Model Wave-Energy Generators 2.4.3 Model Wave-Energy Generators What? This document explains the theory, construction, and operation of a model wave-energy generator, used to convert ocean wave energy into electrical energy. The actual model is that of a wave-energy buoy, containing a linear electric generator. In a linear generator, the magnet moves in a straight line in and out of a coil of wire. Why? The purpose is to further students’ and the general public’s knowledge of and interest in wave-energy generators. We plan to implement a student model first, specifically addressing the sixth- to eighth-grade science design standards. Ultimately, these models can be brought to the Hatfield Marine Science Center (HMSC) for evaluation using our wave tank and oscilloscope. The principal goals are to be as simple and clear as possible, so that students can see exactly what is going on and gain understanding of the basic principles involved to be inexpensive enough that teachers on a limited budget can reproduce the models for their classrooms to be functional enough to generate a detectable amount of electricity. Eventually, we want to scale the models up to the size required for a display in the HMSC Visitor Center. Theory A changing magnetic field will induce electrical voltage into a loop of wire. This Faraday Law of Induction is the basic principle behind virtually every electric generator in the world. Whether the magnetic field is variable or the loop of wire is moving or rotating is unimportant; the changing strength of the magnetic field in the wire loop is all that matters. There isn’t a simple formula to calculate the expected voltage from this type of generator. The usual formulas deal with wire loops rotating in a uniform magnetic field, or loops in a magnetic field that is uniformly changing. In a linear generator the magnetic field is not uniform; it is strong at the surface of the magnet and weakens as it moves further out. The actual voltage from this model will probably be in the range of 10 millivolts to 1 or 2 volts, and must be determined by experiment. Factors Affecting Voltage Number of turns in the coil Strength of the magnet Length of stroke of the magnet through the coil: controlled by wave height Speed of magnet through coil: controlled by wave period 1 Model Wave-Energy Generators 2.4.3 Length of the coil: as the coil is “stretched out,” with the number of turns remaining the same, the voltage will be reduced Diameter of coil: as the diameter of the coil grows larger, the voltage will be reduced Clearance between the magnet and the inside of the test tube: as clearance is reduced, fluid friction with the water is increased, and the magnet speed and voltage are reduced Amount of current flowing in the coil: as the current increases, it creates an opposing magnetic field, reducing the voltage Some Possible Configurations Moving coil—coil fixed to the float, magnet fixed to rigid rod anchored to bottom. See Figure T-1. Moving magnet—magnet fixed to the float, coil anchored to bottom. See Figure T-2. Spring-mounted magnet—coil fixed to the float, magnet anchored to the bottom and attached to the float by a spring. The intent is to keep the float from being entrained by the waves and dragged away from the magnet. See Figure T-3. Figure T-1 2 Model Wave-Energy Generators 2.4.3 Figure T-2 Figure T-3 3 Model Wave-Energy Generators 2.4.3 Construction The following discussion is focused on the moving magnet design of Figure T-2. Other designs follow similar construction techniques. Winding the Coils Initially, wind the coils on the 16mm test tube. This size will accept all magnets up to 3/8 inch in diameter. The length of the winding should be a bit less than the expected wave height. The most voltage is generated if the magnet just clears the coil at the ends of each stroke. If the depth of water is limited, as in the soda bottle, you may want to shorten the test tube by cutting an inch or two off the top. One reason for using plastic test tubes is that they are easier to cut than glass. A good starting point is to wind a coil with 50 turns on the 16mm (smallest) test tube. It helps to fasten the wire to the tube with a hot-glue gun, leaving a couple of feet of wire free to make connections. Then wind the wire around the tube. When you have the desired number of turns, stick the wire down with the glue gun. Cut the wire, again leaving a couple of feet for connections. Apply a layer of fingernail polish to secure the windings. See