases [6]. It is difficult to design for earthquake loads, since they are unpredictable with their amplitude, duration and frequency [6]. Buildings codes therefore present response spectrums and other guidelines to analysis to provide a better approximation of these seismic loads. Structures are primarily designed to carry vertical loads, and therefore are prone to poor lateral load performance if they are not designed for it. However, it is generally not economically acceptable to design buildings to remain elastic in regions where strong ground motions are anticipated. In these regions, inelastic deformations must be accommodated as a means of reducing the seismic demand during a moderate to high seismic event. Therefore, the common seismic resistant design goal is specified as “to ensure elastic behaviour under a moderate earthquake which has a return period equal to the life of the structure and prevent collapse under the extreme probable earthquake” [6]. In other words, the designed structures can remain elastic under moderate seismic events and experience damage, but do not collapse, under severe seismic events. Since steel is well known as a ductile material, and is strong under compression and tension, it is widely used as an SFRS to resist load reversals induced by cyclic motions under earthquake loading [6]. However, the Northridge earthquake in 1994 was the starting point where failure was discovered in the critical beam-to-column connections. One year later, in the earthquake of Kobe, the beamto-column connections suffered severe damage and 10% of these structures collapsed [1]. The failure of the beam-to-column connections is because they prevented the formation of energy- 2/6/2016 PAGE 5 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS BROOK ROBAZZA AND SHILIN SUN dissipating plastic hinges and failed in a brittle manner. Following the earthquakes in Northridge and in Kobe, the extensive damage which occurred in many steel structures initiated intensive research and testing undertaken by the Federal Emergency Management Agency (FEMA) and a number of universities to produce better seismic resistant steel frame design and construction [10]. A number of improved beam-to-column connection design strategies have been developed with the purpose of providing adequate ductility response to seismic motion to prevent failure and collapse [5]. From the research emerged an overall concept to avoid damage to the columns of the structure. Therefore central to this philosophy of considering the effect of yielding members on the column is to prevent strong beam-weak column behaviour and weak stories [10]. Weak story collapse is one of the most undesirable failure mechanisms as it destabilizes the entire structure above. It is thus essential to design efficient connections so that ductile energy-dissipating plastic hinges can form at desired locations to maintain continuity in force flow path and avoid structural collapse [15]. However, the buildings damaged in the Northridge earthquake employed W30 or larger beams connected to heavy W14 columns. Therefore the initial testing was not representative of actual practice. It appears that size plays a significant role in the behavior of WSMF connections and that details that behave well for connections using small sections do not necessarily behave as well for larger sections. 2.1 Post-Northridge Earthquake Construction 2.1.3 Weld Procedure An investigation conducted by FEMA addressed the factors which contributed to the poor performance of Welded Steel MomentFrame (WSMF) buildings during the 1994 Northridge Earthquake. The following sections examine the discoveries and notes presented in FEMA 351 and FEMA 355. Weld metal used to erect the previously used WSMF is low-notchtoughness weld metal which means it develops unstable brittle fractures under high stress and strain demands. Meanwhile, welding practice in many of the damaged structures was found to be sub-standard such as inadequate fusion, failure to remove weld backing. Compounding these factors led to many dangerous weld connections and frequently resulted in brittle failure. 2.1.1 Member Size of Connections Prior to the Northridge Earthquake, it was common that large framing members were used even in relatively small buildings. The initial testing of WSMF connections was conducted in the 1960s and 1970s. All tested assemblies employed small-sized elements which are W18 beams and light W12 and W14 column sections. UNIVERSITY OF BRITISH COLUMBIA 2.1.2 Inelastic Behavior of Connections Common steel design practice is to overdesign the connections so the inelastic behavior occurs within the structural members. However, typical detailing practice prior to the Northridge earthquake relied on the large inelastic behavior occurring in the beam-column connections, but the strength of ductility of any connection is highly dependent on the quality of the workmanship employed. Meanwhile, every process of making a connection such as cutting, welding, and bolting, affects the behaviour of the connection. Therefore, the probability of failure is very high in real structures utilizing many moment resisting connections. 2.1.4 Shear Yielding of the Panel Zones In the 1980s, some engineers believed that shear yielding of the panel zones in a beam-column connection instead of flexural hinging of the beam, was a more benign and desirable way to 2/6/2016 PAGE 6 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS accommodate frame inelastic behavior. As a result, the building code allowed weak panel zones in steel frames. However, excessive yielding actually produces large secondary stresses at the beam-flange-to-column-flange joint, which can exacerbate the initiation of fractures [20]. 2.1.5 Yield Stress of Structural Material Between the 1980s and 1990s, new steel mills were replacing old mills in the United States. The new mills used scrap-based steel production which tends to produce steel with higher-strength. However, since the steel is stronger than the strength defined in the code, the designers designed the weak beams with the code strength instead of the real strength. Therefore the sections do not yield at expected stress levels. This leads to miscalculation of the yield moment. It also thus caused the desired location of the plastic hinge to be less predictable. BROOK ROBAZZA AND SHILIN SUN connection from the code. FEMA suggests each connection design should be qualified by a program of prototype laboratory testing. Between 1994 and 1996, the University of Texas discovered that cover plate (See Figure 3) on the connections can encourage the plastic behaviour to be within the beam elements. As a result, cover plates were widely used during this period. In 1995, FEMA 267 published defined rating criteria for weld metal and standards of design and fabrication of moment connections. Meanwhile, FEMA then used these studies to test and certify different moment connections including haunched connections, reduced-beamsection connections, vertical rib plate connections, side plate connections and slotted web connections. 