Figure C-1. Attach a small loop to the bottom of the test tube. This will attach to a fastener in the wave tank to keep the tube from drifting out of position. Using needle-nosed pliers bend a small wire into a loop, with a small round base to glue to the bottom of the tube. Glue the base to the bottom of the tube. Then cover the wire with a coat of fingernail polish to prevent corrosion. The examples shown here are made of 16-gauge steel wire. See Figure C-2. When everything is dry, you must remove the insulation from the ends of the wires. The enamel insulation looks like part of the wire, but it must be removed to make an electrical connection to the meter. Drawing the end of the wire repeatedly through a fold of medium-grit sandpaper will do nicely. When the wire end becomes a bright copper color, the insulation is removed. If you have an ohmmeter, check to make sure there is zero resistance between the ends of the coil wires. To keep the tube upright in the tank, attach a flotation collar to the top of the tube. Wrap the top of the tube in several layers of plastic packing foam and secure with a rubber band. Drop a lead split-shot (fishing weight) into the bottom of the tube. This will help maintain stability and prevent the magnet from becoming stuck to the wire loop at the bottom of the tube. 4 Model Wave-Energy Generators 2.4.3 You are now done with the coil. See Figure C-3. Figure C-1 Figure C-2 5 Model Wave-Energy Generators 2.4.3 Figure C-3 6 Model Wave-Energy Generators 2.4.3 Magnet and Float Assembly Cut a piece of fishing line about a foot long. Tie one end to a magnetic necklace clasp. Then stick the clasp to a magnet. The magnetic clasp makes it easier to change magnets when doing comparative tests. See Figure M-1. Be careful not to get any magnet too close to any metal objects or other magnets, as they will jump very suddenly and forcefully. The large magnets will pinch most painfully if you get a bit of skin caught between them. Also try not to let the magnets jump together or strike each other forcefully. Severe impacts can knock chips out of the magnets, leaving rough, sharp edges. Hook the float onto the line. See Figure M-2. Figure M-1 Figure M-2 7 Model Wave-Energy Generators 2.4.3 For testing without a wave tank, glue a small screw into the end of a plastic soda straw. Stick a magnet to the screw. The magnet can then be pushed back and forth through the coil to simulate wave action. The magnet can easily be changed for comparison tests. See Figure M-3. Figure M-3 Making the Wave Tank A wave tank could be made from a plastic storage container. Cut two pieces of 1” dowel about 2' long and place them under the tank, like rollers. See Figure W-1. To make waves, gently move the tank back and forth on the rollers. It takes a bit of practice to make decent waves without slopping the water out of the tank. The tank will have a natural period of oscillation. Once you find it, the waves will be much easier to control. Using the black laundry marker draw measured lines on the side of the tank to help estimate wave heights. See Figure W-2. Glue fishing swivels to the bottom of the tank to serve as anchors for the tubes. This will keep the tubes from being carried away by the waves. Place the swivels 3 – 4 inches from one end, where the waves will be highest. Make sure the swivel end is free to attach to the wire loop on the test tube. See Figure W-3. 8 Model Wave-Energy Generators 2.4.3 Figure W-1 Figure W-2 9 Model Wave-Energy Generators 2.4.3 Figure W-3 For preliminary testing, a tank could be made from a 2-liter soda bottle with the upper part cut off. Waves can be simulated by squeezing the sides of the bottle to make the water level rise and fall. Since the water depth is quite limited, you may want to cut an inch or two off the top of the test tube. See Figure W-4. 10 Model Wave-Energy Generators 2.4.3 Figure W-4 11 Model Wave-Energy Generators 2.4.3 Parts List – Current as of 8-15-2011 Acrylic test tubes—16mm (30 cents each), 24mm (50 cents each), and 38mm (46 cents each)—from Lake Charles Mfg., http://www.lcmlab.com/SearchResults.asp?Cat=23 Most of the work will be done with the 16mm test tubes, so order enough of these to go around. The larger tubes are used only to investigate the effect of a larger coil diameter. You will probably need only a few of these. Rare-earth cylinder magnets, type D68 (3/8-inch diameter by 1/2 inch long, $2.16 each) and type D48 (¼ inch diameter by ½ inch long, $1.16 ea.). NOTE: Sizes larger than 1/2 inch are not recommended, due to the risk of injury from these extremely powerful magnets. Order from K & J Magnetics, http://www.kjmagnetics.com/categories.asp Small magnetic necklace clasps, $1.25 a set. From Nye Cottage Beads, 208 NW Coast St., in Newport, or any bead craft shop. Magnet wire, enamel coated, in the range of 20- to 30-gaugeMagnet wire, enamel coated, in the range of 20- to 30-gauge. Radio Shack (store or website) has an assortment of 22-gauge, 26-gauge, and 30-gauge wire (about $7.00). You can also find 1-pound spools of 26-gauge wire at http://www.amazon.com/b?ie=UTF8&node=310354011#. Price is about $18 each. Electric meter—zero center, -50-0-50 millivolts or -500-0-500 microamps or similar. Having the zero in the center allows the needle to track the voltage or current as it alternates between negative and positive. For example, see 7-1309-20 Galvanometer, -500-0-500 microamps ($9.50 each), from Ginsberg Scientific: http://www.ginsbergscientific.com/0cat_details01.asp?cid=3092 Wave tank—The 2-liter soda bottle with the top cut out will do for preliminary testing, but it is quite small; more-extensive testing will require a larger tank. For example, see the 20-gallon storage container at: http://www.containerstore.com/shop/storage/totes?productId=10024301&green=2 445150072 (about $44 each). This container also makes a handy storage container for all the components when not in use. The following items can be purchased locally in most department stores or sporting goods stores. Fishing bobbers, 2-3 inches. The kind that fasten to the line with a spring-loaded hook make adjustments easier. Fishing line, monofilament or braided, 5- to 10-pound test. Heavy sewing thread will also work fine. 12 Model Wave-Energy Generators 2.4.3 Fishing sinkers, 1 ounce. Empty soda bottle, 2 liters. Small fishing swivel snaps Two 1” dowels, 2' long Lead split shot, 1/4 inch 16 or similar gauge steel wire Rubber bands Glue gun & glue sticks Packing foam Fingernail polish Medium sandpaper Needle-nosed pliers Yardstick Black laundry marker Paper or cloth towels Depending on what you can beg, borrow or scrounge, the cost of these components will run in the neighborhood of $150 to $160. A lower cost configuration using a 2-liter soda bottle wave tank is shown below. Economy Parts List Item 16mm test tubes 24mm test tubes 38mm test tubes 3/8" magnets - D68 ¼" magnets - D48 Magnetic necklace clasps Radio Shack - wire assortment meter - -500-0-500 uAmp fishing bobbers fishing sinkers fishing line Use 2-liter bottle Misc Stuff Sub-totals Total number 8 1 1 2 2 1 1 1 1 1 1 0 1 $80.75 13 cost ea. $0.30 $0.50 $0.46 $2.16 $1.16 $1.25 $7.00 $9.50 $3.00 $3.00 $3.00 total $2.40 $0.50 $0.46 $4.32 $2.32 $1.25 $7.00 $9.50 $3.00 $3.00 $3.00 $20.00 $20.00 $56.75 shipping $8.00 $8.00 $8.00 $24.00 Model Wave-Energy Generators 2.4.3 Operation Setting Up to Use the Wave Tank Put the coil into the tank. Fasten the loop on the tube to a swivel in the bottom of the tank. Attach a flotation collar to the top to keep the tube upright in the tank. Lead the wires out of the tank and connect them to the meter. Fill the tank up to about 2–3 inches above the top of the test tube. Put the float and magnet assembly into the tank with the magnet inside the tube. Adjust the line so that the magnet is just above the bottom of the coil. The waves will go both above and below the fill level. Move the tank back and forth on the rollers to produce waves. Try to make the waves as uniform as possible Observe the needle on the meter. It should move in time with the waves. Setting Up to Use a Soda Bottle Tank Fasten a weight to the bottom of the test tube and a flotation collar to the top to keep the tube upright in the tank. Put the coil into the tank. Lead the wires out of the tank and connect them to the meter. Fill the tank up to about 1 inch above the top of the test tube. Put the float and magnet assembly into the tank with the magnet inside the tube. Adjust the length of the line so that the magnet is just protruding from the bottom of the coil. This is because the waves will never go below the fill level. Squeeze and release the sides of the tank to make the water level go up and down. Try to make the wave heights as uniform as possible Observe the needle on the meter. It should move in time with the waves. 