2.1.6 Stress Concentrations Steel moment connections in moment frames usually experience stress concentrations. In the design calculations of connection capacity, it was presumed stresses were uniformly distributed across beam flanges and the flexural stresses are carried primarily by the flanges while shear stresses are carried primarily by the web. However, it is common that the flange also carries significant local bending and shear stress and the stresses are not uniformly distributed within flange elements, which leads to cracking of welds and initiates brittle fractures of weld metal. These brittle fractures cause failure of the joint as well as fractures spreading into the column. 2.1.7 After Northridge Earthquake Construction After the 1994 Northridge earthquake, FEMA removed the prequalified status of typical bolted-web welded-flange moment UNIVERSITY OF BRITISH COLUMBIA Figure 3 Connection with Cover Plate 3.0 Objectives Some types of rigid connections have been prequalified by FEMA for seismic applications [1]. The scope of this paper is to investigate three types of moment resisting connections for seismic applications by providing detailed design drawings, calculations 2/6/2016 PAGE 7 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS and design procedures. A formatted spreadsheet as well is provided for the design of practical examples from existing buildings. This spreadsheet may be used to check not only the adequacy of a given end plate, but also determines how much it is over or under designed. 4.0 Plastic Design Since it is economically impractical to design structures to resist all seismic loads elastically, it is essential that plastic design be utilized. This of course means that structures are designed to undergo deformation and damage during large seismic events. The main design philosophy of most building codes is thus intended to protect for life safety by avoiding earthquake-induced collapse in severe events, while permitting large amounts of structural and nonstructural damage [12]. 4.1 Plastic Analysis Plastic deformation occurs after the specimen has been loaded past its yield strength. As the specimen is loaded beyond its elastic limit, the stress remains constant while the strain increases [17]. For structural members, when the moment capacity is exceeded by the moment demand, a plastic hinge is formed which causes this section of the member to rotate at the plastic moment capacity. Plastic analysis is based on determining the maximum load that a structure can withstand before the structure collapses. The final collapse occurs when sufficient plastic hinging has occurred to convert the structure into a mechanism [17]. In determining the collapse mechanism and the required plastic moment diagram, there are a number of methods which may be employed. The mechanism or the virtual work method is the method to be studied here. This method incorporates a design UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN procedure requiring the determination of the largest plastic moment caused by a number of investigated failure mechanisms [18]. This is because the method is a generalized one which is based on upper bound theory of plastic design. This states that the load corresponding to the assumed method of collapse must be greater than or equal to the collapse load by definition. Therefore the largest plastic moment calculated is associated with the governing failure mechanism. The following is the procedural steps for this method [18]: Step 1: Assume a specific collapse mechanism. Step 2: Calculate the amount of internal virtual work which is defined as the sum of all the products of the plastic moments and their corresponding internal virtual angle changes. The internal virtual angle changes are computed by designating any one angle as θ and calculating all others in terms of θ and the geometry of the frame. Step 3: Calculate the amount of external virtual work which is defined as the sum of all the external loads times the virtual distance through which they move at the collapse mechanism. This distance is calculated by recognizing that it is the product of the angle θ and the distance from the angle change to the load. Step 4: Equate external to internal work. The angle θ cancels out and Mp can be solved for in terms of the loads and the dimensions of the frame. Step 5: Sufficient collapse mechanisms are tried so that the designer is satisfied that the one with the largest Mp has been found. This is done by drawing the plastic moment 2/6/2016 PAGE 8 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS diagram for each trial mechanism to see that there are no moments larger than the plastic moment Figure 4 Plastic Hinge Example [12] 4.2 Plastic Hinges Steel moment frames, when properly designed, are a perfect example of what the building codes desire in terms of seismic performance. By utilizing moment resisting connections, moment frames are intended to experience inelastic behaviour accommodated through the formation of plastic hinges at beamcolumn joints and column bases. These locations are ideal for the structure in that they prevent undesirable failure mechanisms. It is a basic principle of plastic design to prevent undesirable mechanisms by forcing more desirable failure mechanisms to fail first. This is essentially providing a “fuse” for the structure. Plastic hinges provide this fuse. Plastic hinges allow for rotation which can only occur when the bending moment reaches the plastic moment capacity. The area around the section of maximum bending moment is a region of localized plastic deformations form in which the curvature is much larger than elsewhere [17]. UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN Plastic hinges form through flexural yielding of beams and columns and shear yielding in the panel zones [12]. A plastic hinge usually forms due to large cyclic plastic deformations imposed to the steel section and results in local buckling (See Figure 3). Severe local buckling causes strength loss and is the reason that plastic hinges are preferred to occur in the beam rather than the column. Yielding of the columns is normally discouraged or prohibited for the reason that frame systems built with weakcolumn behaviour are known to have significantly larger inelastic story drifts and local ductility demands than comparable frames with yielding in the beams [19]. An alternative to having a plastic hinge form in the beam is to have it form in the panel zone. Research has found that there is high ductility in the panel zone but high shear stress in the panel zone and high stresses in the column flanges is found to possibly direct cracks that initiate at the welded joint into the column [19]. Therefore, panel zone yielding can be relied upon to provide plastic rotational capacity for seismic resistant design, but total reliance on this ductility is generally in appropriate [19]. The state of stress in the panel zone is also extremely complex and deformations must be divided into axial, flexural, and shear [21]. Excessive yielding actually produces large secondary stresses at the beam-flange-to-column-flange joint and exacerbates the initiation of fractures [19]. These factors all contribute to the conclusion that flexural yielding is best accommodated in the beams of the structure. 4.3 Prequalified Sections Some moment resisting connections are prequalified by the AISC to help reduce difficulties arising from the qualification process which requires extensive full-scale testing [12]. All of the connections investigated in this report are of this prequalified variety. These connections have exhibited adequate performance 2/6/2016 PAGE 9 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS BROOK ROBAZZA AND SHILIN SUN reinforcement, and other connection conditions. Calculated as: πΉπ¦ + πΉπ’ πΆππ = πΉπ¦ based on extensive testing and from review by an expert review panel. Therefore, for these connections a set of design procedures have been developed such that adequate plastic design is utilized. The plastic hinges locations for these prequalified connections are valid for beams with gravity loads representing a small portion of the total flexural demand and for conditions of strong columnweak beam behaviour. For frames in which gravity loading produces significant flexural stresses in the members, or frames that do not have strong-column, weak-beam configurations, locations of the plastic hinge formation should be determined based on a method of plastic analysis such as the mechanism or the virtual work method described earlier in Section 4.1. A value of 1.2 may be used for all cases, except where otherwise noted in the individual connection design procedure provided for prequalified sections RyFy = expected yield stress of the beam sections as defined in Clause 27.1.7 of S16-01 Ry = 1.1 according to Clause 27.1.7 and RyFy need not be less than 460 MPa for HSS section or 385 MPa for other sections. Ze = the effective plastic modulus of the beam section at the location of the plastic hinge. For Bolted End Plate Connections, Ze = the plastic modulus of the unreduced beam section, Zb 4.4 Plastic Hinge Moment Calculation FEMA 351 gives a detailed analysis of how to calculate the plastic hinge moment as well as the plastic hinge location, where this moment is attained. The analysis was based on data collected from tests on the prequalified connections. A similar, slightly modified analysis for calculating the probable plastic hinge moment is stipulated by CISC and presented below. The plastic hinge location for each connection is provided in Section 6. See Figure 4 for a diagram indicating the plastic hinge location. For fully restrained connections designed to develop plastic hinging in the beam or girder, the probabilistic plastic moment at the location of the plastic hinge should be determined as: πππ = πΆππ π π¦ ππ πΉπ¦ where: Mpr = probable peak plastic hinge moment Cpr = a factor to account for the effects of strain hardening, local restraint, additional UNIVERSITY OF BRITISH COLUMBIA Figure 5 Plastic Hinge Location for an RBS Connection [20] 2/6/2016 PAGE 10 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS 5.0 Investigated Moment Resisting Connections In order to provide a highly ductile response and reliable performance for beam-to-column connections, two key concepts were developed: strengthening the connection or weakening the beam framing into the connection or both [5]. These concepts are recognize the fact that a strong column-weak beam configuration is difficult to design due to large column size requirements since beams in typical moment frame buildings will be deeper than 350 mm to support dead and live loads alone [10]. Large columns with moment capacity exceeding that of the beams will usually result in thick column flanges which are prone to welding problems [10]. In addition, columns with depths greater than 350 mm present problems when attempting to accommodate Canadian drift limitations [10]. For these reasons, the given two concepts are employed. Reinforcing the connection is designed to provide a beam-tocolumn connection which is stronger than the beam section. By providing this strong connection, the plastic hinge is forced away from the face of the column. This causes large stresses and inelastic strains to be developed in the beam with enough distance from the column to prevent unacceptable stress and strain levels arising in the column. This method of beam-to-column connection is exhibited in the below Bolted Unstiffened End Plate and Bolted Stiffened End Plate connections. Weakening the beam framing into the connection is an alternative method which provides similar benefits to reinforcing connections. The idea of weakening relies on the fact that portions of the beam flange are trimmed away in a region adjacent to the beam-to- UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN column connection [5]. This method produces a “ductile fuse” which forces yielding to occur within the reduced section of the beam where large inelastic strains can be sustained [5]. By providing this measure, limited stress and strain is developed near or at the column. This beam-to-column method is best described by the Reduced Beam Section connection. Each connection type has its respective advantages and disadvantages. Bolted End Plate connections aid in reducing the drift in moment frames but also increase the cost, and with large bolted end plate connections, can result in very large welds and higher degrees of restraint [5]. Reduced Beam Section connections often have a lower cost than Bolted End Plate connections but also have increased the elastic drift due to the reduction in beam stiffness [1]. As always when considering cost however, one must