14 Model Wave-Energy Generators 2.4.3 Appendix 1: Basic Electrical Measurements Digital meters are not much use here. The wave frequency is usually 3–5 Hz, but most digital meters take 1 or 2 seconds to settle on a reading. The meter may show a flicker of digits, but nothing even close to a true reading. Analog meters with 0 at the center of the dial are much better. In this case we are using a microamp meter capable of measuring from -500 microamps to + 500 microamps with 0 at the center. Having the 0 at the center allows the needle to swing either direction, tracking the current as it goes positive or negative. The needle response is usually fast enough to get a rough idea of the current. The analog meter cannot give exact readings, but the magnitude of the needle swing can give a fair idea of relative readings. This allows us to compare different configurations, like different-sized magnets or different sizes of test tubes. 15 Model Wave-Energy Generators 2.4.3 Appendix 2: Other Things to Try Larger-Diameter Coils Wind a coil onto larger test tubes, using the same number of turns. Figure A2-1 shows three coils of 50 turns each, wound on 16mm, 24mm, and 38mm test tubes. Figure A2-1 Length of Coil Wind a coil on the same size test tube, using the same number of turns, but increase the spacing between the turns. This will increase the overall length of the coil. You will need larger waves for the magnet to span the entire length of the coil. See Figure A2-2. 16 Model Wave-Energy Generators 2.4.3 Figure A2-2 17 Model Wave-Energy Generators 2.4.3 Number of Turns Wind a coil on the same size test tube, using a greater number of turns. To keep the length of the two coils the same, wind the extra turns on top of the previous ones. It doesn't matter if the larger coil looks messy. This is one occasion where messy doesn't matter! Multiple Layers Wind a coil with the same number of turns, wound in multiple layers. See Figure A2-3. It is difficult to wind neat coils with more than one layer of windings. The windings of the next layer tend to force those of the first layer apart and slip down between them. If you want to wind a multilayer coil and have it look neat, wind one layer but don’t cut the wire, then apply a coating of fingernail polish. When the polish is dry and hard, continue winding the next layer, followed by another coat of nail polish, and so on. Figure A2-3 Size of Magnet Compare the 3/8-inch magnet with the 1/4-inch magnet. Use the same coil with both magnets. How do you think these changes will affect electrical output? 18 Model Wave-Energy Generators 2.4.3 Appendix 3: Electrical Measurements Using the Oscilloscope The setup described previously can give only a rough idea of electrical energy being produced. To get accurate figures, we must use a digital storage oscilloscope (DSO). This instrument measures voltage vs. time and displays the results on a computer screen. Unlike the microamp meter, the DSO measures voltage, not current. See Figure A3-1. This instrument will make measurements and do calculations, including maximum and minimum voltage, RMS voltage, and frequency. It also gives a trace on the screen showing the actual waveform of the voltage. See Figure A3-2. A DSO is more expensive, running in the neighborhood of $200. See the following websites for more information. For MS Windows: http://www.amazon.com/Hantek-Based-Digital-Storage-Oscilloscope/dp/B0036FZRU4 cost: $191 For Macintosh: http://www.syscompdesign.com/CGR101.html pick CGR-102 package cost: $220 Figure A3-1 19 Model Wave-Energy Generators 2.4.3 Figure A3-2 To measure the voltage, connect the probe of the oscilloscope to one of the coil connections. Connect the ground connection alligator clip of that probe to the other coil connection. To find out how much power the generator will produce, we must find the voltage and the current through a known resistance. This will allow us to calculate the power. The DSO can be used to measure the current as well as voltage. To measure current, measure the voltage across a known load resistance. See Figure A3-3. The current is calculated by Ohm’s Law: current (amps) = RMS voltage (volts) / resistance (ohms) Use the RMS value for the voltage. This is a good average value, and can be calculated automatically by the DSO. 20 Model Wave-Energy Generators 2.4.3 Figure A3-3 Once you know the current through a known resistance, you can calculate the power generated. Power (watts) = current (amps) squared x resistance (ohms) This will generally be in the microwatt range. Authors William Hanshumaker, Ph.D. Public Marine Education Specialist Oregon Sea Grant Faculty Alan Perrill Volunteer Hatfield Marine Science Center 21