also consider a number of factors varying from craftsmen wages and geographical location to weather climate. The following connections are believed to cover most practical applications in Canada according to the Canadian Institute of Steel Construction [1]. The first two connections represent the design philosophy of reinforcing the connection while the last connection investigated represents the design philosophy of weakening the beam. All of these connections are prequalified and each has a corresponding appendix in the report provided by CISC which outlines a summary of the requirements and limitations stipulated by the CISC 5.1 Bolted Unstiffened End Plate Connection The Bolted Unstiffened End Plate (BUEP) connection utilizes an extended end plate and is a common form of field-bolted moment connection [1]. This connection is made by shop-welding the beam to the end plate using a complete joint penetration groove (CJPG) 2/6/2016 PAGE 11 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS BROOK ROBAZZA AND SHILIN SUN welded joint for the beam flanges to the end plate and fillet welds for the beam web to end plate joint [3]. After completion of the shop-welding, the end plate is then field-bolted to the column using eight bolts. See Figure 6 for the geometry of a bolted unstiffened end plate connection. Figure 7 Bolted Unstiffened End Plate Connection [10] 5.2 Bolted Stiffened End Plate Connection Figure 6 Geometry of Bolted Unstiffened End Plate Connection [2] The BUEP connection should be designed such that yielding may be accommodated either as a combination of beam flexure and panel zone yielding or solely due to beam flexure. The end plates, bolts, and welds should be designed to prevent significant yielding from occurring in these elements [1].The design procedure for the proportioning of this type of connection is provided in Section 6. See Figure 7 for an example of a bolted unstiffened end plate connection. UNIVERSITY OF BRITISH COLUMBIA The Bolted Stiffened End Plate (BSEP) connection is identical to the bolted unstiffened end plate connection but in this case the outstanding flanges of the end plate at the top and bottom of the beam are stiffened by a vertical fin plate that extends outward from the beam flanges [1]. These stiffener plates are CJPG double-bevel groove welded to the beam flanges and end plates [2]. See Figure 8 for the geometry of a bolted stiffened end plate connection. As with the unstiffened variety of Bolted End Plate connection, the BSEP connection should be designed such that yielding may occur either as a combination of beam flexure and panel zone yielding or due to beam flexure alone. The end plates, bolts, and welds should be designed to prevent significant yielding from occurring in these elements [1]. The design procedure for the proportioning of this type of connection is provided in Section 6. See Figure 9 for an example of a bolted stiffened end plate connection. 2/6/2016 PAGE 12 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS BROOK ROBAZZA AND SHILIN SUN weld metal to join the flanges of the beam to the column [1]. The web joints for these connections may be either complete penetration groove welds, or bolted or welded shear tabs [3]. When the RBS connection is used in design it is important to take into consideration the reduction in beam stiffness which occurs due to the trimming of the flanges in the “dog-bone” region. Unless a detailed analysis is conducted, a 7% to 9% increase in elastic drift should be accounted for flange reductions of 40% and 50% respectively [1]. See Figure 10 for the geometry of a reduced beam section connection. Figure 8 Geometry of a Bolted Stiffened End Plate Connection [2] Figure 9 Bolted Stiffened End Plate Connection Example [13] 5.3 Reduced Beam Section Connection The Reduced Beam Section (RBS) connection utilizes circular radius cuts in both top and bottom flanges of the beam to reduce the flange area over a length of the beam near the ends of the beam span [3]. This connection uses no reinforcement other than the UNIVERSITY OF BRITISH COLUMBIA Figure 10 Geometry of Reduced Beam Section Connection [2] 2/6/2016 PAGE 13 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS The RBS connection should be proportioned to allow yielding to occur as either a combination of flexural yielding of the panel zone and reduced section yielding or as the reduced section yielding alone [1]. The beam-flange-to-column joints and the beam web connection should be designed to prevent significant yielding from occurring in these elements. The design procedure for the proportioning of this type of connection is provided in Section 6. BROOK ROBAZZA AND SHILIN SUN these detailed design procedures for the three connections investigated in this report. 6.1 Canadian Code Governing Connections for Seismic Applications Moment The CISC Handbook contains detailed information regarding the design and detailing of structural steel in SI metric units. The Tenth Edition has been updated to reflect changes to CSA S16-09 and the steel sectional data. This code uses the limit state design procedure and factors up load demands while factoring down material resistances. The factoring procedure is based on probabilistic distributions of resistances and loads produced by numerous experimental testing data in order to provide an acceptable level of safety in a given structure. The code is intended to be used in conjunction with the NBCC 2010. Clause 27 of CSA Standard S16-09 is used for seismic design and stipulates the performance criteria for beam-to-column connections for Ductile (Type D) and Moderately Ductile (MD) Moment-Resisting Frames. 6.2 Design Procedure Figure 11 Reduced Beam Section Example [10] 6.0 Moment Resisting Connection Design The general design objectives of the three types of moment connection studied is to provide large, stable, plastic rotational capacity with an aim to mobilize at least one ductile element precluding any undesirable failure modes [1]. According to the Canadian Institute of Steel Construction (CISC) [1], the design procedures of moment connections include the following: In order to help engineers design moment resisting connections, the CISC provides detailed design procedures for prequalified moment resisting connections. The following section will present UNIVERSITY OF BRITISH COLUMBIA ο§ ο§ 2/6/2016 Identify the undesirable failure modes and all yielding mechanisms Determine the probably peak capacity of the primary yielding mechanism and the onset of yielding in some cases PAGE 14 OF 27 CIVL 510 ο§ ο§ MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS Proportion the connection to ensure that the nominal resistances against each of the undesirable failure modes at least equal the probably peak capacity of the primary yielding mechanism In order to achieve the most desirable sequence of yielding for connections in Type D and Type MD fames, each connection should be proportioned to prevent yielding of any secondary yielding mechanism prior to the onset of yielding of the primary yielding mechanism. Clause 27.2.5 stipulates code limitations on beam-to-column joints and connections. The beam-to-column joint shall maintain strength at the column face of at least the plastic moment resistance of the beam, Mpb, through a minimum interstorey drift angle of 0.04 radians under cyclic loading according to Clause 27.2.5.1. In the case of reduced beam section connections or when local buckling limits the flexural strength of the beam, the beam need only achieve 0.8Mpb at the column face when an interstorey drift angle of 0.04 radians in developed under cyclic loading. Clause 27.2.5.2 states that the factored resistance of the beam web-to-column connection shall equal or exceed the effects of gravity loads combined with shears induced by moments of 1.1RyZFy acting at plastic hinge locations. If the plastic hinge is to be located in the column, which will not be the case for these moment-resisting connections, Clause 27.2.8 for protected zones must be considered as well as Clause 27.2.3. When the plastic hinge is designed to occur in the beam, Clause 27.2.2 must come into effect. This clause stipulates that the beam sections be Class 1 sections, be laterally braced in accordance with Clause 13.7(b) and the forces acting on other members and connections due to plastic hinging shall be calculated using 1.1Ry times the nominal flexural resistance, ZFy. It is important to note here that the following design procedures are done assuming that the beams and columns UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN of the connection have already been checked to have adequate resistance to the design forces. These design procedures are thus only for designing a moment-resisting connection to perform is a desirable manner. Figure 12 Critical Section Calculation Diagram 6.2.1 Bolted Unstiffened End Plate Connection The following design procedure for the BEUP connection has been laid out with guidance from CISC [1]. The procedure examines the restrictions on the proportioning of the connection in no particular order but they must all be satisfied in order to obtain a safe connection. Guidelines for continuity plates and welded joint design are presented as well. 6.2.1.1 Bolt Diameter Bolt diameter must be large enough and of the correct type to resist Mcf and Vcf. The following conditions check whether the bolt configuration is appropriate. 2/6/2016 PAGE 15 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS In order to prevent a Mode 1: Bolt Tension failure in BUEP connections, the following equation must be satisfied. Otherwise the bolt size or type must be reconsidered in order to resist Mcf. πππ 0.75π΄π πΉπ’ ≥ 2(π 1 +π2 ) π‘π ≥ πππ π ππ π √ 1 2 1 π 1 0.8πΉπ¦π {(ππ − ππ‘ ) [ 2 (π + π ) + (ππ + π ) π] + 2 (ππ + 2)} π π where: where: Fu = Specified minimum tensile strength (MPa) Ab = bolt area based on nominal diameter Mcf is defined in Figure 6 d1 and d2 are defined in Figure 6 To prevent a Mode 2: Bolt Shear failure in BUEP connections, the following equation must be satisfied. Bear in mind here that the bolt threads should not intercept the shear plane. π = √ππ π See Figure 6 for the geometry definitions above. To prevent a Mode 4: End Plate Shear failure, end plate shear yielding should be precluded by selecting an end plate thickness satisfying following condition: π‘π ≥ 3π΄π (0.5πΉπ’ ) ≥ πππ where: Vcf = is defined in Figure 12 Ab and Fu are defined above 6.2.1.2 End Plate Thickness The end plates which are used in the BUEP connection should be composed of CSA G40.21 300W or ASTM A36 steel. For both of these types of steel, πΉπ¦π should be taken as 250 MPa. The following restrictions are imposed to the configuration of the end plate thickness π‘π . BROOK ROBAZZA AND SHILIN SUN πππ 1.1πΉπ¦π ππ (ππ − π‘π ) 6.2.1.3 Column Flange Thickness The BUEP connection configuration is dependent on the column flange thickness. The following conditions check whether a continuity plate is required for the connection depending on the thickness of the column flange. To prevent a Mode 5a: Beam Flange Tension Effect on Column Flange failure in BUEP connections without continuity plates the following equation must be satisfied. If the column flange is thinner than is required for this condition, then continuity plates should be provided. To prevent a Mode 3: End Plate Flexure failure, end plate yielding must be precluded by ensuring that the end plate thickness satisfies: UNIVERSITY OF BRITISH COLUMBIA 2/6/2016 PAGE 16 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS πππ ( )πΆ π √ π − π‘π 1 π‘π ≥ 2πΉπ¦π π πΆ2 = ππ − π 2 π =√ where: c is defined in Figure 8 π πΆ1 = − π1 2 k1 = distance from the centerline of the column web to flange toe of fillet as provided in Table 4.1 and in Part 6 of the CISC Handbook 10th Edition To prevent a Mode 5b: Beam Flange Tension Effect on Column Flange failure in connections with continuity plates, the following equation must be satisfied. If the column flanges do not satisfy the below equation, either a new connection must be considered or a new column section must be selected. BROOK ROBAZZA AND SHILIN SUN πΆ1 πΆ2 (2ππ − 4π1 ) πΆ2 + 2πΆ1 6.2.1.4 Column Web Thickness In the BUEP connection, continuity plates must be provided if the column web thickness does not satisfy the following condition. This prevents against Mode 6: Beam Flange Compression Effect on Column without Continuity Plates failure. Otherwise continuity plates must be provided. π€π ≥ πππ (ππ − π‘π )(6ππ + 2π‘π + π‘π )πΉπ¦π where: ππ = the k-distance of the column section for engineering design. πππ √ 2(ππ − π‘π ) π‘π ≥ 0.8πΉπ¦π ππ where: π 1 2 4 2 ππ = ( + π ) ( + ) + (πΆ2 + πΆ1 ) ( + ) 2 πΆ2 πΆ1 π π π πΆ1 = − π1 2 UNIVERSITY OF BRITISH COLUMBIA 6.2.1.5 Panel Zone Thickness Connections for Type D and Type MD frames should be proportioned to allow yielding to occur either as a combination of beam flexure or panel zone yielding or beam flexure alone. Beam flexure yielding is the primary yielding mechanism and panel zone yielding the secondary yielding mechanism. In order to prevent Mode 7: Panel Zone Shear failure it is necessary for one-sided connections to have a panel zone thickness satisfying the following condition. 2/6/2016 PAGE 17 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS β − ππ ) β π€′ ≥ 0.9(0.6π π¦π πΉπ¦π ππ )(ππ − π‘π ) πΆπ¦ ππ ( 1) For two-sided connections, the thickness of the continuity plate should be at least equal to the thicker of the beam flanges. 2) For one-sided connections, the continuity plate thickness should be at least one-half of the thickness of the beam flange. where: h = average storey height of the stories above and below the beam-to-column intersection, except: a) where the column below has a pinned base, h = sum of the storey height below and one-half the storey height above and b) for top level connections, h = the storey height but twice the storey height where the column has a pinned base, ππ πΆπ¦ = πΆππ ππ ππ is defined in Figure 12 π π¦π πΉπ¦π = the probable yield stress of the column section in accordance with 27.1.7 of S16-01 and ππ = effective elastic modulus of beam section at the plastic hinge location 6.2.1.6 Continuity Plates Continuity plates may be required in some BUEP connections when the column flange and/or web thickness is inadequate to provide resistance against undesirable failure modes. These failure modes are corresponding to limitations just described. Continuity plates are also referred to as panel zone horizontal stiffeners and column transverse stiffeners. When using continuity plates it is important to consider that increasing the column strength may be more economical than adding the continuity plates. This is due to high labour costs associated with welding in many countries including Canada. The following requirements must be met for the design. UNIVERSITY OF BRITISH COLUMBIA BROOK ROBAZZA AND SHILIN SUN 6.2.1.7 Welded Joints The beam flange-to-plate joints should be complete-penetrationgroove-welded joints (CJPG). This type of joint has special requirements as access holes are not permitted. One sequence for welding each single-bevel T-joint is the following: a) install an 8-millimetre fillet on the inner flange face, serving as backing, b) gouge root of backing to sound metal, then c) complete the groove weld in a horizontal or flat position The beam web-to-end plate joint should be either a fillet CJPG welded joint or a fillet-welded joint. A fillet-welded web should have welds on both sides of the web and the welded web connection should be proportioned to resist the more severe load effect of the following two effects: a) flexural yielding capacity of the web, b) 2Vcf, where Vcf is defined in Figure 12 6.2.1.8 Bolted Unstiffened End Plate Connection – Summary of Requirements and Limitations See Appendix A for the summary of requirements and limitations for the Bolted Unstiffened End Plate Connection. 2/6/2016 PAGE 18 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS 6.2.2 Bolted Stiffened End Plate Connection The following design procedure for the BSEP connection has been laid out with guidance from CISC [1]. The procedure examines the restrictions imposed on the proportioning of the connection in no particular order but they must all be satisfied for a safe connection. Guidelines for continuity plates and welded joint design are presented as well. To prevent a Mode 2: Bolt Shear failure in BSEP connections, the following equation must be satisfied. Like the BUEP connection, the bolt threads should not intercept the shear plane. 6π΄π (0.5πΉπ’ ) ≥ πππ where: Vcf = is defined in Figure 12 Ab and Fu are defined above 6.2.2.1 Bolt Diameter Bolt diameter must be large enough and of the correct type to resist Mcf and Vcf. The following conditions check whether the bolt configuration is appropriate. In order to prevent a Mode 1: Bolt Tension failure in BSEP connections, the following equations must be satisfied. Otherwise the bolt size or type must be reconsidered in order to resist Mcf. 0.75π΄π πΉπ’ ≥ πππ 3.4(π2 + π3 ) 2.58 3.25 × 10−6 ππ 0.591 πππ 1.91 0.327 0.965 π‘π0.895 πππ‘ π‘π ππ The end plates which are used in the BSEP connection should be composed of CSA G40.21 300W or ASTM A36 steel. For both of these types of steel, πΉπ¦π should be taken as 250 MPa. The following restrictions are imposed on the configuration of the end plate thickness π‘π . + ππ where: Fu = Specified minimum tensile strength (MPa) Ab = bolt area based on nominal diameter Mcf is defined in Figure 12 d1 and d2 are defined in Figure 8 dbt = bolt diameter πππ πππ = ππ − π‘π UNIVERSITY OF BRITISH COLUMBIA 6.2.2.2 End Plate Thickness To prevent a Mode 3: End Plate Flexure failure mechanism, end plate yielding must be precluded by ensuring that the end plate thickness is at least equal to the larger of the following equations. and 0.75π΄π πΉπ’ ≥ BROOK ROBAZZA AND SHILIN SUN π‘π ≥ 0.9 154 × 10−6 ππ0.9 π0.6 πππ 0.9 0.1 0.7 πππ‘ π‘π ππ and π‘π ≥ 267 × 10−6 ππ0.25 π0.15 πππ 0.7 0.15 0.3 πππ‘ π‘π ππ where: πππ‘ is the bolt diameter To prevent a Mode 4: End Plate Shear failure, end plate shear yielding should be precluded by the use of an appropriate stiffener 2/6/2016 PAGE 19 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS plate. These plates should be clipped at the intersection of the end plate and the beam flange. below equation, either a new connection must be considered or a new column section must be selected. 6.2.2.3 Column Flange Thickness The BSEP connection configuration is also dependent on the column flange thickness. The following conditions check whether a continuity plate is required for the connection depending on the thickness of the column flange. πππ √ 2(ππ − π‘π ) π‘π ≥ 0.8πΉπ¦π ππ where: π 1 2 4 2 ππ = ( + π ) ( + ) + (πΆ2 + πΆ1 ) ( + ) 2 πΆ2 πΆ1 π π π πΆ1 = − π1 2 ππ − π πΆ2 = 2 To prevent a Mode 5: Beam Flange Tension Effect on Column Flange failure on BSEP connections without continuity plates the following equation must be satisfied. If the column flange is thinner than is required for this condition, then continuity plates should be provided. π‘π ≥ √ πΌπ πππ πΆ3 0.9πΉπ¦π (3.5ππ + π) π =√ where: 1⁄ 3 π΄π ∝π = πΆπ ( ) π΄π€ πΆ1 = 1⁄ 4 πΆ3 ( ) πππ‘ π πππ‘ − − π1 2 4 and Ca = 1.45 for A325 bolts and 1.48 for A490 bolts Af = Area of beam tension flange Aw = Area of beam web, clear of flanges BROOK ROBAZZA AND SHILIN SUN πΆ1 πΆ2 (2ππ − 4π1 ) πΆ2 + 2πΆ1 6.2.2.4 Column Web Thickness The BSEP connection has the same requirements on column web thickness as the BUEP connection. Like the BUEP connection, if the BSEP connection does not meet the requirements provided in Section 6.2.1.4, continuity plates must then be provided. 6.2.2.5 Panel Zone Thickness The panel zone requirements for the BSEP connection are the same as those for the BUEP connection described in Section 6.2.1.5. To prevent a Mode 5: Beam Flange Tension Effect on Column Flange failure on connections with continuity plates, the following equation must be satisfied. If the column flanges do not satisfy the UNIVERSITY OF BRITISH COLUMBIA 2/6/2016 PAGE 20 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS BROOK ROBAZZA AND SHILIN SUN 6.2.2.6 Continuity Plates 6.2.3.1 Flange Reduction Specifications The requirements on the continuity plates for the BSEP connection are also the sameare identical to the BUEP connection listed in When selecting the length and location of the beam flange reduction, the following limits must be imposed: are the same imposed on the BUEP connection as described in Section 6.2.1.6. 0.5π ≤ π ≤ 0.75π 0.65π ≤ π ≤ 0.85π 6.2.2.7 Welded Joints The welded joint specifications for the BSEP connection are the same specifications imposed on the BUEP connection and described in Section 6.2.1.7. 0.20π ≤ π ≤ 0.25π where: a and s are shown in Figure 10 b = beam flange width d = beam flange depth c = depth of cut 6.2.2.8 Bolted Stiffened End Plate Connection – Summary of Requirements and Limitations As can be noted from the above requirements, many of the restrictions imposed on the BSEP connection are the same as BUEP connection but there are a number of important differences. See Appendix B for the summary of requirements and limitations for the Bolted Stiffened End Plate Connection. 6.2.3 Reduced Beam Section The following design procedure for the RBS connection has been laid out with guidance from the CISC [1]. The procedure examines the restrictions on the proportioning of the connection in no particular order but they must all be satisfied for a safe connection. Guidelines for continuity plates and welded joint design are presented as well. The welded joint design includes the weld details for the weld access holes, backing bars, and the welding sequence for the bottom beam flange. In addition, the reduced flange width should be equal to or less than 14.6 times the flange thickness of the beam. 6.2.3.2 Check Reduced Section Resistance to Applied Loads Determine the factored resistance of the reduced section and check its adequacy for the effect of the factored loads using Ze calculated using c = 0.2b and be = 0.6b. To preclude flexure failure of the connection the following equation must be satisfied. Otherwise, increase c and recheck conditions for the connection. The maximum value of c is 0.25b. πππ ≤ π π¦ πΉπ¦ ππ where: RyFy = 385 MPa and Zb is the plastic section modulus of the gross beam section. UNIVERSITY OF BRITISH COLUMBIA 2/6/2016 PAGE 21 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS bb = unreduced beam flange width tb = beam flange thickness RybFyb = the probable yield stress of the beam section RycFyc = the probable yield stress of the column section 6.2.3.3 Connection Shear The shear force at the column face should be calculated according to the following equation. 2πππ πππ = + ππ πΏ − ππ where: Vg = shear due to companion gravity loads factored L = length of span For field-bolted shear tabs, the shear tab connection should be designed for the previously defined shear force. The resistance may be taken as nominal for bearing-type connections. This type of connection needs to be connected to the column using either a CPJ groove weld or full-depth fillet welds of 0.75 times the tab plate thickness on each side of the tab plate. 6.2.3.4 Panel Zone Thickness To prevent panel zone shear for the RBS connection, the panel zone thickness should be proportioned the same as with bolted end plate connections and outlined in Section 6.2.1.5. 6.2.3.5 Continuity Plates Continuity plates are required if the column flange thickness does not satisfy at least one of the following equations. π π¦π πΉπ¦π π‘π ≥ 0.4√1.8ππ π‘π π π¦π πΉπ¦π and π‘π ≥ where: UNIVERSITY OF BRITISH COLUMBIA ππ 6 BROOK ROBAZZA AND SHILIN SUN 6.2.3.6 Weld Joint Details There are guidelines stipulated by the CISC for the use of weld access holes, backing bars, and the welding sequence for the bottom beam flange. These guidelines ensure that the welded portions of the connections conform to a desired level of performance. 6.2.3.7 Weld Access Holes The weld access holes used in the connection design must meet the dimensional requirements provided by FEMA-350 in Figure 3-5. The access holes should be finished such that the surface roughness is at most 13μm and there are no notches or gouges. The welding should be done using controlled hydrogen electrodes that meet H16 designator requirements. Following completion of the welding, the area should be ground smooth and flush to meet the contour and finish requirements for the access holes. To ensure that the welds are free of cracks, weld access holes should be inspected by means of magnetic particle testing or liquid penetrant testing. 6.2.3.8 Backing Bars Backing bars used when welding the bottom beam flange to the column should be removed after welding. After the Northridge earthquake it was found that there were failures stemming from the failure to remove backing bars from the bottom beam flange region and thus this new practice was acquired. The CISC provides solutions for removing backing bars such as air carbon cutting, grinding, chipping, or thermal cutting. A reinforcing fillet weld 2/6/2016 PAGE 22 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS should be provided in these cases. This weld should have a minimum leg size of the maximum of 8 mm or the root opening plus 2 mm. BROOK ROBAZZA AND SHILIN SUN 6.2.3.9 Welding Sequence for Bottom Beam Flange not yield at the levels expected. This fact is unconservative when sizing adjacent members. This is a change from S16-01(R05) which has a RyFy = 385 MPa for HSS sections. Since HSS sections are not usually utilized in moment resisting connections however, this change is of little consequence. When the less desirable field welds are required, the CISC recommends the following sequence to be used: 8.0 Conclusion 1) Weld start-stops directly under the beam web should be avoided. 2) Each layer should be completed across the full width of the flange before the next layer begins. 3) The start-stops of any two consecutive layers should not fall on the same side of the beam web. 6.2.4.0 Reduced Beam Section Connection – Summary of Requirements and Limitations See Appendix C for the summary of requirements and limitations for the Reduced Beam Section Connection. 7.0 Changes between S16-09 and S1601(R05) affecting Connection Design There are few changes from the steel code upgrade from S1601(R05) to S16-09 which are specifically affecting connection design. There are a number of changes which affect the beam and column sections connecting into the connection but these only indirectly affect the connection design. The only change that has direct affect on the calculations is a change in Clause 27.1.5.1 which affects the calculation of the probable plastic bending moment in the form of the Ry factor. For HSS members Ry has increased to 1.37 (therefore a RyFy = 460 MPa) which reflects the cold working of the plates producing higher strength steel that does UNIVERSITY OF BRITISH COLUMBIA Moment resisting connection design has been recognized as a crucial part of designing an adequate seismic force-resisting system. Although researchers and practicing engineers have made substantial revisions to the seismic design of moment resisting connections after the Northridge and Kobe earthquakes, there still remains some question about the adequacy of the revisions and the new types of connections being used. As could be seen from the connections that failed during these two major seismic events, testing is not always representative of true engineering practice. In order to prove that these connections are truly adequate, further analysis must be undertaken to study the performance of these prequalified moment resisting connections as well as the procedure of their design. Since the three connections investigated in this report are only a few of the numerous connections available, the reader should look into FEMA 350 which provides many more connection types and corresponding design procedures. The procedure used for the design is implemented into a flexible tool that has been developed into a spreadsheet program. This program helps the designer design connections by not only determining the strength and adequacy of a proposed connection configuration but also provides an estimation of the efficiency of the connection. Three types of common prequalified moment resisting connections are chosen which are representative of Canadian construction. The spreadsheet tool incorporates each of these connection type design procedures to enable the designer to 2/6/2016 PAGE 23 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS consider several types of connection in their design. This attached design tool provides the designer with substantial assistance in the design of moment resisting connections for seismic applications. 9.0 References [1] Canadian Institute of Steel Construction (2008). “Moment Connections for Seismic Applications.” Lakeside Group Inc. Ontario, Canada. [2] Federal Emergency Management Agency (2000). “FEMA 350 3-48 Moment Resisting Connections.” Retrieved from www.nehrp.gov. SAC Joint Venture. California, U.S.A. [3] Federal Emergency Management Agency (2000). “Recommended Seismic Design Criteria for New Steel MomentFrame Building: FEMA 350.” SAC Joint Venture. California, U.S.A. [4] Wilkinson, S., Hurdman, G., & Crowther, A. (2006). “A Moment Resisting Connection for Earthquake Resistant Structures.” Journal of Constructional Steel Research Volume 62. BROOK ROBAZZA AND SHILIN SUN [7] Rizkalla, S. H., & Thadani, B. N. (1983). “Structural Steel Design.” Cantext Publications. Manitoba, Canada. [8] Stiemer, S. F. (2011) “Connection Design and Cost Estimate.” University of British Columbia, British Columbia, Canada. [9] Satishkumar, S. R. (2005) “Design Steel Structure I.” NPTEL Chennai, India. [10] Metten, A. (2010). “Seismic Resisting Elements – Moment Frames and Other Systems.” Bush, Bohlman& Partners. British Columbia, Canada. [11] Eliasova, M., Gomes, F. C. T., & Wald, F. (2002). “Stiffened End Plates in Structural Steel Connections.” [12] Adan, S. M., & Hamburger, R. O., (2010). “Steel Special Moment Frames.” A Joint Publication of NCSEA, CASE and SEI. [13] Steel Photo Gallery (2011). Retrieved from_http://www.meritsteel.com/PhotoGallery.html [14] Canada Institute of Steel Construction (2010). “Steel Handbook – Tenth Edition.” CISC Publications [5] Pachoumis, D. T., Galoussis, C. N., & Christitsas A. D. (2009). “Reduced Beam Section Moment Connections Subjected to Cyclic Loading: Experimental Analysis and FEM Simulation.” Engineering Structures Volume 31. [15] Sehgal, V. K., Setia, S., & Murty, C. V. (2009). “Seismic Behavior of Weak-axis Beam-column Connections.” CRC Press Online. [6] Institute for Steel Development & Growth (2006). “Earthquake Resistant Design of Steel Structures.” Institute for Steel Development & Growth. Kolkata, India. [16] Unsworth, J. F. (2010). “Design of Connection for Steel Members.” CRC Press Online. UNIVERSITY OF BRITISH COLUMBIA 2/6/2016 PAGE 24 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS [17] Stiemer, S. F. (2011)“Plastic Design with Computers,” retrieved from_http://www.sigi.ca/engineering/notes/plastic_ design_with_computers.pdf. BROOK ROBAZZA AND SHILIN SUN investigated connections. Similar tables of requirements and limitations are also provided by FEMA 350. [18] Stiemer, S. F. (2011)“Plastic Methods,” retrieved from_http://www.sigi.ca/engineering/notes/plastic_ mathods.pdf. [19] Federal Emergency Management Agency (FEMA)-355D, (2000). “State of the Art Report on Connection Performance” retrieved from_http://www.nehrp.gov/pdf/fema355d.pdf. Appendix A: Bolted Unstiffened End Plate Connection – Summary of Requirements and Limitations: [20] Federal Emergency Management Agency (FEMA)-351, (2000), “Recommended Seismic Evaluation and Upgrade Criteria for Existing Welded Steel Moment-Frame Buildings” retrieved from_http://www.nehrp.gov/pdf/fema355d.pdf. [21] Charney, F. A., Downs, W. M., (2004). “Modeling Procedures for Panel Zone Deformations in Moment Resisting Frames.” Department of Civil and Environmental Engineering, Virginia Tech, Blacksburg, Virginia, U.S.A. [22] Cary, Howard B; Scott C. Helzer (2005). Modern Welding Technology. Upper Saddle River, New Jersey, U.S.A. [23] ASM International (2003). Trends in Welding Research. Materials Park, Ohio: ASM International. 10.0 Appendices The following appendices are tables from the CISC guidelines for the connections investigated in this report. These tables provide a summary of the requirements and limitations that are impost on the UNIVERSITY OF BRITISH COLUMBIA 2/6/2016 PAGE 25 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS BROOK ROBAZZA AND SHILIN SUN Appendix B: Bolted Stiffened End Plate Connection – Summary of Requirements and Limitations: UNIVERSITY OF BRITISH COLUMBIA 2/6/2016 PAGE 26 OF 27 CIVL 510 MOMENT RESISTING CONNECTIONS FOR SEISMIC APPLICATIONS BROOK ROBAZZA AND SHILIN SUN Appendix C: Reduced Beam Section Connection – Summary of Requirements and Limitations: UNIVERSITY OF BRITISH COLUMBIA 2/6/2016 PAGE 27 OF 27